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1. SL100_User’s Manual_2017

SL100   

READ ALL INSTRUCTIONS CAREFULLY BEFORE SETUP!

The Stageline SL100 is 

designed to provide safe and reliable service if operated according to these instructions.

 This unit must 

be 

properly maintained and correctly operated for total efficiency

Follow instructions

 in sequence and 

respect cautionary 

notes

. For your safety and the safety of others, 

always follow basic safety precautions

.

 
 

•   The SL100 unit must be operated by trained personnel certified by Stageline.

 

•   This unit must be installed on a relatively smooth and level surface. The ground must be firm enough to support wheels 

and stabilizers without sinking. 

 

•   Leveling the unit is a very important step. To avoid difficulties, make sure the SL100 is properly leveled before  

proceeding any further with setup.

 

•   The load capacity of floor stabilizers (or legs) is limited by their length. Distance from the ground to the top of the floor 

must not exceed 4’3’’ (1.3 m). In situations where this regulation cannot be met, you must contact Stageline for  
alternative measures.

 

•   Every pin has a purpose. Always pin and secure designated components and structures. When removing pins to set up,   

it is recommended that you do not place them on the ground or in your pockets.

 

•   During setup, the structure must be checked and double-checked repeatedly. During each event, a visual inspection is 

your priority.

 

•   Keep in mind that hydraulics are much stronger than the human body.

 

•   The roof’s fiberglass cover is not designed to support a person’s weight. If for any reason you must access the roof,  

use 1/2’’ (13 mm) plywood to redistribute the load of the crew on the purlins. Certain regulations require you to  
wear a safety harness.

 

•   Do not attempt to customize the SL100 unit or make any structural changes without first consulting Stageline.

 

•   When replacing hardware or accessories, use the same type as supplied by Stageline. Pins and bolts that are  

frequently lost must be replaced with the same grade and caliber.

 

•   Check for oil leaks.

 

•   Safety nets or similar devices must be attached to guardrails if the general public is given access to the stage.

 

•   All figures indicated in this manual are nominal.

STAGELINE STRONGLY RECOMMENDS AN ANNUAL STRUCTURAL AND MECHANICAL INSPECTION TO BE DONE BY  

A COMPETENT AUTHORITY. BIENNIAL INSPECTION IS MANDATORY FOR RENEWAL OF THE UNIT’S CERTIFICATE.

1.   Technical Introduction

1.1  Recommendations

Summary of Contents for SL100 2018

Page 1: ...SL100 2018 User s manual stageline 2018...

Page 2: ...duction of this document including the plans and drawings found herein in whole or in part are strictly forbidden without the written authorization of Stageline Mobile Stage Inc Stageline products are...

Page 3: ...Removal of Windwall 14 5 3 Damaged Components 15 5 4 Ground and Geographic Status 15 5 5 Trailer Center of Gravity 15 5 6 Parking Your Unit 15 5 7 Freight Capacity and Positioning 15 5 8 Wintertime 1...

Page 4: ...ure designated components and structures When removing pins to set up it is recommended that you do not place them on the ground or in your pockets During setup the structure must be checked and doubl...

Page 5: ...may require some adjustments maintenance or replacement parts Should you need technical assistance or parts please contact our Customer Service Department OUR TOLL FREE TECHNICAL SUPPORT LINE IS AVAI...

Page 6: ...ndwall Vinyl Repair Sample 1 Level A tool box with spare pins and designated tools for general maintenance can be purchased from Stageline 1 3 Spare Parts and Supplied Tools 1 4 Registration Certifica...

Page 7: ...er manual Do not leave the engine idling as this will cause oil to foam in the tank Keep the throttle slightly engaged The hydraulic system works best at different RPM for different operations Adjust...

Page 8: ..._2017 SL100 Switch Valve Knob IMPORTANT Levers are spring loaded In case of problems release levers System will stop Rear Stabilizer Levers Downstage roof and floor panel and roof levers Upstage roof...

Page 9: ...the setup CAUTION Place a rubber woodpad under each hydraulic stabilizer 4 Refer to Section 5 4 for additional information Start the engine and let it warm up Push the switch valve knob Lower all four...

Page 10: ...e slowly lower the floor panels to working height Pulling the floor lever completely will cause the panel to lower rapidly CAUTION Release the floor legs from underneath the floor panel Continue lower...

Page 11: ...four 4 corner posts to the roof brackets Join together both upstage and downstage corner posts using rubber straps to prevent dragging on the floor Start the engine Raise the roof panels to their maxi...

Page 12: ...heir weight on the corner post pins Attach and tighten all hooks at the bottom of the windwall to the stage floor if applicable Refer to the Rigging Plan for lifting restrictions CAUTION 3 3 Final Sta...

Page 13: ...lumns Remove the pins from the top sections of the front and rear telescopic columns Slide in the upstage and downstage corner posts Raise the roof panels slightly to disengage the cylinder locks if a...

Page 14: ...oximately 6 15 cm at a time Hitch the trailer to the towing vehicle Connect lighting and braking power cord to the tractor Check and connect the emergency breakaway cable to the tractor refer to secti...

Page 15: ...732 kg m To support this weight the stage must be in good condition and set up in accordance with the procedure found in this manual It is possible to raise the floor capacity of the stage Please cont...

Page 16: ...fice a windwall than to risk damage to the equipment or injury to its personnel or the public The most probable scenario during a violent storm is that the windwall will be torn away This is why it is...

Page 17: ...pacity If the stage is positioned on a slope or atop a hill make sure there is no risk of landslide It may be necessary to consult with geotechnical services 5 5 Trailer Center of Gravity A Stageline...

Page 18: ...the stage is for the most part set on the axle Loading your stage efficiently will allow you to transport an impressive quantity of scenic accessories and equipment SL100 0 x D 100 0 0 25 x D 75 25 0...

Page 19: ...uarantee a safe use of Stageline mobile stages during this season special measures described herein are mandatory and pertain to standard safety procedures The following restrictions apply 1 If instal...

Page 20: ...to remain the same ballast weights must be added On any other surface type such as snow or ice ballast weights are mandatory Contact Stageline for details 7 If the stage is set up on a snow or ice co...

Page 21: ...k electrical circuit supply Remove compartment cover for ventilation If motor casing is hot let motor cool down for 30 to 60 minutes Floor panel will not close Remove any component or accessory left o...

Page 22: ...Cylinder pivot points pivot points Roof Cylinder pivot points Roof Cylinder Roof Panel Cylinder pivot points Floor Hinges Roof Hinges Floor Panel Cylinder pivot points Floor Panel Cylinder pivot poin...

Page 23: ...lent Inspect hubs drums and bearings annually or every 19 000 km Replace grease Visual inspection of structure and welded points before each use Thorough annual inspection Test before each use Adjust...

Page 24: ...lter Spark Plug Sediment Cup Fuel Line Check before each use Clean every 3 months 50 hrs or less Check before each use Change every 6 months 100 hrs or less Clean or change every 6 months 100 hrs or l...

Page 25: ...the tow vehicle receptacle Test brakes with the brake controller When disconnecting the trailer from the tow vehicle make sure to replace the safety pin on the breakaway switch Failure to replace the...

Page 26: ...discharge and the rate of charge Avoid over or undercharging the battery It is recommended to fully charge the battery once every month or two months to avoid complete drainage the battery will need...

Page 27: ...1 SL100_User s Manual_2018 25 7 maintenance documents 7 5 Hydraulic Diagram 1600...

Page 28: ...off the ground in a dry location Cover the trailer and gooseneck with a protective wax Remove the ratchet straps securing the roof panels Close the roof panels completely Grease the extremities of the...

Page 29: ...re 2 and manually lower the gooseneck picture 3 8 1 2 Raising Gooseneck Lift the gooseneck and put the locking pin back in on the telescopic arm Install gooseneck head and insert both locking pins 8 2...

Page 30: ...oftop banner that extends from one end of the roof panel to the other end The long version will allow a rooftop banner to be installed from one end of a side overhang beam to the other Both versions a...

Page 31: ...secure 8 5 Lateral Banner Retaining Bars These are used to hold the bottom section of any lateral banner in place Slide the banner supports through the frontal skirting orifices and under the stage fl...

Page 32: ...installation Slide the first set of the platforms into the brackets located along the stage sides To join two or more platforms together always use the side with the lip first to facilitate insertion...

Page 33: ...der locks must be installed when downstage corner posts are not used They are not to be considered a complete substitute to the corner posts The rigging capacity of the downstage panel is notably redu...

Page 34: ...al electrician 8 14 Quick Connect System This system will allow you to use an electrical power unit or to replace the gas hydraulic power unit installed on your Stageline SL 100 in case of failure A p...

Page 35: ...nstallation Procedure Lower the front roof panel to a comfortable working height j Locate the second and fifth bottom V groove of the roof panel T2 truss and install plastic sliders Secure with a 2 pi...

Page 36: ...ms must be opened pinned and secured before attempting to install line array supports CAUTION Line array supports are reversible and each one can be installed on either side of the stage Lay the line...

Page 37: ...1 SL100_User s Manual_2018 35 operator s notes...

Page 38: ...customer service toll free north america 1 800 26 stage 78243 europe 1 450 589 1063 stageline com I info stageline com...

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