SportsPlay Bobbie 911-124 Manual Download Page 51

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Page 51

Photo Appendix

Explosion drawings are included throughout the instructions. Photographs have been included for those who prefer them.

1. Mark post hole positions
2. Install

post

3. Install

deck

4.  Install deck clamp
5.  Install pipe clamp
6.  Install panel (slide guard/arch wall/etc.) to pipe clamp
7. Leveling

Suggestion

8. Leveling

Suggestion

Summary of Contents for Bobbie 911-124

Page 1: ...Page 1 800 727 8180 www sportsplayinc com 911 124 Model Bobbie...

Page 2: ...Triple Rail Slide 902 203 4 28 Triple Rail Slide Plan 29 Bubble Panel 902 117 30 Bubble Panel Plan 31 Crawl Tunnel 902 307 32 Crawl Tunnel Plan 33 Double Wall Straight Slide 902 213 4 5 34 Double Wall...

Page 3: ...Page 3...

Page 4: ...cket style small L arm wrench styles etc Vise grips large regular and needle nose 3 4 and 1 2 and 9 16 sockets both 1 2 and 3 8 drives 6 and 8 stepladders strong ones Extension cords also duplexes to...

Page 5: ...equipment at regular intervals During inspection if any part is found damaged or excessively worn equipment should immediately be put out of service while the part is replaced Lack of maintenance wil...

Page 6: ...PPLIES Set your installation date and order supplies from your local building center You will need some flat concrete stones for blocking holes some scrap lumber for bracing and cement You can figure...

Page 7: ...decide how much safety surfacing is required Before spreading loose fill surfacing be sure to install a weed barrier outside the fall zone dimension then spread the safety surfacing LAST THING Make on...

Page 8: ...ember that loose fill will compress with repeated use Weed mat Some use a landscaping fabric material that allows drainage but prevents weed growth Weed mats are installed after the structure is insta...

Page 9: ...just your dirt grade height accordingly Chart taken from The Handbook for Public Playground Safety written by the U S Consumer Product Safety Commission CPSC page 5 www cpsc gov Material Uncompressed...

Page 10: ...the post to this mark and mark a line on the other three posts at the same distance Now use a four foot level across to each line raising or lowering as necessary to make the lines level Repeat this f...

Page 11: ...Pyramid Roofs per instructions page 46 Step 5 Concrete 1 Once all components and posts are tight and level you may concrete A good rule of thumb is two 80 lb bags of concrete per hole Do not dry bag t...

Page 12: ...Page 12 Top Down View Scale Accurate scale drawings have been included at the end of these instructions for your convenience...

Page 13: ...Page 13 Footing Diagram...

Page 14: ...ng the deck on ground and using it as jig Place 4 deck clamps one per corner spray paint through middle of clamp onto ground This marks where the centers of the postholes should be Remove the deck and...

Page 15: ...Page 15 Side view of installed post...

Page 16: ...oll Pin 1 4 x 1 3 4 1 5 236 601 3 8 T Nut 1 6 196 555 Roll Pin 1 4 x 3 4 1 7 126 703 3 8 x 1 Button Head Bolt 1 8 226 801 1 2 Lock Nut 1 9 316 801 1 2 Washer 2 Pipe Clamp 903 001 Item Part Part Descri...

Page 17: ...he clamp onto the post 7 Install Roll Pins When the playground has been built and there are no more adjustments drill through all of the clamps through pre drilled 1 4 drill holes in clamps and the 5...

Page 18: ...e with a rubber hammer If that will not work take clamp off and install it sideways placing it on the pipe first and then onto the post Pipes enter into clamps 2 1 4 deep Components like walls vertica...

Page 19: ...NS Event Clamps shall be 606ITS aluminum fastener for 5 OD posts weighing 2 21 lbs Paint shall be elecrtostatically applied oven cured powdercoat Hardware Stainless Steel tamper resistant MAINTENANCE...

Page 20: ...002 Deck Clamp Assembly 4 4 316 801 1 2 Washer 8 5 226 801 1 2 Lock Nut 4 6 126 703 3 8 x 1 Button Head Bolt 4 Triangle Deck Item Part Part Description Quantity 2 903 002 Deck Clamp Assembly 3 3 905 7...

Page 21: ...l the 4 deck clamps so that there is 42 1 4 between the holes in the deck clamps Use a level and a marker to make sure the clamps are level to each other Place deck onto clamps and bolt This method wo...

Page 22: ...e Item Part Part Description Quantity 1 902 246 902 247 902 249 9 x 37 Kick plate 12 x 37 Kick plate 26 x 37 Kick plate 1 2 316 601 3 8 Flat Washer 16 3 126 701 3 8 x 1 1 4 Button head bolt 8 4 226 60...

Page 23: ...e higher deck and the BACK of the lower deck Bolt kick plate to both decks Insure that all hardware is tight SPECIFICATIONS Event Kick plates are powdercoated Paint shall be electrostatically applied...

Page 24: ...7 903 001 Pipe clamp 2 8 913 227 Hand rail left 1 9 913 228 Hand rail right 1 10 913 230 Inside leg 2 11 105 016 1 7 8 aluminum pipe plug 2 12 126 701 3 8 x 1 1 4 button head bolt 14 13 126 704 3 8 x...

Page 25: ...Page 25...

Page 26: ...ed up vertically and horizontally on bubble 11 Determine on which side the step plank will be located by viewing the Top Down drawing 12 The handhold post will connect to the front step to the opposit...

Page 27: ...ct with 2 3 8 by 1 1 4 button bolts no washer on the outside and 2 3 8 washer and lock nuts on underside of deck Re check levels of all 6 posts and the bottom plank and the entire transfer step Make s...

Page 28: ...204 Connector Plate 1 3 903 103 48 Slide Guard 1 4 903 001 Pipe Clamp 4 5 903 214 T Legs 1 6 126 704 3 8 x 3 Button Head Bolt 2 7 126 702 3 8 x 3 4 Button Head Bolt 4 8 226 602 3 8 Nylon insert lock n...

Page 29: ...and any adjustments have been made to the ground holes 6 It may be necessary to field drill the connector plate to the slide 7 Connect top plate with 2 3 8 x 1 1 4 button head bolts no washer on top a...

Page 30: ...tity 1 435 665 Bubble panel 1 2 903 001 Pipe Clamp 4 3 903 309 Spacer Bar preinstalled 2 4 903 103 Panel Support preinstalled 2 5 196 807 3 8 x 3 8 Socket Set Screw 8 6 196 555 1 4 x 3 4 Roll Pin 4 7...

Page 31: ...l and the nearest edge of the deck Installation above or below deck requires the same distance between the wall and deck This measurement is CRITICAL for the safety of the users Install the panel to t...

Page 32: ...Part Description Quantity 1 435 638 Crawl Tunnel 1 2 903 001 Pipe clamp 8 Crawl Tunnel is factory assembled Installers need only to attach the event to the upright posts Please refer to Pipe Clamp In...

Page 33: ...cer bar and panel 4 Block the tunnel 5 Install clamps side ways to the deck side of the posts SPECIFICATIONS Event Crawl Tunnel shall be constructed of 4 plastic linear low density 3 8 wall tunnel has...

Page 34: ...uard 1 3 903 214 Slide Leg 2 4 903 001 Pipe Clamp 4 5 903 213 Z Plate installed on slide 1 6 126 701 3 8 X 1 1 4 Button head bolt 2 7 316 601 3 8 Flat Washer 11 8 226 602 3 8 Lock Nut 2 9 196 555 1 4...

Page 35: ...e with installed legs and re bars through the hole in the bottom of the slide legs into the ground Carefully tip the top of the slide back onto the deck Make sure you ream the vinyl coated holes out 1...

Page 36: ...nel Bracket 2 3 116 529 5 16 x Button head bolt 6 4 216 512 5 16 x 1 Button head nut 6 5 316 601 5 16 Flat Washer 6 6 316 601 3 8 Flat Washer 12 7 903 001 Pipe Clamp 4 8 196 807 3 8 x 3 8 Socket Set S...

Page 37: ...fitting into the pipe clamp Once set repeat for the other side Install with no more than 3 1 2 between the wall and the nearest edge of the deck Installation above or below deck requires the same dis...

Page 38: ...Part Description Quantity 1 902 232 Ball Turn Panel 1 2 903 001 Pipe Clamps 4 3 903 217 Pipe Clamp Stubs 4 4 236 601 3 8 T Nut 8 5 196 807 3 8 x 3 8 Socket Set Screw 4 6 196 555 1 4 x 3 4 Roll Pin 4...

Page 39: ...ge of the deck and or post Installation above or below deck requires the same distance between the wall and deck This measurement is CRITICAL for the safety of the users It is helpful to install with...

Page 40: ...5 W Item Part Part Description Quantity 1 913 117 W Guard Wall fitting 1 2 903 001 Clamps 4 3 196 807 3 8 x 3 8 Socket Set Screw 4 4 196 550 1 4 x 3 4 Roll Pin 4 5 236 601 3 8 T Nut 8 6 126 706 3 8 x...

Page 41: ...e top of the deck It is helpful to install with a couple of equal size shims under the wall to help hold the wall in position Review the clamp instructions for sideways attachment of clamps SPECIFICAT...

Page 42: ...em Part Part Description Quantity 1 Welded wheel fitting 2 905 117 Steering Wheel 1 3 902 135 W Guard Wall with welded wheel fitting 1 4 116 600 1 2 x 1 2 Button Head Bolt 1 5 316 801 1 2 Flat Washer...

Page 43: ...wheel and plate Place one washer inside the wheel under the lock nut Tighten the nut The wheel should be tight but yet still able to turn Snap on the cover over the bolt assembly SPECIFICATIONS Event...

Page 44: ...racket for 3 4 Panel 2 7 905 803 Corner Bracket 4 8 316 501 5 16 Lock Washer 6 9 116 530 5 16 x 1 Button head bolt 6 10 216 512 5 16 x 1 Button head nut 6 11 316 601 3 8 Flat Washer 21 12 126 701 3 8...

Page 45: ...on the panel Tighten the T Nut on the inside of the angle bracket Using two people flush mount one side of the panel with angle bracket pipe fitting into the pipe clamp Once set repeat process for th...

Page 46: ...02 275 Item Part Part Description Quantity 1 902 275 Pyramid Roof 1 2 905 435 Roof Bracket 4 3 516 200 3 8 Zip Toggle 8 4 316 601 3 8 Flat Washer 8 5 126 705 3 8 x 2 Button head bolt 8 196 807 3 8 x 3...

Page 47: ...on over the drilled holes Insert a zip toggle into each hole be careful they can be fragile at this point tighten the zip and break off the remaining part of the zip flush with the closure See Detail...

Page 48: ...r faded contact your SportsPlay distributor for replacement labels Top of Surfacing Label Install one to each upright post at the level you have determined will be your Top of Surfacing based on fall...

Page 49: ...installed and you have to move it Solution Using a punch simply knock the roll pin through the clamp and post then move the clamp Problem There is interference between a vertical portion of one compon...

Page 50: ...ends sometimes rough handling will cause rough edges Sand down rough areas if they exist Check that screws are seated Vinyl coated parts check all areas to de burr Roll pins make sure they are flush a...

Page 51: ...instructions Photographs have been included for those who prefer them 1 Mark post hole positions 2 Install post 3 Install deck 4 Install deck clamp 5 Install pipe clamp 6 Install panel slide guard ar...

Page 52: ...Page 52 1 2 4 3...

Page 53: ...Page 53 5 6 8 7...

Page 54: ...ir and could be hazardous Copy this page and explain R ratings on reverse side Equipment 36 deck Transfer station Crawl tunnel Alpha panel Guard wall with wheel Triple rail slide Slide guard Deck clam...

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