Stanley Avdel 73200 Page 21 Instruction And Service Manual Download

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7. GENERAL ASSEMBLIES

7.1 GENERAL ASSEMBLY OF BASE TOOL 73200-02000

ORIGINAL INSTRUC TION

ENGLISH

Summary of Contents for Avdel 73200

Page 1: ...INSTRUCTION AND SERVICE MANUAL ORIGINAL INSTRUCTION 73200 Structural Rivet Tool Hydro Pneumatic Power Tool EN Hydro PneumaticPowerTool JA ZSH...

Page 2: ...red by STANLEY Engineered Fastening Therefore STANLEY Engineered Fastening cannot be held liable for any damage resulting from deviations from the original specifications of the product The informatio...

Page 3: ...4 6 SERVICING THE TOOL 15 6 1 DAILY SERVICING 15 6 2 WEEKLY SERVICING 15 6 3 MOLYLITHIUM GREASE EP 3753 SAFETY DATA 15 6 4 MOLYKOTE 55m GREASE SAFETY DATA 16 6 5 MOLYKOTE 111 GREASE SAFETY DATA 16 6 6...

Page 4: ...Engineered Fastening Blind Rivets Use only parts fasteners and accessories recommended by the manufacturer DO NOT modify the tool Modification can reduce the effectiveness of safety measures and incr...

Page 5: ...should tell the employer and consult a qualified health professional 1 5 ACCESSORY HAZARDS Disconnect the tool from the air supply before fitting or removing the nose assembly or accessory Use only s...

Page 6: ...when tool is not in use before changing accessories or when making repairs Never direct air at yourself or anyone else Whipping hoses can cause severe injury Always check for damaged or loose hoses an...

Page 7: ...m 20mm 0 79 in Pull Force 5 bar 73 Ibf in2 25 9 kN 5823 Ibf 7 bar 102 Ibf in2 36 2 kN 8138 Ibf Cycle time Approximately 3 seconds Weight Without nose equipment 4 90 kg 10lb 130z Noise values determine...

Page 8: ...2 3 TOOL DIMENSIONS Fig 1 All dimensions are shown in millimetres 8 ENGLISH ORIGINAL INSTRUCTION...

Page 9: ...ring systems on the main air supply These should be fitted within 3 metres of the tool see diagram below to ensure maximum tool life and minimum tool maintenance CAUTION The pressure regulator in the...

Page 10: ...ly depress the trigger One cycle will ensure that the collar is swaged into the lock grooves of the pin and that the pin breaks at the breaker groove Release the trigger The tool completes its cycle b...

Page 11: ...25 1 000 07200 02700 1 4 Vertical Flats 21 0 812 16 0 625 54 2 120 25 1 000 07200 02600 1 4 Horizontal Flats 21 0 812 16 0 625 54 2 120 25 1 000 07200 02800 1 4 Horizontal Flats Stepped 21 0 812 16 0...

Page 12: ...AXLOK 1 4 6 4mm Standard straight equipment 07610 02100 3 16 4 8mm Standard straight equipment 07610 02000 MONOBOLT 3 8 10mm Standard Nose Tip 07220 07200 Air inlet pressure of 7 0 bar required Two to...

Page 13: ...7210 02014 07220 03712 07220 03712 2 4 BLADE PIN SCREW 07210 02015 07210 02015 07220 03713 07220 03713 2 5 BLADE 07210 02016 07210 02104 07220 03710 07220 03902 2 6 SPRING CLIP ASSEMBLY 07500 08000 07...

Page 14: ...ress the trigger To cut 5 16 or 3 8 Avdelok use 07220 03700 and 07220 03900 collar splitters respectively no adaptor kit is required Fit Head Vice Jaw to Head 63 and use soft jaws to hold the Head Vic...

Page 15: ...irt or water before connecting the air hose to the tool If there is a filter drain it Check that the nose assembly is correct for the fastener to be placed Ensure Deflector 47 is fitted to the tool Ch...

Page 16: ...and water insolubility of the product the bioavailability is negligible Handling General ventilation is recommended Avoid skin and eye contact Storage Do not store with oxidizing agents Keep containe...

Page 17: ...en key 5mm Allen key 6mm Allen key 10mm Allen key 14mm Spanner 22mm Spanner or Socket 27mm Spanner 48mm Spanner 10mm PTFE Tape Spanners and Allen keys are specified across flats unless otherwise state...

Page 18: ...eal 9 and Force Reduction Seal 35 Fit 4mm A F Allen key into Air Piston Rod 58 and using 14mm A F spanner unscrew Air Piston Connector 41 Push Air Piston Rod into Head 63 up to stop Using Handle Retai...

Page 19: ...ing Lip Seal 21 into Head 63 fit Rear Head Piston Bullet to Head Piston 64 and Rear Lip Seal Sleeve to rear of Head Use Rear Lip Seal Plunger to insert Lip Seal up to stop Install Bearing Ring 53 Wipe...

Page 20: ...Base Cap 31 and install Retaining Ring 25 Place Gasket 36 on to Base Cap 31 and fit on to Body 65 Screw Locknut 38 on to Base Plate 32 using Locknut Socket to a minimum torque of 60Nm If necessary use...

Page 21: ...7 GENERAL ASSEMBLIES 7 1 GENERAL ASSEMBLY OF BASE TOOL 73200 02000 21 ORIGINAL INSTRUCTION ENGLISH...

Page 22: ...Seal Handle 1 6 48 73200 02041 Adaptor 1 1 16 07003 00477 Pneumatic Lip Seal Seal Retainer 1 6 49 73200 02042 Retaining Nut 1 17 07003 00478 Lip Seal Front Head 1 6 50 73200 02043 Adaptor Ring 1 18 07...

Page 23: ...Not classified as flammable Suitable extinguishing media CO2 dry powder foam or water fog DO NOT use water jets Environment WASTE DISPOSAL Through authorised contractor to a licensed site May be inci...

Page 24: ...urn Stroke Setter is wound up to a stop in the Head the Head Piston has been returned to approximately half of the available stroke The Return Stroke Setter is then unscrewed and the other side is wou...

Page 25: ...his port c Using a 27mm A F spanner and both sides of the Pull Stroke Setter wind the Head Piston 64 back to 21mm stroke applying pressure to the plunger at all times This ensures that no air is drawn...

Page 26: ...p youtu be ZxIkLygiKCI Bullet numbering below relates each step to relevant section of the priming video PREPARATION c Ensure tool is disconnected from air supply c Using soft jaws to hold the tool Ha...

Page 27: ...g a 27mm A F spanner Starter Nut and both sides of the Return Stroke Setter wind the Head Piston 64 forward to 0mm stroke applying pressure to the plunger at all times This ensures that no air is draw...

Page 28: ...Worn anvil Replace 12 Tool requires priming Reprime tool 23 26 Swaging anvil cracked Replace 12 Incorrect length of bolt Change to correct length bolt Placing tool does not eject the collar from the a...

Page 29: ...nce with the following Directive 2006 42 EC The Machinery Directive Statutory Instruments 2008 No 1597 The Supply of Machinery Safety Regulations refers The undersigned makes this declaration on behal...

Page 30: ...EN 28662 1 1993 EN ISO 4414 2010 EN ISO 20643 2008 A1 2012 EN ISO 28927 5 2009 A1 2015 ES100118 rev 17 2017 Technical documentation is compiled in accordance with the Supply of Machinery Safety Regul...

Page 31: ...r expressed or implied including any warranties of merchantability or fitness for purpose are hereby excluded Should this tool fail to meet the warranty promptly return the tool to our factory authori...

Page 32: ...k Decker inc STANLEY Engineered Fastening STANLEY Engineered Fastening STANLEY Engineered Fastening STANLEY Engineered Fastening STANLEY Engineered Fastening STANLEY Engineered Fastening STANLEY Engin...

Page 33: ...2 40 4 41 4 1 AVDELOK 41 4 2 42 4 3 42 5 43 5 1 44 6 45 6 1 45 6 2 45 6 3 MOLYLITHIUM EP 3753 45 6 4 MOLYKOTE 55m 46 6 5 MOLYKOTE 111 46 6 6 47 6 7 47 6 8 48 6 9 49 6 10 49 7 52 7 1 73200 02000 52 7...

Page 34: ...1 1 1 STANLEY ISO 11148 1 2 34...

Page 35: ...1 3 1 4 1 5 1 6 1 7 35...

Page 36: ...1 8 1 9 7 bar 102 PSI 36...

Page 37: ...19 9 102 Ibf in2 20 mm 0 79 5 bar 73 Ibf in2 25 9 kN 5823 Ibf 7 bar 102 Ibf in2 36 2 kN 8138 Ibf 3 4 90 kg 10lb 130z ISO 157 44 ISO 3744 73200 A dB A LWA kWA 3 0 dB A 102 3 dB A A dB A LpA kpA 3 0 dB...

Page 38: ...2 3 Fig 1 38...

Page 39: ...3 34 36 3 1 5 5 bar 3 5 25 bar 5 25 5 30 bar 150 10 bar 6 4 mm 1 4 Fig 2 39...

Page 40: ...3 2 Avdelok 1 Fig 3 40...

Page 41: ...812 16 0 625 54 2 120 25 1 000 07200 02800 1 4 21 0 812 16 0 625 54 2 120 25 1 000 07200 03300 1 4 21 0 812 54 2 120 07200 03500 5 16 27 1 060 23 6 0 930 91 3 580 40 1 580 07220 02700 5 16 27 1 060 2...

Page 42: ...07220 06600 12 mm 07900 00840 07220 06700 13 mm 07900 00840 07220 06600 14 mm 07900 00840 07220 06700 16 mm 07900 00840 07220 06800 INTERLOK 3 8 10 mm 73200 04500 MAXLOK 1 4 6 4 mm 07610 02100 3 16 4...

Page 43: ...02016 07210 02104 07220 03710 07220 03902 2 6 07500 08000 07500 08000 07220 04500 07220 04500 1 7 07210 02500 07210 02600 07220 04200 07220 04300 2 8 07210 02703 07210 02703 07220 03714 07220 03714 1...

Page 44: ...5 1 47 Moly Lithium 10mm A F 5 16 3 8 Avdelok 07220 03700 07220 03900 63 38 10mm A F 32 31 36 25 37 32 65 24 65 38 32 10mm A F 33 M6 47 44...

Page 45: ...6 1 500 000 34 36 6 1 2 3 47 37 56 57 6 2 MolyLithium 6 3 MOLYLITHIUM EP 3753 47 30ml 1 220 C CO2 45...

Page 46: ...6 4 MOLYKOTE 55m 101 1 C 6 5 MOLYKOTE 111 101 1 C 46...

Page 47: ...992 00020 MOLYLITHIUM EP 3753 07900 01046 07992 00075 MOLYKOTE 55M 07900 01047 07900 00755 MOLYKOTE 111 07900 01048 07900 00756 LOCTITE 243 07900 01049 07900 01060 x2 07900 01050 07900 01061 07900 010...

Page 48: ...40 O 7 39 65 O 11 42 65 O 10 11 63 38 10mm A F 32 31 36 25 37 32 65 24 65 38 32 10mm A F 32 O 8 14mm A F 5mm A F 41 27mm A F 3 M6 33 9 35 4mm A F 58 14mm A F 41 63 34 65 Remove 4 1 5 63 63 O 13 2 30...

Page 49: ...F 51 53 22 O 6 63 64 19 20 21 52 17 54 18 O 23 6 9 6 10 O Molykote 55m Molykote 111 54 17 18 O 23 52 20 64 C 19 64 C 64 64 63 64 21 63 64 53 22 O 6 51 51 Loctite 243 48mm A F 63 63 57 14 63 59 Loctite...

Page 50: ...4 1 4 5 63 65 63 34 Loctite 243 63 58 Loctite 243 41 4mm A F 14mm A F 9 35 33 41 33 65 41 Loctite 243 14mm A F 5mm A F 27mm A F 3 O 8 32 32 65 24 37 31 25 36 31 65 60Nm 38 32 10mm A F 38 32 2 O 10 42...

Page 51: ...73200 47 52 53 2 O 4 44 43 44 44 PTFE 22mm A F 65 48 50 49 47 51...

Page 52: ...7 7 1 73200 02000 52...

Page 53: ...1 14 07003 00475 2 6 47 73200 02030 1 3 15 07003 00476 1 6 48 73200 02041 1 1 16 07003 00477 1 6 49 73200 02042 1 17 07003 00478 1 6 50 73200 02043 1 18 07003 00479 1 6 51 73200 03101 1 19 07003 00482...

Page 54: ...8 1 8 1 0 5 07992 00002 1 07992 00006 Hyspin VG32 8 2 HYSPIN VG 32 232 C CO2 PVC 8 3 73200 73200 99991 07900 01060 2 07900 01061 1 07900 01062 1 07900 01063 1 07900 01066 1 27 mm 10 mm 54...

Page 55: ...8 4 Fig 5 8 5 64 63 64 63 10mm A F 8 6 57 QR http youtu be k4g9iT4hhI8 73200 47 52 53 55...

Page 56: ...c c 1 5 c c c c 27mm A F 64 c 1 c 30 ml c c c 2 5 ml 1 c 1 5 ml 2 c 2 c 25 ml c c 33 c c c 27mm A F 64 21 mm c 21 mm c c c 1 c 30 ml c c 2 c 2 5 ml 1 c 1 5 ml 2 c 2 c 25 ml 73200 47 52 53 56...

Page 57: ...c 33 c c c 27mm A F 64 0 mm c 0 5 ml c c c 64 63 c c 21 mm 57 c 8 7 55 QR http youtu be ZxIkLygiKCI c c c c 33 c c c 1 c 30 ml c c c 2 5 ml 1 73200 47 52 53 57...

Page 58: ...c 1 5 ml 2 c 2 c c 27mm A F 64 21 mm c 21 mm c c 33 c c c 1 c 30 ml c c 2 c 2 5 ml 1 c 1 5 ml 2 c 2 c c 27mm A F 64 0 mm c 0 5 ml c c c 64 63 c c 21 mm c 73200 47 52 53 58...

Page 59: ...9 9 1 54 57 41 42 42 42 54 57 54 57 48 49 48 49 42 54 57 42 54 57 48 49 39 42 42 54 57 48 49 48 49 59...

Page 60: ...1 1993 EN ISO 4414 2010 EN ISO 20643 2008 A1 2012 EN ISO 28927 5 2009 A1 2015 ES100118 rev 17 2017 VII 2006 42 EC 2008 No 1597 STANLEY Engineered Fastening A K Seewraj Avdel UK Limited Stanley House W...

Page 61: ...2 2010 EN ISO 11148 1 2011 EN ISO 4413 2010 BS EN 28662 1 1993 EN ISO 4414 2010 EN ISO 20643 2008 A1 2012 EN ISO 28927 5 2009 A1 2015 ES100118 rev 17 2017 2008 S I 2008 1597 STANLEY Engineered Fasteni...

Page 62: ...Engineered Fastening Authorized Service Centres 877 364 2781 www StanleyEngineeredFastening com STANLEY STANLEY Engineered Fastening STANLEY Engineered Fastening https www stanleyengineeredfastening c...

Page 63: ...63...

Page 64: ...2021 Stanley Black Decker inc 64...

Page 65: ...3 2 71 4 72 4 1 AVDELOK 72 4 2 73 4 3 73 5 74 5 1 75 6 76 6 1 76 6 2 76 6 3 MOLYLITHIUM EP 3753 76 6 4 MOLYKOTE 55m 76 6 5 MOLYKOTE 111 77 6 6 78 6 7 78 6 8 78 6 9 80 6 10 80 7 82 7 1 73200 02000 82...

Page 66: ...1 1 1 ISO 11148 1 2 1 3 66...

Page 67: ...1 4 1 5 1 6 1 7 1 8 1 9 7 102 PSI 67...

Page 68: ...r 19 9 l 102 Ibf in2 20 mm 0 79 in 5 bar 73 Ibf in2 25 9 kN 5823 Ibf 7 bar 102 Ibf in2 36 2 kN 8138 Ibf 3 4 90 kg 10 lb 130z ISO 15744 ISO 3744 73200 A LWA kWA 3 0 dB A 102 3 dB A A dB A LpA kpA 3 0 d...

Page 69: ...2 3 Fig 1 69...

Page 70: ...3 66 67 3 1 5 5 3 5 25 bar 5 25 5 30 bar 150 10 6 4 Fig 2 70...

Page 71: ...3 2 Avdelok Fig 3 71...

Page 72: ...812 16 0 625 54 2 120 25 1 000 07200 02800 1 4 21 0 812 16 0 625 54 2 120 25 1 000 07200 03300 1 4 21 0 812 54 2 120 07200 03500 5 16 27 1 060 23 6 0 930 91 3 580 40 1 580 07220 02700 5 16 27 1 060 23...

Page 73: ...900 00840 07220 06600 12mm 07900 00840 07220 06700 13mm 07900 00840 07220 06600 14mm 07900 00840 07220 06700 16mm 07900 00840 07220 06800 INTERLOK 3 8 10 mm 73200 04500 MAXLOK 1 4 6 4 mm 07610 02100 3...

Page 74: ...02016 07210 02104 07220 03710 07220 03902 2 6 07500 08000 07500 08000 07220 04500 07220 04500 1 7 07210 02500 07210 02600 07220 04200 07220 04300 2 8 07210 02703 07210 02703 07220 03714 07220 03714 1...

Page 75: ...5 1 47 10mm A F 5 16 3 8 Avdelok 07220 03700 and 07220 03900 63 38 10mm A F 32 31 36 25 37 32 65 24 65 38 32 10mm A F 33 M6 78 75...

Page 76: ...6 500 000 66 67 6 1 47 68 85 87 6 2 6 3 MOLYLITHIUM EP 3753 78 30ml l 220 C 6 4 MOLYKOTE 55m 76...

Page 77: ...101 1 C 6 5 MOLYKOTE 111 101 1 C 77...

Page 78: ...07992 00020 MOLYLITHIUM EP 3753 07900 01046 07992 00075 MOLYKOTE 55M 07900 01047 07900 00755 MOLYKOTE 111 07900 01048 07900 00756 LOCTITE 243 07900 01049 07900 01060 x2 07900 01050 07900 01061 07900...

Page 79: ...32 31 36 25 37 32 65 24 65 38 32 10mm A F O 8 32 14mm A F 5mm A F 41 27mm A F 3 M6 33 9 35 4mm A F 58 14mm A F 41 63 34 65 4 1 5 63 O 13 63 2mm 30 29 28 55 16 O 12 58 62 15 61 14 56 60 59 4mm A F 58 1...

Page 80: ...63 64 21 63 64 53 22 O 6 51 Loctite 243 51 48mm A F 63 63 14 57 63 Loctite 243 59 4mm A F 58 14mm A F 5mm A F 60 59 58 56 14 61 15 62 63 16 O 12 55 Loctite 243 55 63 2 O 13 63 28 29 30 63 4 1 4 5 63 6...

Page 81: ...41 27mm A F 14mm A F 5mm A F 3 O 8 32 32 65 24 37 31 25 36 31 65 60Nm 38 32 10mm A F 38 32 2 O 10 42 2 O 11 42 65 2 O 11 39 39 65 O 7 40 Loctite 243 40 6mm A F 65 2 O 4 44 43 44 PTFE 44 22mm A F 65 4...

Page 82: ...7 7 1 73200 02000 82...

Page 83: ...14 07003 00475 2 6 47 73200 02030 1 3 15 07003 00476 1 6 48 73200 02041 1 1 16 07003 00477 1 6 49 73200 02042 1 17 07003 00478 1 6 50 73200 02043 1 18 07003 00479 1 6 51 73200 03101 1 19 07003 00482 2...

Page 84: ...8 8 1 0 5 l 07992 00002 07992 00006 Hyspin VG32 8 2 HYSPIN VG 32 232 C PVC 8 3 73200 73200 99991 07900 01060 2 07900 01061 1 07900 01062 1 07900 01063 1 07900 01066 1 27mm 10mm 84...

Page 85: ...8 4 Fig 5 8 5 64 63 64 63 10mm A F 8 6 87 http youtu be k4g9iT4hhI8 c c 1 5 73200 78 82 83 85...

Page 86: ...c c c c 27mm A F 64 c c 30ml c c c 5ml c 5ml c 2 c 25ml c c 33 c c c 27mm A F 64 21mm c 21 mm c c c c 30ml c c c 5ml c 5ml c 2 c 25ml c 33 c c c 27mm A F 64 0mm c 0 5ml c c 73200 78 82 83 86...

Page 87: ...c 64 63 c c 21mm 87 c 8 7 85 http youtu be ZxIkLygiKCI c c c c 33 c c c c 30ml c c c 5ml c 5ml c 2 c c 27mm A F 64 21mm c 21 mm c c 33 c c 73200 78 82 83 87...

Page 88: ...c c 30ml c c c 5ml c 5ml c 2 c c 27mm A F 64 0mm c 0 5ml c c c 64 63 c c 21mm c 73200 78 82 83 88...

Page 89: ...9 9 1 84 87 72 73 73 73 84 87 84 87 78 80 78 80 73 84 87 73 84 87 78 80 70 73 73 84 87 78 80 78 80 89...

Page 90: ...1 1993 EN ISO 4414 2010 EN ISO 20643 2008 A1 2012 EN ISO 28927 5 2009 A1 2015 ES100118 rev 17 2017 VII 2006 42 EC 2008 1597 STANLEY Engineered Fastening A K Seewraj Avdel UK Limited Stanley House Work...

Page 91: ...2 2010 EN ISO 11148 1 2011 EN ISO 4413 2010 BS EN 28662 1 1993 EN ISO 4414 2010 EN ISO 20643 2008 A1 2012 EN ISO 28927 5 2009 A1 2015 ES100118 rev 17 2017 2008 S I 2008 1597 STANLEY Engineered Fasteni...

Page 92: ...stening 1 STANLEY Engineered Fastening STANLEY Engineered Fastening 877 364 2781 www StanleyEngineeredFastening com https www stanleyengineeredfastening com support warranty registration form STANLEY...

Page 93: ...93...

Page 94: ...94...

Page 95: ......

Page 96: ...distributor nearby please check www stanleyengineeredfastening com econtact distributors you need to con rm latest information ProSet Stavex and T Lok are registered trademarks of Stanley Black Decker...

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