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       g. Remove personal metal items such as rings, bracelets, necklaces, and 

           watches when working near a lead-acid battery. A lead-acid battery can  

           produce a short-circuit current high enough to weld a ring or the like to metal, 

           causing a severe burn.

       h. Use this charger for charging LEAD-ACID batteries only. It is not intended to

           supply power to a low voltage electrical system other than in an automotive

           application. Do not use battery charger for charging dry-cell batteries that are

           commonly used with home appliances. These batteries may burst and cause

           injury to persons and damage to property.

        I. Never charge a frozen battery.

10. WARNING - RISK OF EXPLOSIVE GASES.

      a.  WORKING IN THE VICINITY OF A LEAD-ACID BATTERY IS DANGEROUS. 

           BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY 

           OPERATION. FOR THIS REASON, IT IS OF UTMOST IMPORTANCE THAT 

           EACH TIME YOU USE THE CHARGER, YOU FOLLOW THE INSTRUCTIONS.

      b. To reduce the risk of the battery explosion, follow these instructions and those 

          published by battery manufacturer and manufacturer of any equipment you 

          intend to use in vicinity of battery. Review cautionary markings on these  

          products and on engine.

11. Personal Precautions 
       a. Someone should be within range of your voice, or close enough to come to 

           your aid, when you work near a lead-acid battery.

       b. Have plenty of fresh water and soap nearby in case battery acid contacts           

           skin, clothing, or eyes.

       c. Wear complete eye protection and clothing protection. Avoid touching eyes 

           while working near battery.

       d. If battery acid contacts skin or clothing, wash immediately with soap and 

           least 10 minutes and get medical attention immediately.

attery or engine.

       f.  Be extra cautious to reduce risk of dropping a metal tool onto battery. It might 

           spark or short-circuit battery or other electrical part that may cause explosion.

12.

 

DC CONNECTION PRECAUTIONS

      a. Connect and disconnect DC output clips only after removing AC cord from  

          electric outlet. Never allow clips to touch each other.

      b. Attach clips to battery and chassis as indicated in this manual.

13.            Always wear safety impact eye goggles and heavy-duty rubber work 

                 gloves when using the Battery Charger. Use personal safety devices to 

                 reduce the risk for injury.

14. Avoid unintentional starting. Make sure you are prepared to begin work before 

      turning on the Battery Charger.

15. Always unplug the Battery Charger from its electrical outlet before connecting 

      its cables to a battery, or performing any inspection, maintenance, or cleaning 

      procedures.

Summary of Contents for 07215

Page 1: ...emble maintain install or operate this product Observe all safety information to protect yourself and others Failure to observe the instructions may result in property damage and or personal injury Please keep instructions for future reference For warranty purchases please keep your dated proof of purchase File or attach to the manual for safe keeping For Customer Service Call 1 800 348 5004 or e ...

Page 2: ...ating of charger 6 Do not operate this charger with a damaged cord or plug Replace the cord or plug immediately 7 Do not operate charger if it has received a sharp blow been dropped or otherwise when service or repair is required Incorrect reassembly may result in a ri 9 To reduce risk of electric shock unplug charger from outlet before attempting any maintenance or cleaning Recommended minimum AW...

Page 3: ...gs on these products and on engine 11 Personal Precautions a Someone should be within range of your voice or close enough to come to your aid when you work near a lead acid battery b Have plenty of fresh water and soap nearby in case battery acid contacts skin clothing or eyes c Wear complete eye protection and clothing protection Avoid touching eyes while working near battery d If battery acid co...

Page 4: ...disconnect the charging clamps Immediately ventilate the room by opening windows and doors Do not switch on an electrical fan When the air has cleared of gas unplug the unit from the electrical outlet b Charge the battery in a well ventilated area c To prevent sparking due to electrostatic discharge never wear clothes made of synthetic materials when charging the battery ignite the gasses caused b...

Page 5: ...CHARGED BATTERY Initial charge current to the battery is at the maximum FIGURE C BATTERY ALMOST FULLY CHARGED Charge current to the battery is reduced Figure D FULLY CHARGED BATTERY Charge current to the battery is minimal and the green LED is on Charging Floating WARNING TO PREVENT SERIOUS INJURY DO NOT PLUG IN CHARGER UNTIL DIRECTED TO DO SO Sometimes conditions such as a cold battery a sulfated...

Page 6: ...er 5 10 minutes needle does not move off high end the battery probably has a short circuit Unplug charger and discontinue use Have battery checked by a qualified technician COLD BATTERIES begin charging at a low rate increase as battery reaches a normal temperature then rate will decrease normally DO NOT CHARGE A FROZEN BATTERY BATTERIES WITH HYDROMETER EYE Do not depend on hydrometer eye to deter...

Page 7: ...ARNING TO PREVENT EXPLOSION DO NOT USE WITH GEL BATTERIES 1 Check polarity of battery posts POSITIVE POS P battery post usually has a larger diameter than NEGATIVE NEG N post 2 Attach at least a 24 inch long 6 gauge AWG insulated battery cable to NEGATIVE NEG N battery post 3 Connect POSITIVE RED charger clip to POSITIVE POS P post of battery 4 Position yourself and free end of cable as far away f...

Page 8: ...damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Maintenance Instructions Troubleshooting Problem Possible Causes Likely Solutions Charger will not start 1 Cord not connected 2 No power at outlet 3 Clamps are not securely connected to battery terminals 1 Check that cord is plugged in 2 Check power at outlet If outlet is unpowered turn off charge...

Page 9: ...alterations or a lack of maintenance FOT shall in no event be liable for death injuries to persons or property or for incidental special or consequential damages arising from the use of our products To receive service under warranty the original manufacturer part must be returned for examination by an authorized service center Shipping and handling charges may apply If a defect is found FOT will e...

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