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Safety Surfacing/Fall Heights 

 
You must consider the type of safety surfacing you will use 
before beginning the installation process.  There are two 
general types, organic/loose fill or synthetic unitary.  Both 
materials have advantages and disadvantages and it is likely 
that your client’s budget will dictate the material of choice.  
Always have all options available as product quality and long-
term performance may cause your client to reevaluate their 
original budget. 
 
When installing a unitary safety surfacing material such as 
rubber mats or poured-in-place, you will need to pour a 
concrete slab so that the rubber material can be secured.  This 
type of product cannot be placed on dirt. 
 
If a loose fill surface such as wood chips is selected, you will 
need to consider containment borders.  There are many 
products to choose from including hard plastic and natural 
products such as wood.  Creosoted railroad ties are NOT 
recommended.  Loose fill materials like wood chips are easily 
displaced, so 12” deep is generally satisfactory.  Also 
remember that loose fill will compress with repeated use. 
 
Weed mat:  Some use a landscaping fabric material that allows 
drainage but prevents weed growth.  Weed mats are installed 
after the structure is installed but before the resilient surfacing 
is installed. 
 
Borders:  Building borders above ground, below grade, or on 
grade depends upon the area in which you live.  Assuming you 
must use 12” of resilient surfacing, there are three basic types 
of installation: 

 

1.  12” below existing grade 
2.  6” below and 6” above existing grade 
3.  12” above existing grade 

 
The tallest deck on the unit generally defines the maximum fall 
height of a structure.  If upper body equipment (horizontal 
ladder) is attached, the fall height is then the distance from the 
highest part of the equipment to the protective surfacing.  Refer 
to the Top Down View to determine the maximum fall height. 
 
Since the structure will be installed at dirt grade, the height of 
the resilient surfacing must be determined and factored into the 
height of installation of decks.  For example, if the resilient 
surfacing will be 12” deep, a 3’ deck height will actually install 
at 4’.  When the structure is completed and the surfacing is 
installed, the deck then will be 3’ above the level of the 
resilient surfacing. 
 
 

Summary of Contents for 511-200

Page 1: ...9 Unit Courses 511 200 Installation Booklet...

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Page 5: ...cket style small L arm wrench styles etc Vise grips large regular and needle nose 3 4 and 1 2 and 9 16 sockets both 1 2 and 3 8 drives 6 and 8 stepladders strong ones Extension cords also duplexes to...

Page 6: ...equipment at regular intervals During inspection if any part is found damaged or excessively worn equipment should immediately be put out of service while the part is replaced Lack of maintenance wil...

Page 7: ...ES Set your installation date and order supplies from your local building center You will need some flat concrete stones for blocking holes some scrap lumber for bracing and cement You can figure abou...

Page 8: ...decide how much safety surfacing is required Before spreading loose fill surfacing be sure to install a weed barrier outside the fall zone dimension then spread the safety surfacing LAST THING Make on...

Page 9: ...ember that loose fill will compress with repeated use Weed mat Some use a landscaping fabric material that allows drainage but prevents weed growth Weed mats are installed after the structure is insta...

Page 10: ...djust your dirt grade height accordingly Chart taken from The Handbook for Public Playground Safety written by the U S Consumer Product Safety Commission CPSC page 5 www cpsc gov Material Uncompressed...

Page 11: ...hes above the dirt level Then measure up from the bottom of the post to this mark and mark a line on the other three posts at the same distance Now use a four foot level across to each line raising or...

Page 12: ...x per instructions on concrete bag Be sure to leave concrete about 2 from the top of the ground to allow backfill 2 Be sure that all splattered concrete is washed off of the posts and components while...

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Page 15: ...Play Label 1 Maintenance Checklist 1 CTN Hardware Bag 1 103 411 Boarding Net 2 502 501 Elbow 2 7 8 OD 8 ga 1 BDL 2 513 603 Net Post 2 3 8 OD x 10 11 ga 1 103 202 Net Bar 2 3 8 x 5 12 ga 1 CTN Hardware...

Page 16: ...oduct Safety Commission include A Handbook for Public Playground Safety You can receive your free copy by calling 1 310 504 7908 General Use Fall Zone Footing Recommendations Stationary and portable e...

Page 17: ...sharp edges or projections that may have been caused by rough handling in shipping or installation T Clamps are designed for both one and two bolt connections In many situations only one bolt is requi...

Page 18: ...Plumb level Tighten all set screws using short length of pipe with socket key to add leverage Pour concrete Let stand 48 hours before removing braces installing resilient surfacing and using equipment...

Page 19: ...uble Free use Periodically check for loose or broken parts Loose bolts must be tightened and broken parts must be replaced as they can possibly create dangerous situations leading to unnecessary accid...

Page 20: ...one can Overlap See Consumer Product Safety Commission Guidelines Diameter and Depth of Footing Illustrated are Satisfactory in Most Applications for pipe sizes Up to 2 3 8 Diameter Varying Soil and C...

Page 21: ...o threads should extend beyond face of nut All washers T nuts and other fastener hardware used on round pipe or tubing must be hammered down to conform to the curved underlying surface to eliminate ca...

Page 22: ...D PARTS IS NECESSARY FOR SAFE OPERATION OF EQUIPMENT AND SAFETY OF USERS RESILIENT SURFACING SHOULD BE USED UNDER ALL PLAYGROUND EQUIPMENT APPROPRIATE PUBLICATIONS AVAILABLE AT NO CHARGE FROM THE CONS...

Page 23: ...RESILIENT SAFETY SURFACING MATERIAL FOR SOME EQUIPMENT USE FALL ZONES CAN OVERLAP SEE CONSUMER PRODUCT SAFETY COMMISSION GUIDELINES DIAMETER DEPTH OF FOOTING ILLUSTRATED ARE SATISFACTORY IN MOST APPLI...

Page 24: ...e GENERAL MAINTENANCE INSTRUCTIONS Check MONTHLY for loose bolts damaged or broken parts Tighten and or replace immediately SPECIFIC ASSEMBLY INSTRUCTIONS NOTE All threaded ends of bolts protruding be...

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Page 27: ...D BE USED UNDER ALL PLAYGROUND EQUIPMENT APPROPRIATE PUBLICATIONS AVAILABLE AT NO CHARGE FROM THE CONSUMER PRODUCT SAFETY COMMISSION INCLUDE A HANDBOOK FOR PUBLIC PLAYGROUND SAFETY YOU CAN RECEIVE YOU...

Page 28: ...RESILIENT SAFETY SURFACING MATERIAL FOR SOME EQUIPMENT USE FALL ZONES CAN OVERLAP SEE CONSUMER PRODUCT SAFETY COMMISSION GUIDELINES DIAMETER DEPTH OF FOOTING ILLUSTRATED ARE SATISFACTORY IN MOST APPLI...

Page 29: ...o eliminate catch points STEP 1 Mark dig footing holes per SKETCH on PAGE 2 STEP 2 Attach Legs 503 622 to End Fitting 583 522 STEP 3 Attach Top Rail 583 204 to End fitting STEP 4 Mark top of Post 513...

Page 30: ...be replaced as they can possibly create dangerous situations leading to unnecessary accidents Resilient Surfacing should be used under all playground equipment Appropriate publications available at no...

Page 31: ...l Zone can overlap See Consumer Product Safety Commission Guidelines Diameter and Depth of Footing Illustrated are Satisfactory in Most Applications for pipe sizes Up to 2 3 8 Diameter Varying Soil an...

Page 32: ...g beyond nuts must be cut off and or peened to eliminate sharp edges No more than two threads should extend beyond face of nut All washers T nuts and other fastener hardware used on round pipe or tubi...

Page 33: ...be tightened and broken parts must be replaced as they can possibly create dangerous situations leading to unnecessary accidents Resilient Surfacing should be used under all playground equipment Appr...

Page 34: ...rial For some equipment Use Fall zones can overlap See Consumer Product Safety Commission Guidelines Diameter and depth of footings illustrated are satisfactory in most applications for pipe sizes up...

Page 35: ...MAINTENANCE INSTRUCTIONS Check MONTHLY for loose bolts damaged or broken parts Tighten and or replace immediately On swings and any equipment that uses S hooks and or Swing Hangers check the bearing s...

Page 36: ...entification Label to a clean surface The Labels should be attached in a location where they are clearly visible and legible and away from normal hand and foot placement areas The Labels must be repla...

Page 37: ...ED PARTS IS NECESSARY FOR SAFE OPERATION OF EQUIPMENT AND SAFETY OF USERS RESILIENT SURFACING SHOULD BE USED UNDER ALL PLAYGROUND EQUIPMENT APPROPRIATE PUBLICATIONS AVAILABLE AT NO CHARGE FROM THE CON...

Page 38: ...RESILIENT SAFETY SURFACING MATERIAL FOR SOME EQUIPMENT USE FALL ZONES CAN OVERLAP SEE CONSUMER PRODUCT SAFETY COMMISSION GUIDELINES DIAMETER DEPTH OF FOOTING ILLUSTRATED ARE SATISFACTORY IN MOST APPL...

Page 39: ...aged or broken parts Tighten and or replace immediately SPECIFIC ASSEMBLY INSTRUCTIONS NOTE All threaded ends of bolts protruding beyond nuts must be cut off and or peened to eliminate sharp edges No...

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Page 41: ...INJURY PERIODICAL INSPECTIONS MAINTENANCE REPAIR AND OR REPLACEMENT OF DAMAGED PARTS IS NECESSARY FOR SAFE OPERATION OF EQUIPMENT AND SAFETY OF USERS RESILIENT SURFACING SHOULD BE USED UNDER ALL PLAY...

Page 42: ...FACING MATERIAL FOR SOME EQUIPMENT USE FALL ZONES CAN OVERLAP SEE CONSUMER PRODUCT SAFETY COMMISSION GUIDELINES DIAMETER DEPTH OF FOOTING ILLUSTRATED ARE SATISFACTORY IN MOST APPLICATIONS FOR PIPE SIZ...

Page 43: ...ired See specific assembly instructions On products with platforms install 1 2 degrees off level to facilitate water drainage GENERAL MAINTENANCE INSTRUCTIONS Check MONTHLY for loose bolts damaged or...

Page 44: ...r faded contact your SportsPlay distributor for replacement labels Top of Surfacing Label Install one to each upright post at the level you have determined will be your Top of Surfacing based on fall...

Page 45: ...installed and you have to move it Solution Using a punch simply knock the roll pin through the clamp and post then move the clamp Problem There is interference between a vertical portion of one compo...

Page 46: ...ends sometimes rough handling will cause rough edges Sand down rough areas if they exist Check that screws are seated Vinyl coated parts check all areas to de burr Roll pins make sure they are flush a...

Page 47: ...condition ___ ___________________ ___ ___ Slide ladders in good condition ___ ___________________ ___ ___ No protruding pipes long bolts or other ___ ___________________ such exposures ___ ___ Adequa...

Page 48: ...Notification for action Grounds Maintenance __________________ ___________ Building Maintenance __________________ ___________ Security __________________ ___________...

Page 49: ...kness correct 12 Does it extend 6 feet in all directions For swings does it extend twice the height of the suspending bar in back and front Any holes or gaps that need filling in Other Hardware Yes No...

Page 50: ...orms ramps have guardrails Is equipment properly anchored Is there at least 9 ft between play structures 30 high Are spaces that could trap children i e in guardrails ladder rungs 3 5 or 9 Any splinte...

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