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Original Instructions

PREFACE

Thank you for purchasing STAGER Diesel Generator Set Series.

This manual contains information for the correct operation and maintenance of your generator set. It
also contains important safety and installation information, troubleshooting guidelines. Thoroughly
read this operation manual before operating the generator set.

Please always keep this manual with the equipment.

Please operate this equipment after thoroughly reviewing and understanding the contents of this
manual. The owners and operators of the generator set are solely responsible for it’s safe operation.

The information contained in this manual was based on the genset in production at the time of
publication. We reserve the right to make changes at any time without notice and without incurring
any obligation.

Without express written permission from us, any part of this manual can not be reproduced in any
form or by any means.

Please read the manual carefully before using the engine.

This guide contains important guidance for safe operation.

Ver. 3/Rev. 1; Data: 03.02.2022;

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Summary of Contents for YDE6500E

Page 1: ...00TD3 YDE7500TD3 Atat numarul modelului cat si seria pot fi gasite pe eticheta principala cu date tehnice Ar trebui sa le inregistrati pe amandoua intr un loc sigur pentru utilizari ulterioare PENTRU SIGURANTA DUMNEAVOASTRA VA RUGAM SA CITITI SI SA INTELEGETI ACEST MANUAL INAINTE DE UTILIZAREA PRODUSULUI ACEST MANUAL CONTINE INFORMATII IMPORTANTE PENTRU FUNCTIONAREA IN CONDITII DE SIGURANTA A ECHI...

Page 2: ...ate this equipment after thoroughly reviewing and understanding the contents of this manual The owners and operators of the generator set are solely responsible for it s safe operation The information contained in this manual was based on the genset in production at the time of publication We reserve the right to make changes at any time without notice and without incurring any obligation Without ...

Page 3: ...iod operation 7 LOAD 7 1 AC application 7 2 DC application 7 3 Typical appliance reference 8 STOPPING THE GENERATOR 8 1 Normal stop 8 2 Emergency stop 9 PERIODIC CHECK AND SERVICE 9 1 Replace engine oil 9 2 Clean the engine oil filter 9 3 Replace the air cleaner element 9 4 Clean and replace fuel oil filter 9 5 Tighten cylinder head bolt 9 6 Check the injection nozzle and fuel injection pump 9 7 C...

Page 4: ...ns To generator set operators WARNING Do not operate the generator when fatigued or after consuming any alcohol or drug Wear suitable clothing when operating the generator Loose clothing is easily caught in the moving parts and cause serious injury Operators must be thoroughly trained before operating the unit Only suitable trained and experienced service personnel can perform electrical and or me...

Page 5: ...utes more after the unit stopped Do inspection or service only after the fan completely stopped Electric Shock and Arc Flashes Can Cause Severe Personal Injury or Death DANGER Never operate the generator in wet conditions Water will conduct electricity An electric shock resulting in death can occur by touching the output terminals while generator set is running When connecting the generator to the...

Page 6: ... when the engine is completely stopped and the coolant temperature falls to 50 C Battery WARNING The battery can produce combustible gas leading to an explosion or serious injury Charge the battery only in a well ventilated area to prevent an explosion When connecting the battery cables connect the positive terminal first and then the negative terminal Observe proper polarity to prevent a short ci...

Page 7: ...5 0 kVA 5 0 kW Max power 5 0 kVA 5 0 kW 5 0 kVA 5 0 kW 5 5 kVA 5 5 kW Rated voltage 230 V 230 V 230 V Rated frequency 50 Hz 50 Hz 50 Hz Rated current 39 2 19 6 A 39 2 19 6 A 43 5 21 7 A Rated speed 3000 r min 3000 r min 3000 r min Power factor cos Φ 1 1 1 Noise level LwA 97 dB A 95 dB A 95 dB A Protection grade IP23 IP23 IP23 Excitation mode Controlled silicon self excitation constant voltage DC o...

Page 8: ...550 x 765 mm 950 x 550 x 765 mm ENGINE Engine model YD186FAG YD186FAG YD188FAG Engine type Diesel engine single cylinder 4 stroke direct injection air cooled Rated power 5 7 kW 3000 rpm 5 7 kW 3000 rpm 6 7 kW 3000 rpm Bore x Stroke 86 x 72 mm 86 x 72 mm 88 x 75 mm Displacement 0 418 L 0 418 L 0 456 L Cooling type Air cooling Air cooling Air cooling Lube oil capacity 1 65 L 1 65 L 1 7 L Oil type SA...

Page 9: ...3 CONFIGURATION 3 1 Parts illustration YDE X E X3 E3 series Ver 3 Rev 1 Data 03 02 2022 35 ...

Page 10: ...3 1 Parts illustration YDE T T3 TD TD3 series Ver 3 Rev 1 Data 03 02 2022 36 ...

Page 11: ...ngine oil per the ambient temperature Select the most applicable engine oil Do apply SAE10W 30 SAE15W 40 grade oil which is suitable for common condition lt is very important to select the applicable engine oil for keep up the performance and life of the generating set lf inferior engine oil is used or if your engine oil is not replaced periodically the risk of piston seizure piston ring sticking ...

Page 12: ...ad exhaust color is noticed Never run the generating set without the element otherwise the rapid engine wear wilI result 2 Reattach the air cleaner cover and screw on the wing nut 4 4 Check the generator set Be sure to turn off the main switch and disconnect the load before checking Checking before starting Check all related parts of genset Make sure the surrounding is safe Ver 3 Rev 1 Data 03 02 ...

Page 13: ...Do earth the genset to prevent it from electrical shock Do disconnect the load before inspection or service to avoid the accident due to sudden load running while starting genset Check battery a Check battery voltage before starting In case the voltage is lower than 12V do recharge the battery Otherwise it will be difficult to start the engine and cause the starting motor damaged b In case the gen...

Page 14: ...the RUN position 3 Pull out the recoil starter handle Pull out the handle until you feel the resistance then return it back to the initial position Press down the decompression lever It will return automatically when the recoil starter is pulled Pull out the recoil starter handle briskly with both hands CAUTION Do not allow the handle grip to snap back against the engine Return it gently to preven...

Page 15: ...Recoil starting Ver 3 Rev 1 Data 03 02 2022 41 ...

Page 16: ...Ver 3 Rev 1 Data 03 02 2022 42 ...

Page 17: ... leave the starting key at ON position while the engine is running Battery power will be greatly consumed while engine preheating Do adjust the preheating time per real time ambient 2 Battery Check the battery voltage before starting generator set every time 5 3 Digital control panel optional for some models Starting power Power switch of genset control system Communication port ATS connector Emer...

Page 18: ... rough Check the color of the exhaust ls it black or too white lf you notice any of the above mentioned phenomenon happened stop the engine and find out the fault cause or contact the authorized service center CAUTION If the engine has been running the muffler will be very hot Be careful not to touch the muffler Never refill the fuel tank while the engine is running 6 3 Break in period operation T...

Page 19: ...D or U V W N phase arrangement should be from left to right or clockwise Concerning starting the three phase asynchronous motors first start the heavy duty motors then start the light duty motors NOTICE If overloading of the circuit trips the AC circuit protector reduce the load on the circuit and wait a few minutes before resuming operation Breaker can prevent the electric shock The replacement m...

Page 20: ...the battery at a well ventilated place Remove the cap from each cell of the battery before charging Stop charging if the electrolyte temperature exceeds 45 7 3 Typical appliance reference Electrical appliance particularly motor driven equipment will produce very high current while starting the below table provides the reference for connecting these apparatus to the generator set Ver 3 Rev 1 Data 0...

Page 21: ...nspect the genset running and shut down genset with normal stop procedure 2 In case there s emergency situation which may cause personal injury or death or equipment damage such as overspeed short circuit breaker electrical shock etc accidents the operator must press down Emergency stop knob to stop the genset immediately 3 Resume the emergency stop knob after shut down genset Turn the knob at the...

Page 22: ...ip ring Check insulation resistance The generating set has been stored more than 10days Note indicates that special tools are required 9 1 Replace engine oil Remove the oil filler cap Remove the drain plug and drain the old oil while the engine is still warm The plug is located on the bottom of the cylinder block Tighten the drain plug and refill with the recommended oil 9 2 Clean the engine oil f...

Page 23: ...nd fuel injection pump 1 Adjust the clearance of the intake exhaust valves 2 Check the intake exhaust valves 3 Replace the piston ring All these operations require special tools and skills which must be conducted by professional persons Please contact the authorized service center WARNING Do not perform the injection nozzle test nearby the fire or any other kind of fire source Otherwise the spraye...

Page 24: ... cover to keep water and dust away from the genset and store in a dry area 10 Charge battery every one month 11 Store the genset in a well ventilated area and free from moisture and dust 12 Perform the steps in Chapter 4 before starting genset after a long term storage 11 TROUBLESHOOTING AND REMEDY Fault Cause Remedy The diesel engine can not start Fuel oil is not sufficient Refill the fuel oil Fu...

Page 25: ...200 The application of the multi core insulating cable section mm Length Current 50 m 75 m 100 m 125 m 150 m 200 m 50 A 14 14 22 22 30 38 100 A 38 38 38 50 50 60 200 A 38x2 38x2 38x2 50x2 50x2 50x2 300 A 60x2 60x2 60x2 60x2 80x2 100x2 12 2 Modified coefficient table of ambient condition power The conditions of generator rated output Altitude 0 m Ambient temperature 25 Relative humidity 30 Ambient ...

Page 26: ...12 3 Wiring diagram Wiring diagram for YDE6500E Ver 3 Rev 1 Data 03 02 2022 52 ...

Page 27: ... Wiring diagram for YDE6500E3 Ver 3 Rev 1 Data 03 02 2022 53 ...

Page 28: ...EU electromagnetic compatibility compatibilitate electromagnetica 4 Directive 2000 14 EC amended by Directive 2005 88 EC noise level nivel zgomot For the relevant implementation of the safety and health requirements mentioned in the Directives the following standards and or technical specification s have been respected In scopul indeplinirii normelor de siguranta si sanatate in lucru mentionate in...

Page 29: ...tibilitate electromagnetica 4 Directive 2000 14 EC amended by Directive 2005 88 EC noise level nivel zgomot For the relevant implementation of the safety and health requirements mentioned in the Directives the following standards and or technical specification s have been respected In scopul indeplinirii normelor de siguranta si sanatate in lucru mentionate in directivele de mai sus au fost respec...

Page 30: ...a ProENERG S A IMPORTANT SIGURANTA INAINTE DE TOATE Inainte de a utiliza acest produs va rugam sa cititi masurile de siguranta prezentate in acest manual pentru a reduce riscurile de incendiu socuri electrice si vatamari personale Imaginile si datele tehnice din acest manual sunt numai pentru referinta Ele se pot schimba fara notificare prealabila Ver 3 Rev 1 Data 03 02 2022 56 ...

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