SprayTECH 0551010 Owner'S Manual Download Page 10

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Servicing the Fluid Section

Use the following procedures to service the valves and repack
the fluid section. Perform the following steps before
performing any maintenance on the fluid section.

1. Loosen and remove the four front cover screws. Remove

the front cover.

2. Position the slider assembly at the bottom, dead-center of

its stroke so that the connecting pin and retaining ring are
visible below the slider assembly. This is done by turning
the sprayer on and off in short bursts until the connecting
pin is visible below the slider housing.

3. Perform the Pressure Relief Procedure and unplug the

sprayer.

Before proceeding, follow the Pressure Relief Procedure

outlined previously in this manual. Additionally, follow all

other warnings to reduce the risk of an injection injury,

injury from moving parts or electric shock. Always

unplug the sprayer before servicing!

4. For Upright Cart units, remove the return hose from the

hose clip on the siphon tube. Unscrew the siphon tube
from the inlet valve housing.

5. For Low Boy cart units, remove the retaining ring from the

bottom of the inlet valve housing using a snap ring pliers.
Remove the return hose clamp and pull the return hose
from its fitting on the pump manifold. Remove the suction
set assembly.

6. Loosen and remove the high-pressure hose from the

outlet fitting on pump manifold.

Servicing the Valves

The design of the fluid section
allows access to the inlet valve and
seat as well as the outlet valve and
seat without completely
disassembling the fluid section. It
is possible that the valves may not
seat properly because of debris
stuck in the foot valve seat or outlet
valve seat. Use the following
instructions to clean the valves and
reverse or replace the seats.

1. Using a wrench, loosen and

remove the inlet valve housing
from the pump manifold.

2. Clean out any debris in the

inlet valve housing and
examine the valve housing and
seat. If the seat is damaged,
reverse or replace the seat.

3. Using a 5/16" hex wrench, loosen and remove the outlet

valve retainer from the piston rod.

4. Clean out any debris and

examine the valve housing and
seat. If the seat is damaged, reverse or replace the seat.

5. Remove, clean, and inspect the outlet valve cage and

outlet valve ball. Replace if they are worn or damaged.

6. Reassemble the valves by reversing the steps above.

NOTE: Always service the

outlet valve with the

piston rod attached to

the pump. This will

prevent the piston rod

from rotating during

disassembly of the

outlet valve.

Outlet Valve

Retainer

Outlet Valve

Seat

Outlet Valve

Ball

Outlet Valve
Cage

Piston Rod

Inlet Valve

Housing

PTFE

O-Ring

Inlet Valve

Seat

Inlet Valve

Ball

Inlet Valve

Cage

Nylon

Washer

Piston

Bushing

Pump

Manifold

WARNING

Repacking the Fluid Section

1. Remove the inlet valve assembly using the steps in the

“Servicing the Valves” procedure above.

2. Slide the retaining

ring up on the slider
assembly to expose
the connecting pin.

3. Push the connecting

pin forward through
the slider assembly
and piston. The
connecting pin will fall
into a recessed area
of the gear box
housing where it can
be retrieved.

4. Using 3/8” a hex

wrench, loosen and
remove the two pump
manifold mounting
screws.

5. Pull the pump

manifold down off of
the gear box housing.

6. Slide the piston rod

out through the
bottom of the pump
manifold.

7. Loosen and remove

the retainer nut and
piston guide from the
pump manifold.

8. Remove the upper

and lower packings
from the pump
manifold.

9. Clean the pump

manifold and install the new upper and lower packings.
Refer to the illustration below for proper packing
orientation.

10. Inspect the piston rod for wear and replace if necessary.

11. Insert the piston guide into the retainer nut. Thread the

retainer nut into the pump manifold until it is hand tight.

12. Slide the piston guide tool (included in the repacking kit)

over the top of the piston rod and insert the piston rod
through the bottom of the pump manifold. Using a rubber
mallet, tap the bottom of the piston rod lightly until the
piston rod is in position in the pump manifold.

13. Using a wrench, tighten the retainer nut securely.
14. Position the pump block underneath the pump housing

and push up until it rests against the pump housing.
When the connecting pin hole on the piston rod lines up
with the hole in the slider assembly, insert the connecting
pin.

15. Slide the retaining ring down over the connecting pin.

NOTE: Coat the piston guide tool and the piston rod

with grease before inserting them into the

pump manifold.

Install lower packings

with raised lip and O-ring

facing up.

Install upper packing

with raised lip and O-ring

facing down.

O-Ring

Raised Lip