Xylem Bell & Gossett Technologic PPS Quick Start Manual Download | Manualshive

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QUICK START GUIDE

P2004681 REV 2

Technologic

®

PPS

Parallel Pump Controller

Quick Start Guide

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Summary of Contents for Bell & Gossett Technologic PPS

Page 1: ...QUICK START GUIDE P2004681 REV 2 Technologic PPS Parallel Pump Controller Quick Start Guide ...

Page 2: ...S Pump Controller Power and Control Wiring 9 3 IPC and PPS Pump Controller Programming 10 3 1 IPC Programming for ITSC Drives 10 3 2 PPS Pump Controller Programming 12 3 2 1 Set Scheme Information for BMS Communication 12 INDUSTRIAL CONTROL PROTOCOLS 15 CYBERSECURITY 15 XYLEM PRODUCT CYBERSECURITY 15 SECURITY RECOMMENDATIOND FOR END USER 16 CUSTOMER SUPPORT 20 ...

Page 3: ... follow the safety messages and regulations carefully before handling the product They are published to help prevent these hazards Personal accidents and health problems Damage to the product Product malfunction Definitions Safety message level Indication DANGER A hazardous situation which if not avoided will result in death or serious injury WARNING A hazardous situation which if not avoided coul...

Page 4: ...ened motor cables and frequency converter power Failure to ground the drive properly could result in death or serious injury EN EC61800 5 1 Power Drive System Product standard requires special care if the leakage current exceeds 3 5 mA Earth grounding must be reinforced in one of the following ways Earth ground wire of at least 8 AWG or 10 mm2 Two separate earth ground wires both complying with th...

Page 5: ...ecautions during work Observe these safety precautions when you work with the product or are in connection with the product Never work alone Always wear protective clothing and hand protection Stay clear of suspended loads Always lift the product by its lifting device Beware of the risk of a sudden start if the product is used with an automatic level control Beware of the starting jerk which can b...

Page 6: ...N Ensure adequate supports are utilized to handle the weight of the system piping and fluid Ensure the suction and discharge pipes are supported independently by use of pipe hangers near the pump Ensure there is adequate space around the unit to ensure proper cooling and allow for maintenance and service MOUNT THE UNIT Ensure the unit is properly lifted according to the pump Installation Operation...

Page 7: ...V NPN 0 V PNP 27 24 V 0 V D IN OUT 0 V PNP 24 V NPN D IN OUT 0 V 24 V 29 24 V NPN 0 V PNP 0 V PNP 24 V NPN 33 D IN 32 D IN ON 2 1 S202 ON 0 20 mA OFF 0 10 V 95 400 V AC 2 A P 5 00 R 82 R 81 37 D IN 130BA544 13 P RS485 68 N RS485 69 COM RS485 61 0V 5 V S801 RS485 RS485 2 1 ON S801 3 phase power input DC bus Switch mode power supply Motor Analog output Interface Relay1 Relay2 ON Terminated OFF Open ...

Page 8: ...nected to the IPC via wiring from the X20 CS 1030 on the PPS Pump Controller to the 68 and 69 terminals on the IPC as shown right and below The wiring is daisy chained if there are multiple pumps in the system This connection establishes communication between the HPPS Pump Controller and Drives using the Modbus RTU Protocol ...

Page 9: ...s wired to the PPS Pump Controller has the white wire from the PPS Pump Controller going into the 68 port and an other white wire going out of the 68 port to the next IPC The brown wires are going in and out of the 69 port The final IPC used in the parallel pumping system has white and brown wires going into 68 and 69 respectively No wires are going out of this drive because this is where the comm...

Page 10: ...TSC Drives When the IPC turns on it will be in the Start Up Genie by default Hit the Main Menu button to exit the Start Up Genie and manually go through the menus to set the following parameters Communication Settings Menu 8 30 Set to 2 Modbus RTU Menu 8 31 Set pump address 1 2 3 etc depending on the number of pumps in the system ...

Page 11: ...d Menu 8 33 Set to 2 No Parity 1 Stop Bit Verify the following parameters are correct and change per below if needed Menu 0 20 Set to 1610 Menu 0 21 Set to 1613 Frequency Hz Menu 0 22 Set to 1612 Motor Voltage Menu 0 23 Set to 1652 Feedback Pressure Menu 0 24 Set to 1850 Sensorless Readout ...

Page 12: ...elect Service then Log On Off to get to login screen shown left Select Technician and enter password 2 to complete login 3 2 1 BMS Communication Setup IP Setting is selected as default Select BMS Communication Protocol From the dropdown menu select the required BMS Communication Protocol The corresponding communication window will open for configuring the communication Tap the Save Settings button...

Page 13: ...er information relevant to pumps in the system Note This will set the curve data for the sensorless application and must be done before anything else in the Pump Setup Select Pump Setup tab enter number of pumps and standby pumps in system Select Motor Setup tab enter motor data Check the box next to Same pump motor size if motors on all pumps are identical ...

Page 14: ...maximum single pump flow Set Point will be calculated based on duty pressure and flow and the varying demand of the system Set Pump Alternation Select Service then System Setup and choose the Exercise Alternation option Enter the desired alternation schedule information Enable Pumps Tap Technologic PPS on the top of the screen to return to main display Tap each pump and select Start to enable Tap ...

Page 15: ...used such as locks card readers and or guards etc Xylem s PPS Pump Controller supports the following physical access ports o RJ45 connector for removable keypad as well as MODBUS RTU communications o RJ45 for MODBUS TCP communications o Terminal block for MODBUS RTU and other Digital IOs Xylem suggests access to above physical ports need to be restricted Cybersecurity Xylem values system security ...

Page 16: ...elated to cybersecurity ATT CK for ICS M0917 NIST SP 800 53 Rev5 AT 2 ISA IEC 62443 2 4 SP 01 Ensure patch management is done regu larly and updated appropriately This safeguard prevents attacks related us ing components with known vulnerabilities Sometime vulnerabilities are discovered and we work with our partners to deploy updates to security and resilience This safeguard mitigates exploitation...

Page 17: ...PAGE 17 Technologic PPS Parallel Pump Controller Bell Gossett NOTES ...

Page 18: ...PAGE 18 Technologic PPS Parallel Pump Controller Bell Gossett NOTES ...

Page 19: ...PAGE 19 Technologic PPS Parallel Pump Controller Bell Gossett NOTES ...

Page 20: ...ossett Xylem and Bell Gossett are registered trademarks of Xylem Inc or one of its subsidiaries All other trademarks or registered trademarks are property of their respective owners 2023 Xylem Inc P2004681 REV 2 January 2023 CUSTOMER SUPPORT Hotline 866 325 4210 Quotes Price and Availability AE_Support_Presales xylem com Technical Support AE_Support_Postsales xylem com ...

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