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IM-P504-18 

 CH Issue 2

4

1.6  The system

Consider the effect on the complete system of the work proposed. Will any proposed 

action (e.g. closing isolation valves, electrical isolation) put any other part of the 

system or any personnel at risk? 

Dangers might include isolation of vents or protective devices or the rendering 

ineffective of controls or alarms. Ensure isolation valves are turned on and off in a 

gradual way to avoid system shocks.

1.7  Pressure systems 

Ensure that any pressure is isolated and safely vented to atmospheric pressure. 

Consider double isolation (double block and bleed) and the locking or labelling of 

closed valves. Do not assume that the system has depressurised even when the 

pressure gauge indicates zero.

1.8 Temperature

Allow time for temperature to normalise after isolation to avoid danger of burns.

1.9  Tools and consumables

Before starting work ensure that you have suitable tools and /or consumables 

available. Use only genuine Spirax Sarco replacement parts.

1.10  Protective clothing

Consider whether you and/or others in the vicinity require any protective clothing 

to protect against the hazards of, for example, chemicals, high/low temperature, 

radiation, noise, falling objects, and dangers to eyes and face.

1.11  Permits to work

All work must be carried out or be supervised by a suitably competent person.

Installation and operating personnel should be trained in the correct use of the 

product according to the Installation and Maintenance Instructions.

Where a formal 'permit to work' system is in force it must be complied with. Where 

there is no such system, it is recommended that a responsible person should know 

what work is going on and, where necessary, arrange to have an assistant whose 

primary responsibility is safety.

Post 'warning notices' if necessary.

1.12 Handling

Manual handling of large and/or heavy products may present a risk of injury. Lifting, 

pushing, pulling, carrying or supporting a load by bodily force can cause injury 

particularly to the back. You are advised to assess the risks taking into account the 

task, the individual, the load and the working environment and use the appropriate 

handling method depending on the circumstances of the work being done.

1.13  Residual hazards

In normal use the external surface of the product may be very hot. If used at the 

maximum permitted operating conditions the surface temperature of some products 

may reach temperatures of 90°C (194°F).

Many products are not self-draining. Take due care when dismantling or removing 

the product from an installation (refer to 'Maintenance instructions').

Summary of Contents for IP2AM

Page 1: ...ormation 3 Installation and commissioning 4 Operation 5 Spare parts and Maintenance Copyright 2012 Printed in the USA IP2M IP2AM and IP2DM Monnier International Compressed Air Filter Regulators Installation and Maintenance Instructions IM P504 18 CH Issue 2 5043250 2 ...

Page 2: ...IM P504 18 CH Issue 2 2 ...

Page 3: ...products are not intended to withstand external stresses that may be induced by any system to which they are fitted It is the responsibility of the installer to consider these stresses and take adequate precautions to minimise them v Remove protection covers from all connections and protective film from all name plates where appropriate before installation on steam or other high temperature applic...

Page 4: ...oise falling objects and dangers to eyes and face 1 11 Permits to work All work must be carried out or be supervised by a suitably competent person Installation and operating personnel should be trained in the correct use of the product according to the Installation and Maintenance Instructions Where a formal permit to work system is in force it must be complied with Where there is no such system ...

Page 5: ... anticipated with its disposal providing due care is taken 1 16 Returning products Customers and stockists are reminded that under EC Health Safety and Environment Law when returning products to Spirax Sarco they must provide information on any hazards and the precautions to be taken due to contamination residues or mechanical damage which may present a health safety or environmental risk This inf...

Page 6: ... IP2AM Having a pilot operated automatic drain IP2DM Having a semi auto dump valve Note The IP2_M Monnier are supplied self relieving as standard the non relieving version is available on request Optional extras For further data regarding the following options see Technical Information sheet TI P504 17 Tamper proof cap Type 21 mounting bracket Pressure gauges Discharge tube adaptor IP2AM only Meta...

Page 7: ...l with sight level 17 bar g 70 C 246 5 psi g 158 F Maximum Polycarbonate bowl 50 C 10 bar g 122 F 145 psi g working temperature Metal bowl 80 C 17 bar g 176 F 246 5 psi g Metal bowl with sight level 70 C 17 bar g 158 F 246 5 psi g 2 5 Materials Part Material Body Machined aluminium anodised Valve Brass rubber faced Bowl Polycarbonate or aluminium anodised Element 5 µm Melamine impregnated cellulos...

Page 8: ... with this component Certain compressor lubricating oils also contain additives harmful to polycarbonate Where there is any doubt we recommend in the interests of personal safety that bowl guards or metal bowls be fitted 3 2 General information Dimensions weights approximate in mm and kg Fig 2 Metal bowl Unit A B C E Weight IP2M 82 143 76 39 0 913 IP2AM 82 152 76 39 0 913 IP2DM 82 145 76 39 0 913 ...

Page 9: ...ring Pressure gauge Available in two sizes with 4 pressure ranges The face is marked in both bar and psi Please state size and pressure range when placing an order A B C Optional extras 54 Dimensions approximate in mm Dimensions approximate in mm A B C D E 44 19 32 12 6 If the regulator is to be panel mounted a hole is required in the panel 48 mm diameter and the panel thickness must not exceed 8 ...

Page 10: ...f safety Spirax Sarco recommend that a bowl guard should be fitted to polycarbonate bowls see Section 3 1 Pressure gauges for panel mounting With chromium plated bezel available in two ranges the face being marked in bar and psi as follows B A D Clamping yoke C Pressure 0 to 2 bar 0 to 30 psi ranges 0 to 11 bar 0 to 160 psi Dimensions approximate in mm A B C D 53 56 48 R Fig 7 Fig 8 Fig 9 Fig 10 O...

Page 11: ...pressure 3 3 6 Ensure that the control spring range selected for the regulator fully meets the pressure requirements of the system 3 3 7 Do not overload the filter cartridge see Section 4 Operating principals or there will be a reduction in its efficiency and or life On heavily contaminated systems it is advisable to fit a conventional pneumatic filter Monnier International or Miniature immediatel...

Page 12: ...l in the bowl rises the float 13 lifts allowing line pressure to act on a piston which opens the main discharge valve As the liquid level falls the float closes and line pressure shuts the main valve Under zero pressure conditions the automatic drain will be in the open position allowing any liquid to drain away Automatic dump valve IP2DM This is a spring loaded valve which will allow the filter r...

Page 13: ...IM P504 18 CH Issue 2 13 IP2DM Fig 13 ...

Page 14: ...ill ensure that the element performance maintains the stated high efficiency levels particularly for the removal of oil and water contaminants Key for all charts 4 3 Capacities With primary pressure 10 bar and 5 μm element Air flow scfm Secondary pressure bar Secondary pressure psi Air flow dm3 s 1 6 bar g 23 psi g 2 5 bar g 36 psi g 4 0 bar g 58 psi g 6 3 bar g 91 psi g 8 0 bar g 116 psi g ...

Page 15: ...IM P504 18 CH Issue 2 15 Air flow scfm Secondary pressure bar Secondary pressure psi Air flow dm3 s Air flow scfm Secondary pressure bar Secondary pressure psi Air flow dm3 s ...

Page 16: ...packet of 3 of each IP2M IP2AM and IP2DM only Auto drain IP2AM only H Note In the interests of safety Spirax Sarco recommend that a bowl guard an optional extra should be fitted to polycarbonate bowls How to order spares Always order spares by using the desciption given in the column headed Available spares and state the size and type of unit Example 1 off Pressure control spring set 0 5 10 bar fo...

Page 17: ...IM P504 18 CH Issue 2 17 Fig 16 Spare parts IP2DM H E F G ...

Page 18: ...from the main body Remove the diaphragm assembly and replace using new O rings Please note that the diaphragm sealing ring 4A fits on the top of the diaphragm 4 Reassemble in reverse order using a new element 6 The bowl 14 should be firmly hand tightened How to replace the valve and return spring Isolate the main air supply Remove the bowl guard if fitted Release the pressure by lifting the contro...

Page 19: ...IM P504 18 CH Issue 2 19 IP2DM 1 3A 6 14 4 2 16 Fig 17 1A 1B 4A 3 ...

Page 20: ...IM P504 18 CH Issue 2 20 ...

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