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Distribution Box

DIAGRAMS

2.2

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Summary of Contents for ZENO 21

Page 1: ...ZENO 2 3 Row Potato Planters Standen Engineering Limited Hereward Works Station Road Ely Cambridgeshire CB7 4BP England Tel 01353 661111 www standen co uk Fax 01353 662370...

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Page 3: ...CB7 4BP This handbook is issued on the condition that it must not be used copied or exhibited without their written permission IMPORTANT This operator s handbook should be regarded as part of the mac...

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Page 5: ...Setting Up the Control System 1 20 Calibrating the Control System 1 21 Manual Hydraulic Depth Control 1 22 Automatic Hydraulic Depth Control 1 22 Hopper Belt Speed and Delay 1 23 Singulating Belt Spe...

Page 6: ...to the machine and carefully read the message that follows Throughout this handbook the terms front rear left hand LH and right hand RH are derived from the tractor driver s position facing forward i...

Page 7: ...omponents or even complete assemblies are redesigned from time to time Where possible the modifications are shown in the remarks column The first printing of each page in the spare parts section is id...

Page 8: ...ns and the stabilizers are correctly set Never set machinery in motion before ensuring that everyone in the vicinity is aware of your intentions Never allow children or animals in the vicinity where m...

Page 9: ...ays fill the hopper in the field Transporting with a full hopper causes strain on both planter and tractor and will pack the potatoes in the hopper causing bridging when planting commences Always ensu...

Page 10: ...1 5 SAFETY PRECAUTIONS...

Page 11: ...SAFETY PRECAUTIONS 1 6...

Page 12: ...tem 1 fig 1 The arm stabilisers must be set to ensure the planter runs central to the tractor Fit the top link in one of the holes item 2 fig 1 and adjust to level the planter When fitting to the trac...

Page 13: ...Ensure the plug and socket connections are clean and coupling pins undamaged before connection and that they are securely locked together The control console requires a 12v D C supply A D plug is fitt...

Page 14: ...Control System Depth Control The seed planting depth is determined by the height of the openers item 1 fig 3 relative to the land wheels item 1 fig 4 The depth control can be either manual or hydrauli...

Page 15: ...ow machine and between 72 183cm to 80 203cm on a 3 row machine To adjust the land wheels With the tractor and planter outfit on firm level ground raise the planter wheels clear of the ground and place...

Page 16: ...it the stays item 2 fig 8 4 Loosen the opener unit front clamps x2 item 1 fig 6 and the rear clamp plate item 2 fig 6 5 Loosen the moulding board ridger tool bar mounting brackets x2 item 3 fig 6 6 Lo...

Page 17: ...g under the hopper The hopper should be empty when performing this operation WARNING Always lock the raised hopper with the stays item 2 fig 8 before working underneath To lock the hopper in the raise...

Page 18: ...2 fig 11 and relocate the knob plunger into a different slot in the index plate The sensor item 3 fig 10 via the motor ON OFF valve item 4 fig 10 controls the amount of seed deposited onto the singula...

Page 19: ...ain item 5 fig 12 is designed to restrict the flow of singulated seed to the trough belt The curtain is raised lowered by loosening the locking knob item 6 fig 12 and rotating the curtain mounting Do...

Page 20: ...ts x4 item 5 fig 13 and turn the adjuster nut item 6 fig 13 clockwise to raise unit or anti clockwise to lower the unit The throat angle should be set to give the potatoes a lead in An angle of approx...

Page 21: ...work To adjust the height reposition the locking bolt item 8 fig 14 into a different hole in the plate Bed Shaper Control Linkage The bed shaper can be either an adjustable moulding board or ridgers...

Page 22: ...are adjustable to provide additional control of the soil flow To adjust loosen the retaining bolt item 5 fig 16 and pull the wings out equally Each ridger body is protected by a shear bolt item 7 fig...

Page 23: ...gs are adjustable for width by loosening the mounting bolts x3 item 2 fig 18 To adjust the angle of the wing loosen the retaining screw item 3 fig 18 and pull the wing out Adjust both sides equally Th...

Page 24: ...atic raise lower function to feed the seed to the hopper belts Always turn the control system OFF before transporting the planter on the road Do not leave or store the control consoles outside in the...

Page 25: ...circumference screen is displayed see fig 44 This setting is factory set If the wheels are changed this figure will need to be reset With the planter wheels on the ground mark the sidewall of the tyr...

Page 26: ...screen is displayed see fig 51 2 Using the and icons set the constant to 4 0 3 Set the planter into work and measure the distance between 11 seeds 4 Divide the distance by 10 and compare the result w...

Page 27: ...lay a keypad and enter the depth Press DONE to confirm input Press the auto depth ON OFF icon to activate the system The automatic depth control can be overridden momentarily by pressing the UP and DO...

Page 28: ...con Using the yellow arrows scroll until the singulation fast belt ratio screen is displayed see fig 53 Press the digits to display a keypad for fine adjustment use the and icons Initially set the rat...

Page 29: ...sound If the buzzer sounds too frequently without a blockage occurring the delay can be adjusted Press the icon once Using the yellow arrows scroll until the seed warning delay screen is displayed see...

Page 30: ...lic Ram Speed Adjustment The speed at which the hydraulic ram functions such as tipping hopper steering and depth control operate can be set by adjusting the flow control knob item 1 fig 22 under the...

Page 31: ...To tension the belts turn the spring adjuster bolt item 1 fig 23 clockwise to increase the tension or anti clockwise to decrease the tension The trough belts are tensioned by the setscrews item 1 fig...

Page 32: ...the speed of the RH wheel the RH unit singulating belts and the RH trough belt The LED on the side of the sensor should flash when the toothed monitor wheel rotates under it A 1mm gap should exist be...

Page 33: ...t of the machine the ram controls Cleanliness is of paramount importance Before dismantling any part of the hydraulic system ensure the surrounding area is clean If necessary power wash the area to be...

Page 34: ...certain actions should be carried out If your machine requires a more frequent lubrication schedule because of your workload then it is advisable to reduce the time intervals Shafts bearings and pivo...

Page 35: ...e carried out 1 Carry out all the procedures listed in daily maintenance 2 Check all shafts bearings for undue wear and replace as necessary 3 Check all bearings for lubrication grease as necessary 4...

Page 36: ...corrosion 4 Ensure that the tyres are inflated to the correct pressure 5 Ensure that the hydraulic hose quick release couplings and the electrical connectors on the machine are kept clean and dry 6 Ch...

Page 37: ...ent 75 Kw 100 bhp minimum Oil flow requirement 13 5 ltr min 3 gal minimum Tyre size 7 5x16 7 5x20 Tyre pressure 3 5 Bar 50 psi maximum Nut bolt Torque Description Torque Description Torque M6 nyloc zi...

Page 38: ...Settings 1 Settings 2 Diagnostics Seed monitor RH Seed monitor LH Auto planting depth keypad Drives ON OFF Belt control Statistics Home screen Plant shallower Plant deeper Auto depth ON OFF Increase...

Page 39: ...ttings 1 press once Previous page Next page Display imperial units Display metric units Reset season seed count Reset day seed count Increase delay Decrease delay Z PAD SCREENS 1 34 Fig 37 Fig 38 Fig...

Page 40: ...Increase rows Decrease rows Increase percentage Decrease percentage Seed monitor increase delay Seed monitor decrease delay 1 35 Z PAD SCREENS Fig 40 Fig 41 Fig 42...

Page 41: ...Increase brightness Decrease brightness Z PAD SCREENS 1 36 Fig 43...

Page 42: ...37 Z PAD SCREENS Decrease wheel circumference Increase wheel circumference Fig 44 Decrease wheelings Increase wheelings Fig 45 NO YES Fig 46 This function applies to SP SERIES planters only Always se...

Page 43: ...Z PAD SCREENS 1 38 NO YES Fig 47 Select to open calibration screens Fig 48 Decrease dead band Increase dead band Fig 49...

Page 44: ...Decrease row configuration Increase row configuration 1 39 Z PAD SCREENS Fig 50...

Page 45: ...Belt Control Z PAD SCREENS 1 40 Decrease constant Increase constant Fig 51 Previous page Next page Fig 52 Decrease speed Increase speed Fig 53 Decrease ratio Increase ratio...

Page 46: ...1 41 Z PAD SCREENS Decrease ratio Increase ratio Fig 54 Decrease delay Increase delay Fig 55 Decrease delay Increase delay Fig 56...

Page 47: ...Z PAD SCREENS 1 42 Decrease delay Increase delay Fig 57...

Page 48: ...Diagnostics Screen Statistics Screen Previous page Next page Valve values Delete Fig 58 Fig 59 1 43 Z PAD SCREENS...

Page 49: ...2 1 Distribution Box 2 2 Power Board 2 3 Sensor Valve Motor Board 2 4 16 pin Plug on Control Box and Distribution Box 2 5 2 Row Configuration Wiring 2 6 3 Row Configuration Wiring 2 7 2 Row 3 Row Hydr...

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Page 51: ...Control Box DIAGRAMS 2 1...

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Page 53: ...Distribution Box DIAGRAMS 2 2...

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Page 55: ...Power Board DIAGRAMS 2 3...

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Page 57: ...Sensor Valve Motor Board DIAGRAMS 2 4...

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Page 59: ...16 pin Plug on Control Box and Distribution Box DIAGRAMS 2 5...

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Page 61: ...2 Row Configuration Wiring DIAGRAMS 2 6...

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Page 63: ...3 Row Configuration Wiring DIAGRAMS 2 7...

Page 64: ...2 7a DIAGRAMS...

Page 65: ...2 Row and 3 Row Hydraulic Circuit DIAGRAMS 2 8...

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