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1-800-348-5004

  

Preparing to Charge

WARNING: Use this charger only on flooded lead-acid batteries. Other batteries may be damaged or may 
overheat, leak, or catch fire.  

WARNING: A SPARK NEAR BATTERY MAY CAUSE BATTERY EXPLOSION.  TO REDUCE RISK OF A SPARK 
NEAR BATTERY FOLLOW THESE INSTRUCTIONS EXACTLY.

 

TO PREVENT SERIOUS INJURY: 
Wear ANSI-approved splash-resistant safety goggles and heavy-duty rubber work gloves 
whenever connecting, disconnecting, or working near battery.   
Battery acid can cause permanent blindness.

 

Charger Location

Charging Battery Installed in Vehicle

 

TO PREVENT SERIOUS INJURY: 
Wear ANSI-approved splash-resistant safety goggles and heavy-duty rubber work gloves 
whenever connecting, disconnecting, or working near battery.   
Battery acid can cause permanent blindness.

1. If necessary to remove battery from vehicle to charge, always remove grounded terminal from battery first. Make 

    sure all accessories in the vehicle are off, so as not to cause an arc.

2. Make sure area around battery is well ventilated while battery is being charged.

3. Clean battery terminals. Be careful to keep corrosion from coming in contact with eyes.

4. Add distilled water in each cell until battery acid reaches level specified by battery manufacturer. Do not overfill. 

    For a battery without removable cell caps, such as valve regulated lead acid batteries, carefully follow manufacturer’s 

    recharging instructions.

5. Study all battery manufacturer’s specific precautions while charging and recommended rates of charge.

SHORTED BATTERIES - 

will read on Charge Meter as a high end peg at beginning of charging process. If after 

5-10 minutes, needle does not move off high end, the battery probably has a short circuit. Unplug charger and 

discontinue use. Have battery checked by a qualified technician.

COLD BATTERIES -

 begin charging at a low rate, increase as battery reaches a normal temperature, then rate will 

decrease normally. 

DO NOT CHARGE A FROZEN BATTERY.

BATTERIES WITH HYDROMETER EYE:

 Do not depend on hydrometer eye to determine battery charge level.

1. Position AC and DC cables to reduce risk of damage by hood, door, or moving engine part.

2. Stay clear of fan blades, belts, pulleys, and other parts that can cause injury to persons.

3. Check polarity of battery posts. POSITIVE (POS, P, +) battery post usually has larger diameter than NEGATIVE 

    (NEG, N,–) post.

4. Determine which post of battery is grounded (connected) to the chassis. If negative post is grounded to chassis 

    (as in most vehicles), see 5. If positive post is grounded to the chassis, see 6.

1. Locate charger as far away from battery as DC cables permit.
2. Never place charger directly above battery being charged; gases from battery will corrode and damage charger.
3. Never allow battery acid to drip on charger when reading electrolyte specific gravity or filling battery.
4. Do not operate charger in a closed-in area or restrict ventilation in any way.
5. Do not set a battery on top of charger.

5. For negative-grounded vehicle, connect POSITIVE (RED) clip from battery charger to POSITIVE (POS, P, +) 

    ungrounded post of battery. Connect NEGATIVE (BLACK) clip to vehicle chassis or engine block away from battery. 

    Do not connect clip to carburetor, fuel lines, or sheet-metal body parts. Connect to a heavy gauge metal part of the 

    frame or engine block.

NOTICE:  If the Reverse Connection indicator lights, the cables are connected improperly. Immediately 
disconnect the cables and connect them properly to prevent damage to the battery.

Summary of Contents for 07215

Page 1: ...emble maintain install or operate this product Observe all safety information to protect yourself and others Failure to observe the instructions may result in property damage and or personal injury Please keep instructions for future reference For warranty purchases please keep your dated proof of purchase File or attach to the manual for safe keeping For Customer Service Call 1 800 348 5004 or e ...

Page 2: ...ating of charger 6 Do not operate this charger with a damaged cord or plug Replace the cord or plug immediately 7 Do not operate charger if it has received a sharp blow been dropped or otherwise when service or repair is required Incorrect reassembly may result in a ri 9 To reduce risk of electric shock unplug charger from outlet before attempting any maintenance or cleaning Recommended minimum AW...

Page 3: ...gs on these products and on engine 11 Personal Precautions a Someone should be within range of your voice or close enough to come to your aid when you work near a lead acid battery b Have plenty of fresh water and soap nearby in case battery acid contacts skin clothing or eyes c Wear complete eye protection and clothing protection Avoid touching eyes while working near battery d If battery acid co...

Page 4: ...disconnect the charging clamps Immediately ventilate the room by opening windows and doors Do not switch on an electrical fan When the air has cleared of gas unplug the unit from the electrical outlet b Charge the battery in a well ventilated area c To prevent sparking due to electrostatic discharge never wear clothes made of synthetic materials when charging the battery ignite the gasses caused b...

Page 5: ...CHARGED BATTERY Initial charge current to the battery is at the maximum FIGURE C BATTERY ALMOST FULLY CHARGED Charge current to the battery is reduced Figure D FULLY CHARGED BATTERY Charge current to the battery is minimal and the green LED is on Charging Floating WARNING TO PREVENT SERIOUS INJURY DO NOT PLUG IN CHARGER UNTIL DIRECTED TO DO SO Sometimes conditions such as a cold battery a sulfated...

Page 6: ...er 5 10 minutes needle does not move off high end the battery probably has a short circuit Unplug charger and discontinue use Have battery checked by a qualified technician COLD BATTERIES begin charging at a low rate increase as battery reaches a normal temperature then rate will decrease normally DO NOT CHARGE A FROZEN BATTERY BATTERIES WITH HYDROMETER EYE Do not depend on hydrometer eye to deter...

Page 7: ...ARNING TO PREVENT EXPLOSION DO NOT USE WITH GEL BATTERIES 1 Check polarity of battery posts POSITIVE POS P battery post usually has a larger diameter than NEGATIVE NEG N post 2 Attach at least a 24 inch long 6 gauge AWG insulated battery cable to NEGATIVE NEG N battery post 3 Connect POSITIVE RED charger clip to POSITIVE POS P post of battery 4 Position yourself and free end of cable as far away f...

Page 8: ...damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Maintenance Instructions Troubleshooting Problem Possible Causes Likely Solutions Charger will not start 1 Cord not connected 2 No power at outlet 3 Clamps are not securely connected to battery terminals 1 Check that cord is plugged in 2 Check power at outlet If outlet is unpowered turn off charge...

Page 9: ...alterations or a lack of maintenance FOT shall in no event be liable for death injuries to persons or property or for incidental special or consequential damages arising from the use of our products To receive service under warranty the original manufacturer part must be returned for examination by an authorized service center Shipping and handling charges may apply If a defect is found FOT will e...

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