SportsPlay Ray 911-110 Assembly Manual Download Page 38

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Page 38

Photo Appendix

Explosion drawings are included throughout the instructions. Photographs have been included for those who prefer them.

1. Mark post hole positions
2. Install

post

3. Install

deck

4.  Install deck clamp
5.  Install pipe clamp
6.  Install panel (slide guard/arch wall/etc.) to pipe clamp
7. Leveling

Suggestion

8. Leveling

Suggestion

Summary of Contents for Ray 911-110

Page 1: ...Page 1 800 727 8180 www sportsplayinc com 911 110 Model Ray...

Page 2: ...ck Plan 20 Guard Wall 902 135 W 21 Guard Wall Plan 22 Steering Wheel 902 114 23 Steering Wheel Plan 24 Tic Tac Toe Panel 902 121 25 Tic Tac Toe Panel Plan 26 Vertical Climber 27 Vertical Climber Plan...

Page 3: ...cket style small L arm wrench styles etc Vise grips large regular and needle nose 3 4 and 1 2 and 9 16 sockets both 1 2 and 3 8 drives 6 and 8 stepladders strong ones Extension cords also duplexes to...

Page 4: ...e equipment at regular intervals During inspection if any part is found damaged or excessively worn equipment should immediately be put out of service while the part is replaced Lack of maintenance wi...

Page 5: ...PPLIES Set your installation date and order supplies from your local building center You will need some flat concrete stones for blocking holes some scrap lumber for bracing and cement You can figure...

Page 6: ...decide how much safety surfacing is required Before spreading loose fill surfacing be sure to install a weed barrier outside the fall zone dimension then spread the safety surfacing LAST THING Make on...

Page 7: ...ember that loose fill will compress with repeated use Weed mat Some use a landscaping fabric material that allows drainage but prevents weed growth Weed mats are installed after the structure is insta...

Page 8: ...just your dirt grade height accordingly Chart taken from The Handbook for Public Playground Safety written by the U S Consumer Product Safety Commission CPSC page 5 www cpsc gov Material Uncompressed...

Page 9: ...el Then measure up from the bottom of the post to this mark and mark a line on the other three posts at the same distance Now use a four foot level across to each line raising or lowering as necessary...

Page 10: ...ay concrete A good rule of thumb is two 80 lb bags of concrete per hole Do not dry bag the concrete always mix per instructions on concrete bag Be sure to leave concrete about 2 from the top of the gr...

Page 11: ...Page 11 Top Down View Actual scale drawings are included at the end of these instructions...

Page 12: ...Page 12 Footing Diagram...

Page 13: ...ng the deck on ground and using it as jig Place 4 deck clamps one per corner spray paint through middle of clamp onto ground This marks where the centers of the postholes should be Remove the deck and...

Page 14: ...Page 14 Side view of installed post...

Page 15: ...oll Pin 1 4 x 1 3 4 1 5 236 601 3 8 T Nut 1 6 196 555 Roll Pin 1 4 x 3 4 1 7 126 703 3 8 x 1 Button Head Bolt 1 8 226 801 1 2 Lock Nut 1 9 316 801 1 2 Washer 2 Pipe Clamp 903 001 Item Part Part Descri...

Page 16: ...he clamp onto the post 7 Install Roll Pins When the playground has been built and there are no more adjustments drill through all of the clamps through pre drilled 1 4 drill holes in clamps and the 5...

Page 17: ...e with a rubber hammer If that will not work take clamp off and install it sideways placing it on the pipe first and then onto the post Pipes enter into clamps 2 1 4 deep Components like walls vertica...

Page 18: ...NS Event Clamps shall be 606ITS aluminum fastener for 5 OD posts weighing 2 21 lbs Paint shall be elecrtostatically applied oven cured powdercoat Hardware Stainless Steel tamper resistant MAINTENANCE...

Page 19: ...002 Deck Clamp Assembly 4 4 316 801 1 2 Washer 8 5 226 801 1 2 Lock Nut 4 6 126 703 3 8 x 1 Button Head Bolt 4 Triangle Deck Item Part Part Description Quantity 2 903 002 Deck Clamp Assembly 3 3 905 7...

Page 20: ...l the 4 deck clamps so that there is 42 1 4 between the holes in the deck clamps Use a level and a marker to make sure the clamps are level to each other Place deck onto clamps and bolt This method wo...

Page 21: ...5 W Item Part Part Description Quantity 1 913 117 W Guard Wall fitting 1 2 903 001 Clamps 4 3 196 807 3 8 x 3 8 Socket Set Screw 4 4 196 550 1 4 x 3 4 Roll Pin 4 5 236 601 3 8 T Nut 8 6 126 706 3 8 x...

Page 22: ...e top of the deck It is helpful to install with a couple of equal size shims under the wall to help hold the wall in position Review the clamp instructions for sideways attachment of clamps SPECIFICAT...

Page 23: ...em Part Part Description Quantity 1 Welded wheel fitting 2 905 117 Steering Wheel 1 3 902 135 W Guard Wall with welded wheel fitting 1 4 116 600 1 2 x 1 2 Button Head Bolt 1 5 316 801 1 2 Flat Washer...

Page 24: ...wheel and plate Place one washer inside the wheel under the lock nut Tighten the nut The wheel should be tight but yet still able to turn Snap on the cover over the bolt assembly SPECIFICATIONS Event...

Page 25: ...2 121 Item Part Part Description Quantity 1 903 121 Tic Tac Toe Panel 1 2 903 001 Post Clamp 4 3 196 807 3 8 x 3 8 Socket Set Screw 4 4 196 555 1 4 x 3 4 Roll Pin 4 5 236 601 3 8 T Nut 8 6 126 706 3 8...

Page 26: ...stall with a couple of equal size shims under the wall to help hold the wall in position When the unit is installed on bubble equally space the spacer bars on each side between the posts using the all...

Page 27: ...902 125 3 902 125 4 902 125 5 902 125 6 Vertical Climber with barrier 1 1B 902 127 Vertical Climber for overheads 1 2 903 001 Pipe Clamp 4 3 196 550 1 4 x 1 4 roll pin 4 4 196 807 Socket Set Screw 4...

Page 28: ...Page 28 Vertical Climber Plan...

Page 29: ...5 Corkscrew Climber 3 Corkscrew Climber 4 Corkscrew Climber 5 1 3 903 001 Pipe Clamp 4 4 196 555 1 4 x 3 4 Roll Pin 4 5 196 807 3 8 x 3 8 Socket Set Screw 4 6 236 601 3 8 T Nut 8 7 126 706 3 8 x 1 3 4...

Page 30: ...entry opening Make sure all gaps between walls and posts and deck are less than 3 1 2 Install Corkscrew Climber 19 out from the deck SPECIFICATIONS Event Corkscrew Climber is constructed of Type 4 st...

Page 31: ...uard 1 3 903 214 Slide Leg 2 4 903 001 Pipe Clamp 4 5 903 213 Z Plate installed on slide 1 6 126 701 3 8 X 1 1 4 Button head bolt 2 7 316 601 3 8 Flat Washer 11 8 226 602 3 8 Lock Nut 2 9 196 555 1 4...

Page 32: ...e with installed legs and re bars through the hole in the bottom of the slide legs into the ground Carefully tip the top of the slide back onto the deck Make sure you ream the vinyl coated holes out 1...

Page 33: ...02 275 Item Part Part Description Quantity 1 902 275 Pyramid Roof 1 2 905 435 Roof Bracket 4 3 516 200 3 8 Zip Toggle 8 4 316 601 3 8 Flat Washer 8 5 126 705 3 8 x 2 Button head bolt 8 196 807 3 8 x 3...

Page 34: ...on over the drilled holes Insert a zip toggle into each hole be careful they can be fragile at this point tighten the zip and break off the remaining part of the zip flush with the closure See Detail...

Page 35: ...r faded contact your SportsPlay distributor for replacement labels Top of Surfacing Label Install one to each upright post at the level you have determined will be your Top of Surfacing based on fall...

Page 36: ...installed and you have to move it Solution Using a punch simply knock the roll pin through the clamp and post then move the clamp Problem There is interference between a vertical portion of one compon...

Page 37: ...ends sometimes rough handling will cause rough edges Sand down rough areas if they exist Check that screws are seated Vinyl coated parts check all areas to de burr Roll pins make sure they are flush a...

Page 38: ...instructions Photographs have been included for those who prefer them 1 Mark post hole positions 2 Install post 3 Install deck 4 Install deck clamp 5 Install pipe clamp 6 Install panel slide guard ar...

Page 39: ...Page 39 1 2 3 4...

Page 40: ...Page 40 5 6 7 8...

Page 41: ...er R means needs repair and could be hazardous Explain R ratings on reverse side of this page Equipment 36 deck Double Wall Slide Guard Wall Steer Wheel Tic Tac Toe Panel Vertical Climber Pyramid Roof...

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SportsPlay Ray 911-110, Assembly Manual

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