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Spanbilt Fasttrak WorkShop 2010, Assembly Instructions Manual

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Spanbilt Fasttrak WorkShop 2010 Assembly Instructions Manual Download Page 9

PORTAL FRAME ASSEMBLY

PAGE 9

3

4

LEG

LEG

ROOF BEAM

ROOF BEAM

ROOF BEAM

ROOF BEAM

All four Roof Beams 

are required to be 

boxed as shown

Screw the boxed legs together using the Tek Screws (portal) 

Screw the boxed roof beams together using the Tek Screws (portal)

Screws should be through the center of the beam

First screw should be minimum 200mm 

away from the outer edge.

LEG

LEG

Screws should be through the center of the beam

Bracing  “X”

Use bracing channel “X” to temporarily hold it in place. 
Join the bracing channels to the length of 2710mm.

Bracing  “X”

Summary of Contents for Fasttrak WorkShop 2010

Page 1: ...NG VARIOUS PIECES TO AVOID A MISHAP FOR SAFETY SAKE PLEASE USE A PAIR OF WORK GLOVES EYE PROTECTION PROTECTIVE CLOTHING WHEN ASSEMBLING OR PERFORMING ANY MAINTENANCE ON THE BUILDING DO NOT ASSEMBLE IN WINDY CONDITIONS 1ST READ INSTRUCTIONS FIRST 3 PERSON ASSEMBLY BEFORE COMMENCING SHED ASSEMBLY CHECK ALL PARTS IF THERE IS A DISCREPANCY PLEASE CALL YARDSAVER SEE REAR OF INSTRUCTION BOOK ASSEMBLYINS...

Page 2: ...CASE DRILLING HOLES IS NOT NECESSARY HOWEVER SOME PILOT HOLES NEED TO BE DRILLED WITH THE INCLUDED 2 5MM DRILL BIT WHERE INDICATED Do not back fill against the shed as this will result in corrosion Allow drainage from the site HANDY HINTS FOR CONSTRUCTION Electric Drill Cordless Drill Screwdrivers 8mm Masonry Drill Bit Sturdy Ladder two if possible Gloves Rubber Mallet Protective Eyewear Measuring...

Page 3: ... 8 Quantity total A2 A1 A3 B3 A5 A4 A6 B4 B5 B6 A8 A7 B7 B8 Description Door Frame Top Bottom Length Quantity 2 1008mm PRODUCT ID H Length Quantity 6 1742mm PRODUCT ID I Description Door Frame Side Description Door Boxing Length Quantity 6 1706mm PRODUCT ID J 2 Description Door Bracing Length Quantity 1040mm PRODUCT ID k 4 Description Door Seal Length Quantity 1 1706mm PRODUCT ID L PAGE 3 Descript...

Page 4: ... P 2 Description Bottom Door Spacer Length Quantity 1367mm PRODUCT ID R 1 Description Top Bottom Front Rear Channel Length spliced Quantity 4 Sets 2921mm PRODUCT ID m 1460 1461 2 Description Bottom Door Spacer Length Quantity 1021mm PRODUCT ID r 1 Description Top Door Spacer Length Quantity 1 1367mm PRODUCT ID S Description Ridge Cap Length Quantity 9 708mm PRODUCT ID U Description Ridge Beam Leng...

Page 5: ...cription Ridge Beam Bracket Quantity 2 Masonry Anchor Quantity 12 PAGE 5 Description Door Plate Quantity 2 Description Plastic Washer and Screw Cap Sheet Quantity 3 Description Plastic Corner Cap Quantity 4 Description Corner Bracket Quantity 8 Description Plastic Ridge End Cap Quantity 2 Description Quantity 12 55mm Bracket Phillips Head Bit Quantity 1 Description Self Tapping Screws Silver Quant...

Page 6: ...Quantity 4 PRODUCT ID B 2 Description Top Gusset Length Quantity 1820mm PRODUCT ID C 2 Description Corner Gusset Length Quantity 2 810mm PRODUCT ID D 1728mm 1346mm PORTAL FRAME PARTS LIST Description 70x100 Plate Quantity 4 Description Gable Gusset Strap Quantity 2 Description Nut Runner Quantity 1 Description Self Drilling Tek Screw Quantity 126 Portal Description Bracing channel Length spliced Q...

Page 7: ...per level of the slab 130mm 150m m 75m m 150mm 75mm Recommended edge thickening SHED CODE OUTER SLAB SIZE width x depth Slab Details Your garden shed must be erected on a solid level and square foundation We strongly recommend you pour a concrete slab 75mm thick reinforced with SL62 mesh minimum using dimensions from the table below Masonry anchors are supplied ANCHORS M8 x 40mm 125 If you plannin...

Page 8: ...t ground as shown All four Portal Legs are required to be boxed as shown to make 2 legs Roof beam sits on top of leg PORTAL FRAME ASSEMBLY PAGE 8 All four Portal Legs are required to be boxed as shown to make 2 legs 54 m m 725 1 Make sure to cut 20mm off if you have a rebated slab L 1708 ...

Page 9: ...he Tek Screws portal Screw the boxed roof beams together using the Tek Screws portal Screws should be through the center of the beam First screw should be minimum 200mm away from the outer edge LEG LEG Screws should be through the center of the beam Bracing X Use bracing channel X to temporarily hold it in place Join the bracing channels to the length of 2710mm Bracing X ...

Page 10: ...G LEG LEG ROOF BEAM ROOF BEAM ROOF BEAM ROOF BEAM TOP GUSSET TOP GUSSET TOP GUSSET ROOF BEAM ROOF BEAM LEG LEG Attach the Roof Beams to the Legs using the 100x70 Plate Assemble lay beams out as shown and fix first side of portal Bracing X ...

Page 11: ...PORTAL FRAME ASSEMBLY PAGE 11 7 ROOF BEAM CNR GUSSET CNR GUSSET LEG LEG ROOF BEAM CNR GUSSET CNR GUSSET LEG LEG ROOF BEAM Bracing X ...

Page 12: ...T CNR GUSSET CNR GUSSET CNR GUSSET CNR GUSSET TOP GUSSET LEG LEG ROOF BEAM Flip portal and repeat steps 5 7 Join both sides of the Corner Gussets using the Portal Tek Screws then remove the top bracing X CNR GUSSET CNR GUSSET ROOF BEAM Bracing X Bracing X ...

Page 13: ...EXT PAGE 2x2 panel door 2835mm 3180mm Stand up the portal frame and position as per the dimension given here SEE DETAILS ON THE NEXT PAGE Make sure the distance 3180 from the 2x2 Panel Door side edge of the slab Portal frame sit 75mm inside the width of the slab over the edge the edge It is possible to inter change the position of this door left or right 3 Panel Door 75mm ...

Page 14: ...lace the 55mm Bracket as shown then fix it to the portal leg Make sure it is square and flat to the slab Now Pre drill the Dia 8mm hole to a depth of 50mm Insert and tighten the masonry anchor on all 4 brackets 75mm Now can remove the bracing channel X ...

Page 15: ...the wall panels Ensure the holes in the channels are inline with holes in the rib of the sheeting Make sure the small flange on the channel positioned outside face of the sheeting Outside Ensure that the small lip of the channel is to the outside of the shed Wall Sheet Channel Large Rib Small Rib D Wall Corner Panel Out side of shed In side of Shed Notched ends are orientated to the inside of the ...

Page 16: ... together Join m 1461 m 1460 2921mm 130mm Overlap 130mm and join all the channel and sheeting together Join M 3137 m 2791 5930mm Overlap 16mm so that the holes align properly Make sure to screw the channels through sheeting from outside m m m m m 3267 130 3137mm 130mm Overlap 130mm Overlap 2921 130 2791mm 5930 15 5915mm 15mm Overlap ...

Page 17: ...is flush with the edge of the sheets It is possible to interchange the orientation of the doors Make sure the Outside Ensure that the small lip of the channel is to the outside of the shed Wall Sheet Channel Large Rib Small Rib Large Lip overlaps Small Lip when fastening sheet to sheet C C C D M M Large Rib M M C C C C C m M1 D Large Rib Large Rib D Wall Corner Panel D Wall Corner Panel 130 130 15...

Page 18: ...op door spacer and the bottom door spacer to the front wall panel as shown Some pilot holes may need to be drilled with the included 2 5mm drill bit 4 FRONT WALL PANEL 2x2 PANEL DOOR 3 4 R Q S S S Q M M R R Q Q M M S Q M ...

Page 19: ... door spacer and the bottom door spacer to the front wall panel as shown Some pilot holes may need to be drilled with the included 2 5mm drill bit 4 FRONT WALL PANEL 3 PANEL DOOR 3 4 R1 Q S1 S1 S Q M M R1 R1 Q Q M M S1 Q M ...

Page 20: ...PAGE 20 FRONT WALL PANEL ...

Page 21: ...nel Large Rib Small Rib If you are having trouble screwing the channel to the sheets chock behind the hole PAGE 21 A1 A6 A5 A4 A3 A2 A7 A8 O P B1 B6 B5 B4 B3 B2 B7 B8 Left Gable Panel Labels A B Right Gable Panel Labels N N Overlap bottom channel by 130mm Fit the top and bottom channel to the wall panels Ensure the channel is flush with the edge of the sheets Do not screw the ends of the channel t...

Page 22: ...ts to the top of the gables using six 6 screws as shown below PAGE 22 Secure brackets with six 6 screws as shown on both gable walls Pre Drill holes from inside the gable wall then fix from outside with 4 screws Inside of the shed Outside of the shed ...

Page 23: ...n the whole 4 sets of ridge beam to get a total length of 5865mm T T T T The pre punched roof holes must be to the top of the assmebled ridge beam PAGE 14 5 8 6 5 mm RIDGE BEAM ASSEMBLY T T T T The pre punched roof holes must be to the top of the assmebled ridge beam PAGE 23 5 8 6 5 mm A ssemble the ridge beam on the ground as shown below Better to assemble one side in full length of 5865mm then d...

Page 24: ... to position the panel inside facing towards the portal frame and center of the portal leg should be on the center of the Use help of minimum of 3 person to lift and hold the panels Take care not to assemble in windy condition DO NOT ASSEMBLE IN WINDY CONDITIONS T his is a picture of workshop 2010 assembly procedure is same for workshop1510 rib where 7th panel from 2x2 door joint to 6th panel from...

Page 25: ... wall panel using bracket as shown over the page 18mm 18mm Now Screw the strip to the Rear wall channel as shown then fix it to the portal Make sure to fix the portal to the center of the 9th from 2x2 door side and 10th panel ribs join Bend one end of the strip by 80 as shown o ...

Page 26: ...ws through bracket channel and sheeting where ever possible as shown here Now Lift the other side wall panel and screw to the rear wall panel using the bracket Details shown top of this page It is required to remove one gable side screws later when you fix the roof angle trim and fix again with trim Screw the wall panels together at the base and top as shown 1 2 Make sure the panels are perfect sq...

Page 27: ...panel to position and join it using the corner brackets as shown previously Also make sure to fix wall panel with portal using the bend Gusset strip as shown on rear wall fixing Screw 4 corners at the mid pint of the shed using the pre drilled holes ...

Page 28: ...ortal as shown Make sure the pre drilled holes for the roof panel are on top M T T ASSEMBLE AND FIT RIDGE BEAM PAGE 28 2 Fit the ridge beam to the two brackets using three 3 screws on either side of the bracket Roofing Holes x4 ...

Page 29: ...er the small rib If you are installing a skylight please refer to the instructions at the end of this booklet Screw the bottom of the sheet to the front top frame using one 1 screws FIT ROOF AND TRIMS Fix the first two 2 sheets of the rear side then place the first ridge cap do not screw at this stage 2 L a r g e R i b PAGE 29 ...

Page 30: ...gutter trim on the edge of the roof sheeting as shown Use the corner plastic cap to fix the corner and screw the corner through all the trim and sheeting Now remove the screws from the top gable channel including one from the edge of the corner bracket then place the Roof angle trim as shown Now screw it back through the previous hole Use combination of W and W1 per side gable ...

Page 31: ...OOF AND TRIMS PAGE 31 V V V V V V V V1 V V V V V V V V V V V V1 V V V V V V V W V V V W1 V V V W V V V W1 Position the channel as shown here and fix it to the sheeting Use pre drilled holes to screw through ...

Page 32: ... frame is to the top Fix door frames with a screw in each corner Ensure that the big hole sits over the small h I h F F h I I h 1 Both of the door sheets come with one rib partially slit Break them off and discard them Small Lip Large Lip Screw the sheets in the centre F F F h f h d h F X2 ...

Page 33: ... screws through the small channel lips into the large sheeting ribs Door boxing must be fitted to the door frames and a door seal fitted on the second door The seal fits in between the frame and boxing as shown to the right Fix each of the door boxing in place using six 6 screws 1 2 J h I I h J J h I I h J h I J L L J I Place large lip of J over the small lip of I as shown Fix door seal on door nu...

Page 34: ... be fitted to the doors to ensure sturdiness k k k k 4 Drill pilot holes for door bracing centre joint and fix with self tapping screw Drill pilot hole for top and bottom bracing joint and fix with self tapping screw k k k I h I 5 Use the 2 5mm drill bit to drill pilot holes through the door bracing into the door sheeting DO NOT FASTEN BRACING YET ...

Page 35: ...t with self tapping screws 73m m 73m m 1 73m m 73m m 2 7 Hinges are fitted to the pre punched holes on the door frames Fit using two self tapping screws J H I J I 6 Drill a 2 5mm pilot hole through the door plate and into the sheeting and channel at the mid point and secure with self tapping screws Fix the padbolt onto door 1 in the same manner ...

Page 36: ...elow shows a flat roof shed The assembly process is the same for all sheds 1 3 Drill pilot holes into the inside of the front wall bottom channel to accommodate the padbolt keeper and then fix with self tapping screws Drill pilot holes into the inside of the door frame of the second door next to the door seal and then fix with self tapping screws Drill pilot holes to accommodate the padbolt keeper...

Page 37: ... the frame is to the top Fix door frames with a screw in each corner Ensure that the big hole sits over the small H I H 1 F G F H I Two of the door sheets come with one rib partially slit Break them off and discard them Screw the sheets in the centre I H F G F F G F Small Lip Large Lip ...

Page 38: ... both ends of the boxing Fix both door boxing in place using six 6 screws H I I H J J H I J H J I Fix the frame H to the sheeting with screws through the small channel lips into the large sheeting ribs Door boxing must be fitted to the door frame Place large lip of J over the small lip of I as shown ...

Page 39: ... to be fitted to the door to ensure sturdiness K K 4 Drill pilot holes for door bracing centre joint and fix with self tapping screw Drill pilot hole for top and bottom bracing joint and fix with self tapping screw K K K I H I Use the 2 5mm drill bit to drill pilot holes through the door bracing into the door sheeting DO NOT FASTEN BRACING YET ...

Page 40: ...door bracing from the front with self tapping screws 7 Hinges are fitted to the pre punched holes on the door frames Fit using two self tapping screws J H I J I 6 Fix the padbolt in the same manner Drill a 2 5mm pilot hole through the door plate and into the sheeting and channel at the mid point and secure with self tapping screws ...

Page 41: ...e hinges to the pre drilled holes in the door jambs then fit the padbolt keeper Drill pilot holes to accommodate the padbolt keeper and then fix with self tapping screws NOTE The diagram below shows a flat roof shed The assembly process is the same for all sheds 1 2 ...

Page 42: ...BOLT DOWN Bolt the shed down through the four corner brackets as shown Ensure the shed is square PAGE 42 50mm 1 2 M8 x 40 ...

Page 43: ... anchor to 50mm depth and then using a 8mm drill bit Drill the holes through the sheeting with 6mm drill bit the to attach bracket to the shed M8 x 40 2 Tighten the anchor then use the two M4 7 bolts provided to fix the bracket to the shed Fix the brackets to the panels using the supplied nuts and bolts ...

Page 44: ...NOTES PAGE 44 ...

Page 45: ...screws at the top and bottom of the sheet The inset shows a closeup of the overlap Pilot holes will need to be drilled 1 The skylight must be fitted on top of the two adjacent sheets Fit the steel roof sheets first then fit the skylight as shown below PAGE 45 ...

Page 46: ...y is subject to the following qualifications and limitations 1 Warranty does not apply to surface deterioration of the panels caused specifically by a Swarf tiny particles of steel debris left from cutting grinding or drilling operations that have not been dutifully removed during the assembly construction process b As a result of contact with damp soil chemicals fertilisers or other corrosive sub...

Page 47: ...e attach here a photocopy of proof of purchase Retain the original for your records You must submit your warranty registration certificate within 60 days of the purchase date of your FASTTRAK garden shed Post your certificate and supporting documentation to Australia New Zealand Spanbilt Spanbilt PO Box 1581 Browns Plains PO Box 11 013 Queensland 4118 Sockburn Christchurch 8443 ...

Page 48: ... Enquiries 07 3827 8000 Fax 1800 222 166 Building Advice Line 1800 032 077 www spanbilt com au 112 Waterloo Road PO Box 11 013 Sockburn Christchurch TELEPHONE 03 349 3480 Fax 0800 772 6245 www spanbilt co nz Another Quality Product From ...

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