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SPX Waukesha Cherry-Burrell W Series Manual Download Page 11

Installation and Operation

Waukesha Cherry-Burrell

Page 10

95-03083

April 2008 

NOTE: 

Arrangements are the same for proximity and micro switch configurations.

Figure 7: Control Top Bottom View, Ports 5,6,8

Figure 8: Top View, No Solenoids

Figure 9: Top View, (1) Solenoid

Figure 10: Top View, (2) Solenoids

Figure 11: Top View, (3) Solenoids

Summary of Contents for Waukesha Cherry-Burrell W Series

Page 1: ......

Page 2: ...W Series 2 Piece Control Top and Switch Only Options Read and understand this manual prior to installing operating or servicing this equipment...

Page 3: ...ge without notice and does not represent a commitment on the part of Waukesha Cherry Burrell No part of this manual may be reproduced or transmitted in any form or by any means electronic or mechanica...

Page 4: ...Operation 9 W60 W80 W90 Single Seat Solenoid and Port Arrangements 9 W70 Series Mix Proof and W75RS PMO Solenoid and Port Arrangements 9 Wiring and Pin Instructions Set Forget Switch 11 Wiring and Pi...

Page 5: ...ied including without limitation any warranty of merchantability of fitness for a particular purpose The foregoing sets forth Seller s entire and exclusive liability and Buyer s exclusive and sole rem...

Page 6: ...ts and equipment before working on or near exposed circuit parts Locking and Interlocking Devices These devices should be checked for proper working condition and capability of performing their intend...

Page 7: ...ight corners Clean immediately after use Do not allow equipment to set idle exposed to air with accumulated foreign material on the surface Corrosion pitting may occur when stray electrical currents c...

Page 8: ...otect and deploy stem feedback switches and or air solenoid valves These NEMA 4X enclosures mount on top of the valve actuator An indicator stem extends into the control top providing a position measu...

Page 9: ...de port is open For unused solenoid ports both the side and underside ports are plugged and the top threaded mount is plugged Vent air from the top of the actuator is routed through the control module...

Page 10: ...60 W80 W90 single seat valves AR Air to raise actuator AL Air to lower actuator AA Air to air actuator AR 2 Solenoids Solenoid 1 AR Solenoid 2 Air boost AL 2 Solenoids Solenoid 1 Air boost Solenoid 2...

Page 11: ...03083 April2008 NOTE Arrangements are the same for proximity and micro switch configurations Figure 7 Control Top Bottom View Ports 5 6 8 Figure 8 Top View No Solenoids Figure 9 Top View 1 Solenoid F...

Page 12: ...ix Proof DC Figure 12 Strain Relief Solenoid 1 Solenoid 2 Solenoid 3 Terminal block control module use with 0 1 2 or 3 solenoids Sensor and Solenoid Wires this side of Terminal Block Cable wires this...

Page 13: ...ray Sensor Black Sensor White Sensor Blue Sensor Pin Connector Side Pole 1 ID on this side Sensor Side Ground Wire VA100 568 Sensor and Solenoid wires this side of Terminal Block Pin Connector wires t...

Page 14: ...Sensor Side Ground Wire VA100 570 Figure 16 12 pin Eurofast wiring Solenoid 1 Solenoid 2 Solenoid 3 Sensor and Solenoid wires this side of Terminal Block Pin Connector wires this side of Terminal Blo...

Page 15: ...ctor inc Exton PA 19341 800 441 8246 24V DC 200mA VA100 571 Figure 18 DeviceNet Eurofast Wiring Single Seat USE 0 1 2 OR 3 SOLENOIDS AS SPECIFIED ON BILL OF MATERIAL SOLENOID LOCATION 1 SOLENOID LOCAT...

Page 16: ...OUGH AT PORT 4 AND TOP PORT PIN 2 RED 24 VDC PIN 1 GRAY SHEILD PIN 4 WHITE CAN_H PIN 3 BLACK 24 VDC PIN 5 BLUE CAN_L V BROWN SENSOR BROWN PMO YOKE PROX I3 BLACK PMO SWITCH I2 BLACK SENSOR I1 WHITE SEN...

Page 17: ...viceNet Card Single Seat 115761 3 Yes Yes Page 20 Fig 26 5 Pin Eurofast with DeviceNet Card Mix Proof 115761 3 Yes Yes Page 20 Fig 27 6 Pin Eurofast 113601 1 No No Page 21 Fig 28 8 Pin Eurofast 113602...

Page 18: ...Waukesha Cherry Burrell Installation and Operation April 2008 95 03083 Page 17 Figure 20 Strain Relief Micro Switch Figure 21 Strain Relief Proximity Switch...

Page 19: ...Installation and Operation Waukesha Cherry Burrell Page 18 95 03083 April2008 Figure 22 4 Pin Eurofast Figure 23 4 Pin Eurofast with AS I Card...

Page 20: ...OLENOID 1 V BLUE LOWER PROX SWITCH BLUE UPPER PROX SWITCH BLACK SOLENOID 1 BLACK SOLENOID 2 BLACK SOLENOID 3 BLUE PMO YOKE SWITCH BLACK PIN 3 CONNECTOR BLUE PIN 5 CONNECTOR GRAY PIN 1 CONNECTOR WHITE...

Page 21: ...ENOID 2 V BLUE LOWER PROX SWITCH BLUE UPPER PROX SWITCH BLACK SOLENOID 1 BLACK SOLENOID 2 BLACK SOLENOID 3 BLUE PMO YOKE SWITCH BLACK PIN 3 CONNECTOR BLUE PIN 5 CONNECTOR GRAY PIN 1 CONNECTOR WHITE PI...

Page 22: ...Waukesha Cherry Burrell Installation and Operation April 2008 95 03083 Page 21 Figure 28 8 Pin Eurofast Figure 29 8 Pin Eurofast with 3 Wire Proximity...

Page 23: ...Installation and Operation Waukesha Cherry Burrell Page 22 95 03083 April2008 Figure 30 10 Pin Eurofast Figure 31 10 Pin Eurofast...

Page 24: ...Waukesha Cherry Burrell Installation and Operation April 2008 95 03083 Page 23 Figure 32 12 Pin Eurofast Figure 33 5 Pin Minifast...

Page 25: ...Installation and Operation Waukesha Cherry Burrell Page 24 95 03083 April2008 Figure 34 6 Pin Minifast Figure 35 7 Pin Minifast...

Page 26: ...Waukesha Cherry Burrell Installation and Operation April 2008 95 03083 Page 25 Figure 36 8 Pin Minifast Figure 37 9 Pin Minifast...

Page 27: ...Installation and Operation Waukesha Cherry Burrell Page 26 95 03083 April2008 Figure 38 10 Pin Minifast Figure 39 10 Pin Minifast...

Page 28: ...pecific inspection and servicing schedules to maintain efficiency and avoid unexpected shutdowns Inspect the switch settings and operation on a regular basis Maintenance Intervals Maintenance interval...

Page 29: ...ring at the solenoid base is in place Thread the solenoid into the module base until metal to metal contact is made Do not over tighten or strip the threads 6 Connect the wiring 7 Ensure that the cov...

Page 30: ...lectrical equipment Disconnect power before connecting the unit as shown in Figure 44 The Set Forget switch is available for installation in the 2 Piece Control Module or in a switch only configuratio...

Page 31: ...n the programming overview Figure 48 After passing into the programming mode Teach mode the unit first expects the adjustment of the closed position however you can also start with any other position...

Page 32: ...s the Pos push button for a minimum of 2 seconds All LED s flash 2x simultaneously The unit is in the programming mode Then only the LED closed is lit The unit is now ready for the adjustment of the c...

Page 33: ...Position YELLOW LED C Open Position GREEN LED Figure 50 W70 and W60 3 Position Actuator Output Conditions VA100 584 A B C 1 Press the Pos push button for a minimum of 2 seconds All LED s flash 2x simu...

Page 34: ...ut corresponding to this state is closed switched At the zones marked in white and outside the detection range zones hatched diagonally all outputs are open not switched All modes are also available w...

Page 35: ...m shaft at 040 1 mm Figure 53 If using a micro switch place a 020 feeler gauge between the roller and the small diameter of the stem Adjust the switch toward the stem until a click is heard 2 Hand tig...

Page 36: ...TE In this manual stem raised is understood to be when the valve stem is fully retracted into the actuator Stem lowered is understood to be when the valve stem is fully extended out from the actuator...

Page 37: ...Parts Lists Waukesha Cherry Burrell Page 36 95 03083 April2008 Set Forget Control Top VA100 577 25 4 8 12 7 33 11 10 26 1 19 20 15 6 23 24 13 5 3 8 22...

Page 38: ...lock Assembly 119645 22 SHCS 6 32 x 375 18 8 SS 119627 23 Effector AS I Slave Card optional 112469 24 Device Net Card Interlink 4 in 4 out optional 123648 25 Cover Assembly Standard Control Module 119...

Page 39: ...kesha Cherry Burrell Page 38 95 03083 April2008 W Series 2 Piece Control Module with Proximity or Micro Switches 23 22 4 37 35 27 32 28 26 33 9 8 1 10 6 7 13 11 25 24 36 2 3 5 12 16 17 19 20 21 29 30...

Page 40: ...or AS I Slave Card optional 112469 21 Device Net Card Interlink 4 in 4 out optional 123648 Cover Assembly Standard Control Module 119561 Cover Long Stroke 119562 23 Warning Label 5902473 24 Vent Plug...

Page 41: ...O Ring see note 1 4 Screws 121658 5 Cap Screws 119625 6 Stem for 126155 kit 119677 for 126156 kit 119681 for 126157 kit 119679 126155 126156 126157 PL5027 CH129 1 Supplied with the switch not availab...

Page 42: ...Stroke 116293 Extra Long Stroke 120319 2 Switch Block 116297 3 Switch Plate 116296 4 Washer Plain 8 18 8 Narrow 43 26 5 Proximity switch 24VDC 110VAC NC 17 79 6 Proximity switch 24VDC 110VAC NO 17 72...

Page 43: ...2 5 3 1 VA100 580 Item Part No Modified Yoke 4AR and 4AL 110132 5AR and 5AL 112795 6AR and 6AL 114430 2 Mount Bracket 112794 3 Switch Proximity 24VDC 110AC 17 73 4 Screws 30 575 Washer 4 and 5 43 31...

Page 44: ...sequence Check air supply Vent blocked Check control wiring and power source Check actuator vent is not blocked Valve fails to close Mechanical failure Check for debris in valve Check for loose stems...

Page 45: ...ch is Lower Erratic Switch Alarms Switch not properly adjusted Adjust switch Condition often result of tight gap setting or adjustment too close to trigger point of stem Loose wiring Confirm wiring te...

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Page 47: ...resentatives please visit www spxpe com SPX reserves the right to incorporate our latest design and material changes without notice or obligation Design features materials of construction and dimensio...

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