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Solution

1. Plug the unit in.
2. Reset the breaker.
3. Turn the pressure control knob clockwise to

supply power to the unit and increase the
pressure setting.

4. Inspect or take to a SprayTECH authorized

service center.

5. Allow motor to cool.

1. Rotate the PRIME/SPRAY valve clockwise

to the PRIME position.

2. Check the siphon tube/suction set

connection and tighten or re-tape the
connection with 

PTFE

 tape.

3. Remove the pump filter element and clean.

Remove the inlet screen and clean.

4. Remove the siphon tube/suction set and

clean.

1. Replace the spray tip following the

instructions that came with the spray gun.

2. Replace the spray tip with a tip that has a

smaller orifice following the instructions that
came with the spray gun.

3. Turn the pressure control knob clockwise to

increase the pressure setting.

4. Remove the pump filter element and clean.

Remove the gun filter and clean.  Remove
the inlet screen and clean.

5. Clean or replace the PRIME/SPRAY valve.

6. Check the siphon tube/suction set

connection and tighten or re-tape the
connection with 

PTFE

 tape.

7. Check for external leaks at all connections.

Tighten connections, if necessary.

8. Clean the valves and service the fluid

section following the “Servicing the Fluid
Section” procedure in the Maintenance
section of this manual.

9. Reverse or replace the valve seats

following the “Servicing the Fluid Section”
procedure in the Maintenance section of
this manual.

10. Take unit to a SprayTECH authorized

service center.

1. Repack the pump following the “Servicing

the Fluid Section” procedure in the
Maintenance section of this manual.

2. Replace the piston rod following the

“Servicing the Fluid Section” procedure in
the Maintenance section of this manual.

Cause

1. The unit is not plugged in.
2. Tripped breaker.
3. The pressure is set too low (pressure

control knob set at minimum setting
does not supply power to unit).

4. Faulty or loose wiring.

5. Excessive motor temperature.

1. The PRIME/SPRAY valve is in the

SPRAY position.

2. Air leak in the siphon tube/suction set.

3. The pump filter and/or inlet screen is

clogged.

4. The siphon tube/suction set is clogged.

1. The spray tip is worn.

2. The spray tip is too large.

3. The pressure control knob is not set

properly.

4. The pump filter, gun filter, or inlet

screen is clogged.

5. Material flows from the return hose

when the PRIME/SPRAY valve is in the
SPRAY position.

6. Air leak in the siphon tube/suction set.

7. There is external fluid leak.

8. There is an internal fluid section leak

(packings are worn and/or dirty, valve
balls are worn).

9. Worn valve seats

10. Motor powers but fails to rotate

1. The upper packings are worn.

2. The piston rod is worn.

Troubleshooting

Problem

The unit will not run.

The unit will not prime.

The unit will not build or
maintain pressure.

Fluid leakage at the upper end
of the fluid section.

12

© SprayTECH.  All rights reserved.

Summary of Contents for 0551010

Page 1: ...the U S A EPX2155 Piston Pump SprayTECH 1770 Fernbrook Lane Minneapolis MN 55447 Technical Assistance 1 800 292 4637 Order Entry 1 800 443 4500 Fax 1 800 525 9501 www spraytechinc com Owner s Manual M...

Page 2: ...URE RELIEF PRESSURE described in the pump manual ALWAYS keep tip guard in place while spraying The tip guard provides some protection but is mainly a warning device ALWAYS remove the spray tip before...

Page 3: ...els guns and accessories must be pressure rated at or above the maximum operating pressure range of the airless sprayer Do not spray outdoors on windy days Wear clothing to keep paint off skin and hai...

Page 4: ...er remove the third prong or use an adapter Preparing a New Sprayer If this sprayer is new it is shipped with test fluid in the fluid section to prevent corrosion during shipment and storage This flui...

Page 5: ...E SPRAY valve up to the SPRAY position 10 Turn on the sprayer 11 Unlock the gun by turning the gun trigger lock to the unlocked position Ground the gun by holding it against the edge of the metal cont...

Page 6: ...ON OFF switch to the OFF position and unplug the sprayer Practice 1 Be sure that the paint hose is free of kinks and clear of objects with sharp cutting edges 2 Turn the pressure control knob counterc...

Page 7: ...ose in the waste container when moving the PRIME SPRAY valve to PRIME in case the sprayer is pressurized WARNING SprayTECH All rights reserved 7 Do not attempt to clean the tip with your finger Do not...

Page 8: ...bly away from the gear box housing 4 Disconnect the five wires from the relay that is mounted on the inside of the heat sink assembly 5 Remove the three relay mounting screws from the heat sink assemb...

Page 9: ...Screw Crankshaft Gear Assembly Armature Gear Motor Motor Cover Motor Cover Screw NOTE Refill the gear box with five ounces of Lubriplate P N 9870307 NOTE If the motor will not dislodge from the pump...

Page 10: ...n rod attached to the pump This will prevent the piston rod from rotating during disassembly of the outlet valve Outlet Valve Retainer Outlet Valve Seat Outlet Valve Ball Outlet Valve Cage Piston Rod...

Page 11: ...hose clip on the siphon tube 19 For Low Boy cart units insert the elbow on the suction set assembly into the bottom of the inlet valve housing Push the retaining ring up into the groove inside the in...

Page 12: ...ats following the Servicing the Fluid Section procedure in the Maintenance section of this manual 10 Take unit to a SprayTECH authorized service center 1 Repack the pump following the Servicing the Fl...

Page 13: ...hose with a minimum of 50 of 1 4 grounded textile braid airless paint spray hose 2 Replace the spray tip following the instructions that came with the spray gun 3 Rotate the pressure control knob cou...

Page 14: ...tion particuli re ATTENTION AVERTISSEMENT DANGER RISQUES D EXPLOSION OU D INCENDIE Les vapeurs d gag es par le solvant ou la peinture sont explosives et inflammables et peuvent causer des corporels s...

Page 15: ...ur assume tous les risques et responsabilit s lorsqu il utilise des pi ces qui ne sont pas conformes aux caract ristiques techniques minimales ainsi qu aux dispositifs de s curit du fabricant de la po...

Page 16: ...PARA PREVENIR Debe proveerse un escape y aire fresco para hacer que el aire que est dentro del rea de atomizaci n se mantenga libre de acumulaciones de vapores inflamables Evite todas las fuentes de i...

Page 17: ...cela con otra manguera conectada a tierra Todas las mangueras soportes giratorios pistolas y accesorios que se usen con esta unidad deben tener una capacidad de presi n de 3000 lb pulg2 20 7 MPa o may...

Page 18: ...y 2 9 0507783 Hose clip upright cart only 1 10 0508552 Siphon tube upright cart only 1 11 0551556 Return hose upright cart only 1 12 5006536 Inlet screen upright cart only 1 Item Part Description Quan...

Page 19: ...or Brush Kit NOTE All electrical work should be performed by a SprayTECH authorized service center Motor Assembly Suction Set Assembly P N 0551104 Item Part Description Quantity 1 0551437 Siphon tube...

Page 20: ...yTECH All rights reserved 1 2 3 4 5 9 10 11 12 13 14 15 16 17 18 6 7 8 19 18 20 21 22 23 25 24 26 27 28 NOTE All electrical work should be performed by a SprayTECH authorized service center Gear Box A...

Page 21: ...9 9850936 ON OFF switch 1 20 03662 Microswitch insulator 1 21 0295490 Microswitch 1 22 9800604 Screw 2 23 0295451 Relay 120V 1 24 0507751 Port plug 1 25 0509218 Screw 4 26 0551523 Heat sink assembly i...

Page 22: ...assembly 1 8 0551539 Lower packing assembly 2 9 0551537 Piston rod 1 10 0295307 Outlet valve cage 1 11 50164 Outlet valve ball 1 12 13359 Outlet valve seat 1 13 13481 Outlet valve retainer 1 14 050867...

Page 23: ...cription Quantity 1 0551608 Cart weldment includes items 6 and 14 1 2 0507956 Roll pin 2 3 0294534 Wheel spacer 4 4 0270394 Wheel 2 5 9890104 Cap 2 6 0551548 Plug 2 7 0295615 Lock nut 2 8 0507955 Scre...

Page 24: ...TECH HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLI...

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