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INSTRUCTION BOOK

Spiral mixer  

mod.

VELA 90-130/1-160/1

  

 

Version:  ENGLISH - Arc. 43
Code:     3529.0084.01
Revision: n° 0 dated 19/07/2004

Costruzioni Meccaniche SOTTORIVA S.p.A.
Via Vittorio Veneto, 63 - 36035 MARANO VICENTINO (VI)  ITALIA
Tel. (+39) 0445.595.111  -  Fax (+39) 0445.595.155
Internet: http//www.sottoriva.com - E-mail: [email protected]

Summary of Contents for VELA 90-130/1

Page 1: ...ENGLISH Arc 43 Code 3529 0084 01 Revision n 0 dated 19 07 2004 Costruzioni Meccaniche SOTTORIVA S p A Via Vittorio Veneto 63 36035 MARANO VICENTINO VI ITALIA Tel 39 0445 595 111 Fax 39 0445 595 155 I...

Page 2: ...kplace ready 13 3 3 Hoisting and transportation 14 3 4 Assembly and installation 15 3 4 1 Installation precautions 15 3 4 2 Instructions for the electrician 15 3 5 Start up 15 3 6 Operation 18 4 Maint...

Page 3: ...1R Vela 160 1R 2 Bowl Speeds 37 4 6 4 Spare parts list ref Fig 10 on page 38 39 4 7 Electrical diagram section 40 4 7 1 Power circuit diagrams 40 4 7 1 1 Version with 230 V 50 Hz 40 4 7 1 2 Version wi...

Page 4: ...nses for the personnel sent to effect the repairs or replacements being charged to the customer The travelling time and hours worked by the personnel are also charged to the customer the hourly rate w...

Page 5: ...4 MC 0704 Arc 43 I As a necessary condition for entitlement to warranty cover the warranty certificate see facsimile below must be sent off duly completed within 15 days of the delivery date Moreover...

Page 6: ...machine z DO NOT REMOVE the guards and safety devices on the machine unless actually necessary for work purposes and without adopting the measures designed to reduce the risk to the minimum possible...

Page 7: ...LA 90 130 1 160 1 Code 3529 0084 01 6 Technical Assistance Service Tel 39 0445 595 111 PT 0704 PP 0704 MC 0704 Arc 43 I Photo 1 Fig 1 1 2 3 4 5 6 8 7 9 2 0 4 6 8 10 12 14 16 20 18 2 0 4 6 8 10 12 14 1...

Page 8: ...1 containing ingredients to be kneaded 3 a kneading tool to mix and knead the ingredients creating the shape of a lengthened spiral 4 An electrical control board ref 6 Photo 1 The control panel ref 4...

Page 9: ...hine plate and in Photo 2 where it is fitted on the machine with rivets or screws it is aluminium with puched and silk screen printed indelible lettering C M SOTTORIVA S p A Via Vittorio Veneto 63 360...

Page 10: ...power ratings and other data in table 2 for a water flour ratio of 55 100 for flour with W 200 and P L 0 3 Fig 3 Table 1 Table 2 A C B D E MACHINE A B C D E VELA 90 1174 1296 738 819 530 VELA 130 1 12...

Page 11: ...Rev 0 dated 19 07 2004 VELA 90 130 1 160 1 Code 3529 0084 01 10 Technical Assistance Service Tel 39 0445 595 111 PT 0704 PP 0704 MC 0704 Arc 43 II Footnote This page has been left blank intentionally...

Page 12: ...n a machine 3 2 Getting the workplace ready If used for production including cooking of bakery products the workplace must meet the following requirements z it must have spaces wide enough to allow th...

Page 13: ...of the m achine head and the hoiting cable in order not to dam age the paint finish or structure lift the m achine gradually without any abrupt pulls Raising and lowering the machine must be a gradual...

Page 14: ...of the standards of good practice The machine must be connected to the bakery s electrical plant in full compliance with currents norms and regulations on the basis of the machine specifications give...

Page 15: ...mer ref 7 Fig 1 on page 8 press the start button for the 1st speed ref 1 Fig 1 From the front of the machine as shown in Photo 2 on page 10 the spiral tool must rotate clockwise If this is not the cas...

Page 16: ...ols or wearing parts dif ferent to the manufacturer s recommendations may endanger the safety of the machine operator or other persons close to the machine In all such cases the manufacturer shall not...

Page 17: ...ent prevention guard ref 3 Photo 1 if raised since in the raised position the machine will not start 4 Set timers ref 7 and 8 Fig 1 to required kneading times for slow and quick blending 5 Press the p...

Page 18: ...vating any of the safety devices or pressing the emergency stop ref 6 Fig 1 or by means of the accident prevention guard ref 3 Photo 1 on page 8 moving parts come to a stand still very quickly To prev...

Page 19: ...Rev 0 dated 19 07 2004 VELA 90 130 1 160 1 Code 3529 0084 01 18 Technical Assistance Service Tel 39 0445 595 111 PT 0704 PP 0704 MC 0704 Arc 43 III Footnote This page has been left blank intentionally...

Page 20: ...ied in this manual only by personnel employed by the manufacturer The manufacturer s telephone number is given at the foot of each page of this manual the fax number and internet address are given on...

Page 21: ...mm for every 100 mm length of T E g T 1300 mm f 1300 100x1 5 19 5 mm The resulting force must be between x1 N and x2 N If F is less than x1 N tighten the belt further if F is more than x2 N the belt...

Page 22: ...Transmission belts pulley Transmission motor belts Transmission belts pulley x1 10 7 11 11 x2 13 10 13 13 Footnote The above method is the technically the most suitable but belt ten sion may also be...

Page 23: ...ergency shut down pushbutton in on z Reset by rotating the pushbutton clockwise z The accident prevention guard isup z Lower the guard When rotating the tank oscillates eccessively z Too much play bet...

Page 24: ...VELA 90 130 1 160 1 Code 3529 0084 01 Rev 0 dated 19 07 2004 Arc 43 IV PT 0704 PP 0704 MC 0704 Technical Assistance Service Tel 39 0445 595 111 23 Fig 5 1 2 3 4...

Page 25: ...Rev 0 dated 19 07 2004 VELA 90 130 1 160 1 Code 3529 0084 01 24 Technical Assistance Service Tel 39 0445 595 111 PT 0704 PP 0704 MC 0704 Arc 43 IV Fig 6 8 9 5 6 4 3 1 2 7...

Page 26: ...place where they will not get lost Loosen the screws securing the plate ref 5 Fig 6 on page 26 Rotate the nut ref 7 Fig 6 until the belt can be removed and replaced Rotate but in the reverse order re...

Page 27: ...the electrical wires from the motor term i nal board Slowly lower to the ground remove the support ref 4 Fig 5 separate the pulley from the motor by loosening the side screws Fit the pulley directly o...

Page 28: ...par 4 5 2 loosen the screws ref 5 Fig 6 securing the motor to the support ref 9 Fig 6 supporting the motor carefully to prevent any damage lower it slowly to the ground Rem ove the motor through the a...

Page 29: ...dated 19 07 2004 VELA 90 130 1 160 1 Code 3529 0084 01 28 Technical Assistance Service Tel 39 0445 595 111 PT 0704 PP 0704 MC 0704 Arc 43 IV Fig 7 22 18 21 20 19 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3...

Page 30: ...597 30050597 30050599 30050599 8 7 Cover support plate 30250218 30250218 30250218 30250219 30250219 9 7 Pin spacer 30610002 30610002 30610002 30610002 30610002 10 7 Wheel 31820086 31820086 31820086 31...

Page 31: ...Rev 0 dated 19 07 2004 VELA 90 130 1 160 1 Code 3529 0084 01 30 Technical Assistance Service Tel 39 0445 595 111 PT 0704 PP 0704 MC 0704 Arc 43 IV Fig 8 1 9 8 7 6 5 4 3 2...

Page 32: ...6 24065016 24065017 24065017 2 8 Bowl rotating pin 30010526 30010526 30010526 30020570 30020570 3 8 Spacer 30610593 30610593 30610593 30610593 30610593 4 8 Micro push cam 31700016 31700016 31700016 31...

Page 33: ...0 dated 19 07 2004 VELA 90 130 1 160 1 Code 3529 0084 01 32 Technical Assistance Service Tel 39 0445 595 111 PT 0704 PP 0704 MC 0704 Arc 43 IV Fig 9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20...

Page 34: ...Spacer 30610811 30610811 30610811 30620404 30620404 10 9 Spacer 30610823 30610823 30610823 24024242 24024242 11 9 Spacer 12 9 Washer 30610814 30610814 30610814 30610814 30610814 13 9 Spiral motor pull...

Page 35: ...10 Belt Poly V 24055228 24055201 7 10 Belt Poly V 24055225 24055228 19 10 Pulley Poly V 31200023 31200023 20 10 Pulley Poly V 31250025 31250025 21 10 Pulley Poly V 31250025 31250025 22 10 Pulley Poly...

Page 36: ...10 Belt Poly V 24055257 24055257 7 10 Belt Poly V 24055231 24055205 19 10 Pulley Poly V 31210164 31210164 20 10 Pulley Poly V 31200033 31200036 21 10 Pulley Poly V 31260032 31260032 22 10 Pulley Poly...

Page 37: ...19 07 2004 VELA 90 130 1 160 1 Code 3529 0084 01 36 Technical Assistance Service Tel 39 0445 595 111 PT 0704 PP 0704 MC 0704 Arc 43 IV Fig 10 1 2 3 4 6 7 8 10 9 11 12 14 16 19 20 21 22 17 5 13 15 18...

Page 38: ...09 30230209 10 10 Backstand plate 30230229 30230229 30230229 30230328 30230328 11 10 Washer 30610117 30610117 30610117 30610126 30610126 12 10 Washer 30610126 30610126 30610126 30620047 30620047 13 10...

Page 39: ...3 IV 4 7 tElectrical diagram section Complete lectrical diagrams and documentation are provided with the machine inside the control panel 4 7 1 Power circuit diagrams 4 7 1 1 Version with 230 V 50 Hz...

Page 40: ...conds and try again N B If there is a thermal relay wait until the device resets automatically the time varies from 10 sec to 1 min Changing a fuse proceeding as follows switch the m ain switch ref 8...

Page 41: ...grooves spaces between com ponents and from awkward corners rem ove dirt with a suction device This should be done daily even for parts which are not normally accessible by first removing the protecti...

Page 42: ...m mechanical parts and residual risks In compliance with European Community Directive no 98 37 CEE other risks are listed below with an analysis of the risk and measures which can be taken to reduce t...

Page 43: ...rs All electrical equipment including the control and signalling devices is designed and manufactured in compliance with the safety standards and technical specifications of EN 60204 1 Standards The c...

Page 44: ...VELA 90 130 1 160 1 Code 3529 0084 01 Rev 0 dated 19 07 2004 Arc 43 V PT 0704 PP 0704 MC 0704 Technical Assistance Service Tel 39 0445 595 111 43 Photo 3 C A F D E B...

Page 45: ...igns must be replaced as soon as they start to deteriorate New signs must be ordered immediately from the supplier or manufacturer A Danger of hands getting caught up and or dragged into the machine Y...

Page 46: ...ng the processing of foodstuffs compliance status is valid over time only if the machine is cleaned with extreme care at least once a day and maintained and inspected regularly immediately replacing a...

Page 47: ...nt to the dump for the controlled disposal 2 Transmission oil it must be delivered to the used oil disposal consortium 3 The plastic parts must be disposed and or recycled as they are 4 The remaining...

Page 48: ...1 43 Hazard zone 2 43 Description 9 Descriptive manual 9 Electrical dangers 44 Electrical diagram section 40 Final notes 48 Flour risk of air borne particles 47 Food hygiene 43 requirements 47 Genera...

Page 49: ...n page 24 for bowl motion 27 the transmission belts ref 1 Fig 5 on page 23 from the motor to the tool 27 Residual risks Hazard zone 1 43 Hazard zone 2 44 Risk of air borne flour 47 6 Safety 43 warning...

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