Sony FLEXICART BFC-1 Installation Manual Download Page 92 | Manualshive

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6-2

BFC-1

6-2.

SIGNAL INPUTS AND OUTPUTS

CPU-107 Board

(1) REMOTE-1 (RS-422A)

(2) REMOTE-2 (RS-232C)

Controller Block

5

9

– OUTSIDE VIEW –

6

1

Pin No.

1

2

3

4

5

6

7

8

9

Signal

GND

TX (

_

)

RX (

+

)

GND

NC

GND

TX (

+

)

RX (

_

)

GND

Signal level

RS-422A conformity

RS-422A conformity

RS-422A conformity

RS-422A conformity

Description

TXAOUT (

_

)

RXBIN (

+

)

TXBOUT (

+

)

RXAIN (

_

)

13

25

14

– OUTSIDE VIEW –

1

Pin No.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

Signal

FG

RD

TD

CTS

RTS

DTR

SG

SG

SG

SG

SG

SG

SG

SG

SG

SG

SG

SG

SG

DSR

NC

NC

NC

NC

NC

Signal level

RS-232C

RS-232C

RS-232C

RS-232C

RS-232C

RS-232C

Description

Frame Ground

Receive Data

Transmit Data

Clear To Send

Request To Send

Data Terminal Ready

Signal Ground

Signal Ground

Signal Ground

Signal Ground

Signal Ground

Signal Ground

Signal Ground

Signal Ground

Signal Ground

Signal Ground

Signal Ground

Signal Ground

Signal Ground

Data Set Ready

(1) REMOTE-1

CPU-107 BOARD

(2) REMOTE-2

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91
92
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94
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Summary of Contents for FLEXICART BFC-1

Page 1: ...UNIT BKFC 8D BKFC 10B BKFC 10S BKFC 21DV FLEXICART VTR MOUNT KIT BKFC 52 BKFC 53 BKFC 54 FLEXICART SERIAL INTERFACE BOARD BKFC 100 FLEXICART DV HAND KIT BKFC 210 INSTALLATION MANUAL 2nd Edition Revised 1 Serial No 10412 and Higher BFC 1 for USA Canada Serial No 20522 and Higher BFC 1 for Europe ...

Page 2: ...ngsarbeiten dürfen nur von Personen ausgeführt werden die eine spezielle Befähigung dazu besitzen AVERTISSEMENT Ce manual est destiné uniquement aux personnes compétentes en charge de l entretien Afin de réduire les risques de décharge électrique d incendie ou de blessure n effectuer que les réparations indiquées dans le mode d emploi à moins d être qualifié pour en effectuer d autres Pour toute r...

Page 3: ... 8 SWITCH ON IF 373 BOARD SETTING 4 8 4 9 SHIPPING PLATE REMOVAL 4 9 4 10 VTR BIN UNIT INSTALLATION FOR D 2 VTRs 4 10 4 10 1 Select BIN Unit and Rack Mount Kit 4 10 4 10 2 Installing the Rack Mount Kit and VTR 4 11 4 10 3 Installing the Bin Unit 4 21 4 11 VTR BIN UNIT INSTALLATION FOR BETACAM HDCAM MPEG IMX and S VHS VTRs 4 24 4 11 1 Select BIN Unit and Rack Mount Kit 4 24 4 11 2 Installing the Ra...

Page 4: ......

Page 5: ... are following manuals for the Flexicart Refer to them as necessary Operation manual of the Flexicart supplied with the BFC 1 Introduces the Flexicart and explains how to operate and the message informations output to its display panel Maintenance manual of the Flexicart supplied with the BFC 1 Explains how to maintain the Flexicart User s Guides supplied with the BZC 100 BZC 200 series flexible c...

Page 6: ......

Page 7: ... 1 BFC 1 BELT RETAINER SUPPLIED ACCESSORY Note After unpacking remove four belt retainers which hold supplied accessory from the console If the belt retainers are left to install VTRs cannot be mounted in the cart machine Supplied Accessories Extension Board EX 362 Operation Manual Installation Manual Maintenance Manual Number Sheet Nylon Rivet AC Power Cord Plug Holder Blank Panel 1U B 5x10 Screw...

Page 8: ...CAM HDCAM MPEG IMX BKFC 10S for S VHS BKFC 21DV for DVCAM Supplied Accessories 1 Guide Pin x2 2 BIN Shutter Plate x1 3 Screw B 5x10 x4 4 Screw PWH 3x6 x2 F R O N T R O N T F R O N T F R O N T 1 2 3 4 BKFC 8D 10B 10S BKFC 21DV has some differences in package ...

Page 9: ...er 4 x4 BKFC 53 for BETACAM HDCAM MPEG IMX and S VHS Prepare BKFC 53 having a product code ending with 1 or higher when installing the BETACAM UVW series VTRs Prepare BKFC 53 having a product code ending with 2 or higher when installing the Digital BETACAM VTRs BETACAM SX VTRs HDCAM VTRs Prepare BKFC 53 having a product code ending with 3 or higher when installing the MPEG IMX VTRs Supplied Access...

Page 10: ...L1 Assy x1 Guide Plate R x1 Guide Plate L x1 Plate Nut F x4 VTR Shutter Plate x1 Guide Pin x2 Screw PWH 3x6 x2 Screw B 5x10 x4 Screw B 4x8 x8 Screw B 4x12 x4 Contents 1 Finger DV 1 pc 2 Push rod DV 1 pc 3 Shutter DV 2 pcs 4 BCR retainer 1 pc Shaft cap 2 pcs Screw PWH 3x6 3 pcs 2 4 BKFC 100 Optional for RS 422A serial interface 2 5 BKFC 210 Hand conversion kit for DVCAM BKFC 100 3 2pcs 1 2 4 ...

Page 11: ...091 for EK and former have some parts whose shapes and dimensions differ 3 1 1 External Dimension 1090 600 80 1980 527 2 497 4 R 5 3 5 509 2 for fixed overhead support 2 M12 940 350 480 490 600 1035 1090 150 55 for fixed base installation 4 16 hole Unit mm SECTION 3 INSTALLATION CONDITIONS ...

Page 12: ...ect to change without notice 3 2 INSTALLATION CONDITION 3 2 1 Operating Condition Operating temperature 5 C to 35 C Storage temperature _40 C to 60 C Humidity 25 to 80 3 2 2 Notes on Installing Place Install the console on a flat and firm place Do not install the unit in the following locations Places at the exhaust of air conditioner Places exposed directly to sun light or powerful light Dusty pl...

Page 13: ... minimum door dimensions should be 2000 mm in height and 700 mm in width If eye bolts are installed on the top panel the minimum door height should be 2050 mm Ceiling Height Sufficient dimension to fix with eye bolts should be maintained more than 700mm more than 2000mm ...

Page 14: ...de Approx 0 5 m When the VTR is installed based on a rear drawer system Front side Approx 1 0 m Rear side Approx 1 5 m Reference Determine whether to use the front or rear drawer system in con sideration of the maintenance of head cleaning after the flexible cart operation is initiated For more details of the installation re fer to Section 4 EYE BOLT 50 1500 Rear side 1000 Front side Rear drawer s...

Page 15: ...Caster of Console Tighten shipping plates and shipping screws to fix the elevator See section 4 9 SHIPPING PLATE REMOVAL Turn the floor levelers not to touch them to the floor 3 4 2 Move with Fork Lift Tighten shipping plates and shipping screws to fix the elevator Set the console on the vehicle using a lifting fork at the specified position which is not to touch the casters and floor levelers Mov...

Page 16: ......

Page 17: ...set SE 198 board for BETACAM HDCAM MPEG IMX and S VHS SE 200 board for D2 SE 481 board for DVCAM Flat blade screwdriver Tightening the guide pins Tweezers for BKFC 210 To hook the tension spring to the hand block 2 3 1 1 2 Table 4 2 1 VTR Rack Mount Kit BIN Unit Hand KIt Prepare BKFC 53 having a product code ending with 1 or higher when installing the BETACAM UVW series VTRs Prepare BKFC 53 having...

Page 18: ... with hexagonal wrench to opposite side 3 mm and either slide the lock cover 2 Raise the lock plate with finger 3 Hold the door lock window and pull the front door in the di rection of the arrow 2 to open the door Remove the front door 1 Pull out the door hinge at the top right of the front door 2 Remove the door while supporting it LOCK COVER SCREW LOCK PLATE 1 DOOR LOCK WINDOW 2 DOOR HINGE FRONT...

Page 19: ...PREPARATION 4 4 CONSOLE FIXING 4 5 VOLTAGE SELECTOR CHECK 4 6 CIRCUIT BRAKER CHECK 4 7 SWITCH ON CPU 107 BOARD SETTING 4 8 SWITCH ON IF 373 BOARD SETTING 4 9 SHIPPING PLATE REMOVAL 4 10 VTR BIN UNIT INSTALLATION 4 13 CABLE CONNECTION 4 14 CASSETTE LOADING AND REMOVAL END 4 11 VTR BIN UNIT INSTALLATION 4 12 VTR BIN UNIT INSTALLATION etc BETACAM S VHS DVCAM D 2 ...

Page 20: ...until they contact the floor Turn the floor levelers half another after they touch the floor to fix the console to opposite side of wrench 30 mm 2 Fixing from the ceiling Two eye bolt holes are at the top plate Mount eye bolts at the holes to fix the console and ceiling pole or wall with chain or rope screw diameter of eye bolt M12 Note Be sure to don t put up by the eye bolt FLOOR LEVELER EYE BOL...

Page 21: ...e AC inlet Five sub circuit breakers CB1 to CB5 are on the VS 49 board Check the main circuit breaker is ON lever is lifted and all sub circuit breakers are IN state white or green button is pressed Note The installation location of the VS 49 board differs according to the serial number segments below REAR PANEL SCREWS B 4x16 POWER BLOCK CN16 CN15 CN1 CN14 CN13 CN12 CN8 CN7 CN3 120V CN2 100V 120V ...

Page 22: ...her 3 S5 5 Barcode reader use switch ON Barcode reader not use OFF Barcode reader use 4 S5 4 Not used This switceh should be set to OFF 5 S5 6 DF mode switch OFF DF mode NTSC model only ON Non DF mode DF mode Drop Frame mode 6 S5 7 8 Select video mode together Standard setting before shipment Baud rate S5 2 S5 3 OFF ON 38400 bps 19200 bps 9600 bps OFF 4800 bps ON OFF OFF ON ON Video mode S5 7 S5 8...

Page 23: ... machines are controlled by external controller each cart machine needs this address severally See Flexicart VCC Interface Specifications in detail This switch should be set to Cart 1 usu ally Standard setting before shipment 1 Cart 1 Unit Address 2 Setting 0 1 2 3 4 5 6 7 8 9 F Not used Cart1 Cart2 Cart3 Cart4 Cart5 Cart6 Cart7 Cart8 ...

Page 24: ...S3 7 Sets cueup OFF Cueup for DVR Standard Cueup ON Cueup for BVW with FF REW control 3 S3 8 Not used Standard setting before shipment All OFF The BKFC 100 IF 373 board option is necessary when over three VTRs are installed Slot 6 BKFC 100x1 VTR3 and 4 Slot 7 BKFC 100x1 VTR5 and 6 ON 1 2 3 4 5 6 7 8 S3 IF 373 BOARD A SIDE ...

Page 25: ...and screws to secure the ele vator block when moving the cart machine or dur ing maintenance 2 It is possible to fasten the Y shipping screw which is removed in the hole of the elevator bracket as sembly as shown 3 If operate the cart machine with Y shipping screw access problem must be occured SCREW A COUNTER WEIGHT SHIPPING PLATE ELEVATOR BLOCK Y SHIPPING SCREW X Z SHIPPING SCREW Fasten Y shippi...

Page 26: ... The method of the VTR BIN Unit installation for DVCAM VTRs is described in Section 4 12 4 10 1 Select BIN Unit and Rack Mount Kit Prepare the VTR BIN unit and rack mount kit for installation VTR D 2 Rack Mount Kit BKFC 52 BIN Unit BKFC 8D Note Prepare BKFC 52 having a product code ending with 1 or higher when installing the DVR 18 28 series VTRs Table 4 10 1 ...

Page 27: ... you want to pull out the VTR from the rear Each installation method is described in this case REAR DRAWING Remove the feet of the VTR to be installed in advance The flowchart below shows the installation procedure of a rack mount kit on one side The installation of a rack mount kit on the other side is also the same as the procedure below The fol lowing flowchart is explained based on a front dra...

Page 28: ...every 1U The height of guide pin and attachment holes for bracket upper are always equal to this mark Rack mount kit can be attached even if it is shifted 1 2U but shutter plate can not be attached HOLES FOR BRACKET ATTACHMENT DVR 10 20 SERIES BETACAM SERIES GUIDE PIN DRAWING SIDE GUIDE PIN DRAWING SIDE 8U 1 5U 1U FL LOWEST HOLE HOLES FOR BRACKET LOWER GUIDE PIN DRAWING SIDE HOLES FOR BRACKET ATTA...

Page 29: ... screws each on right and left Adjust so that the screw hole at the top of the guide plate is the same in height as the guide pin installed in step 1 Adjust the plate to the 1U marked frame Note For both front and rear drawer types guide plate R must be installed on the right toward the front of a cart machine Be sure to remove the two installed guide plates after the front drawer type VTR is moun...

Page 30: ...re for the VTR installation position 5 Slide the rail installation plate as far as it will go and con firm the following The pin of the rail installation plate is put in the hole of the guide plate The guide pin is put in the hole of the rail installation plate OUTER RAIL ASSEMBLY SCREWS FOR OUTER RAIL ATTACHMENT B 4x8 SCREWS FOR OUTER RAIL ATTACHMENT B 4x8 FRAME BFC 1 PLATE NUT F GUIDE PIN OVER V...

Page 31: ...ws four on the right and left each of the outer rail fixed tentatively in step 4 8 Loosen the fixing screws and pull out the rail installation plate assembly from the outer member FIXING SCREW FRAME FRAME RAIL INSTALLATION PLATE FIXING SCREW FIXING SCREWS OF OUTER RAIL DRIVER INNER RAIL RAIL BRACKET ASSY OUTER MEMBER STOPPER INNER RAIL OUTER RAIL FIXING SCREW RACK BKFC 52 ...

Page 32: ...Remove two screws from the rail installation plate removed in step 8 of procedure 1 then remove the inner rail 2 Remove the screws shown in the figure of the VTR s side panel OUTER RAIL ASSY SCREWS OUTER MEMBER RAIL BRACKET ASSY INNER RAIL SCREW B 4x6 SCREW B 4x6 HOLES FOR RACK MOUNT SCREWS DVR 10 20 SCREWS HOLES FOR RACK MOUNT DVR 18 28 ...

Page 33: ...WASHER 4 VTR RAIL BRACKET ASSY SCREWS B 4x8 NOTE1 A BKFC 52 having a product code ending with 0 can be connected only to the DVR 10 20 series SCREWS B 4x6 SCREWS B 4x8 INNER RAIL WASHER 4 1 VTR DRAWING DIRECTION ATTACHMENT HOLE ATTACHMENT HOLE ATTACHMENT HOLES BKFC 52 DVR 10 20 SERIES DVR 18 28 1 BKFC 52 DVR 10 20 SERIES DVR 18 28 1 Note The installation method varies depending on the di rection i...

Page 34: ...erformed smoothly Moreover confirm that the guide pin of the rack and the pin of the rail installation plate are smoothly put in the round hole of the rail installation plate and the round hole of the guide plate respectively when the VTR is pushed in as far as it will go If not take out the VTR from the rack once and adjust the installation position of the outer member OUTER MEMBER INNER RAIL STO...

Page 35: ...the VTR can not be fixed to the proper position Be sure to remove the guide plates Never remove the guide plates when the VTRs installed by rear drawer system 9 Push the VTR in the rack tighten the fixing screw shown in the figure and fix the VTR GUIDE PLATE R SCREWS B 5x10 SCREWS B 5x10 GUIDE PLATE L FRAME FIXING SCREW ...

Page 36: ...so that the screw hole at the top of the shutter plate is the same in height as the guide pin of the VTR Moreover install the shutter plate to the height at which is approximate ly 20 mm under the top of the panel of the VTR EDGE SHUTTER PLATE GOLD SCREWS PWH 3x6 EDGE SHUTTER PLATE GOLD approx 20 mm VTR ...

Page 37: ...tion where the bin unit is easily installed 2 Install the bin guide pins in two frames 3 Insert the reference holes of the bin unit into the reference pins and fix them to the cart machine with four screws ELEVATOR BIN GUIDE PINS BIN GUIDE PIN BIN 4U 1U MARK SCREWS B 5x10 GUIDE HOLES ...

Page 38: ...ary switch in the order of 0 1 2 and 3 from the top 6 Install the bin shutter plate black in the cart machine Install it with two screws so that the corner of the shutter plate is the same in height as the center of the bin guide pin HARNESS BIN UNIT CN1 Release the harness clampers on the rear side 1 5 0 4 2 3 1 5 0 4 2 3 1 5 0 4 2 3 R C L Rotary switch BIN GUIDE PIN UPPER EDGE BIN SHUTTER PLATE ...

Page 39: ...to the cart machine and attach the LCR panel 8 Rivet the number sheet supplied with the BFC 1 to each side of the BIN unit with two nylon rivets 9 BIN lamp and BIN sensor is checked at preoperation check 10 BIN unit removal is performed in the reverse order of procedure R C L Overturn BIN TOP assembly BIN TOP ASSEMBLY The same BIN LCR PANEL 13 14 15 16 13 14 15 16 NYLON RIVETS NYLON RIVETS NUMBER ...

Page 40: ... the VTR BIN unit and rack mount kit for installation VTR Rack Mount Kit BIN Unit Notes Prepare BKFC 53 having a product code ending with 1 or higher when installing the BETACAM UVW series VTRs Prepare BKFC 53 having a product code ending with 2 or higher when installing the Digital BETACAM DVW series VTRs BETACAM SX VTRs and HDCAM VTRs Prepare BKFC 53 having a product code ending with 3 or higher...

Page 41: ...ant to pull out the VTR from the rear Each installation method is described in this case REAR DRAWING Remove the feet of the VTR to be installed in advance The figures in this section describe the installation procedure of a rack mount kit on one side The installation of a rack mount kit on the other side is also the same as the procedure below The following figures are explained based on a front ...

Page 42: ... at upperside of the uppermost VTR BLANK PANEL S VHS VTR HOLES FOR BRACKET ATTACHMENT S VHS VTR S VHS VTR S VHS VTR BLANK PANEL Make 1U interval at underside of the lowermost VTR FL GUIDE PIN DRAWING SIDE 5U 2 5U 1U FL BLANK PANEL Make 1U interval at underside of the lowermost VTR BLANK PANEL Make 1U interval at upperside of the every VTR UVW VTR UVW VTR There are marks on this line every 1U The h...

Page 43: ...it can be attached even if it is shifted 1 2U but shutter plate can not be attached HOLES FOR BRACKET ATTACHMENT GUIDE PIN DRAWING SIDE GUIDE PIN DRAWING SIDE When MPEG IMX VTRs 4U are installed GUIDE PIN BLANK PANEL Make 1U interval at underside of the lowermost VTR HOLES FOR BRACKET ATTACHMENT 4U 2 5U 1U There are marks on this line every 1U The height of guide pin and attachment holes for brack...

Page 44: ...screws each on right and left Adjust so that the screw hole at the top of the guide plate is the same in height as the guide pin installed in step 1 Adjust the plate to the 1U marked frame Note For both front and rear drawer types guide plate R must be installed on the right toward the front of a cart machine Be sure to remove the two installed guide plates after the front drawer type VTR is mount...

Page 45: ...res for the VTR installation position 5 Slide the rail installation plate as far as it will go and con firm the following The pin of the rail installation plate is put in the hole of the guide plate The guide pin is put in the hole of the rail installation plate OUTER RAIL ASSEMBLY SCREWS FOR OUTER RAIL ATTACHMENT B 4x8 SCREWS FOR OUTER RAIL ATTACHMENT B 4x8 FRAME BFC 1 PLATE NUT F GUIDE PIN OVER ...

Page 46: ...s four on the right and left each of the outer rail fixed tentatively in step 4 8 Loosen the fixing screws and pull out the rail installation plate assembly from the outer member FIXING SCREW FRAME FRAME RAIL INSTALLATION PLATE FIXING SCREW FIXING SCREWS OF OUTER RAIL DRIVER OUTER RAIL INNER RAIL STOPPER RAIL BRACKET ASSY OUTER MEMBER FIXING SCREW RACK INNER RAIL BKFC 53 ...

Page 47: ...he two screws shown in the figure 2 VTR installation 1 Remove the screws shown in the figure of the VTR s side panel OUTER RAIL ASSY OUTER MEMBER Note SCREWS Both of the left and right outer rail assy are installed the rake to the underside SCREWS S VHS SERIES SCREWS BETACAM SERIES ...

Page 48: ...DIRECTION BKFC 53 S VHS SERIES ATTACHMENT HOLE VTR DRAWING DIRECTION FRONT DRAWING REAR DRAWING VTR DRAWING DIRECTION ATTACHMENT HOLE UPPER ATTACHMENT HOLE NOTES A machine having a product code ending with 0 cannot be installed on the BETACAM UVW series A machine having a product code ending with 0 or 1 cannot be installed on the digital BETACAM DVW series BETACAM SX VTRs and HDCAM VTRs A machine ...

Page 49: ...erformed smoothly Moreover confirm that the guide pin of the rack and the pin of the rail installation plate are smoothly put in the round hole of the rail installation plate and the round hole of the guide plate respectively when the VTR is pushed in as far as it will go If not take out the VTR from the rack once and adjust the installation position of the outer member VTR BKFC 53 OUTER MEMBER IN...

Page 50: ...the VTR can not be fixed to the proper position Be sure to remove the guide plates Never remove the guide plates when the VTRs installed by rear drawer system 7 Push the VTR in the rack tighten the fixing screw shown in the figure and fix the VTR GUIDE PLATE R SCREWS B 5x10 SCREWS B 5x10 GUIDE PLATE L FRAME FIXING SCREW ...

Page 51: ...ust so that the screw hole at the top of the shutter plate is the same in height as the guide pin of the VTR Moreover install the shutter plate to the height at which is by approximately 20 mm under the top panel of VTR EDGE SHUTTER PLATE GOLD SCREWS PWH 3x6 EDGE SHUTTER PLATE GOLD approx 20 mm VTR ...

Page 52: ...sition where the bin unit is easily installed 2 Install the bin guide pins in two frames 3 Insert the guide holes of the bin unit into the bin guide pins and fix them to the cart machine with four screws ELEVATOR BIN GUIDE PINS BIN GUIDE PIN BIN 4U 1U MARK SCREWS B 5x10 GUIDE HOLES ...

Page 53: ...otary switch in the order of 0 1 2 and 3 from the top 6 Install the bin shutter plate black in the cart machine Install it with two screws so that the corner of the shutter plate is the same in height as the center of the bin guide pin HARNESS BIN UNIT CN1 Release the harness clampers on the rear side 1 5 0 4 2 3 1 5 0 4 2 3 1 5 0 4 2 3 R C L Rotary switch BIN GUIDE PIN UPPER EDGE BIN SHUTTER PLAT...

Page 54: ...to the cart machine and attach the LCR panel 8 Rivet the number sheet supplied with the BFC 1 to each side of the BIN unit with two nylon rivets 9 BIN lamp and BIN sensor is checked at preoperation check 10 BIN unit removal is performed in the reverse order of procedure R C L Overturn BIN TOP assembly BIN TOP ASSEMBLY The same BIN LCR PANEL 13 14 15 16 13 14 15 16 NYLON RIVETS NYLON RIVETS NUMBER ...

Page 55: ...out the VTR from the rear Each installation method is described in this case REAR DRAWING Remove the legs of the VTR to be installed in advance The flowchart below shows the installation procedure of a rack mount kit on one side The installation of a rack mount kit on the other side is also the same as the procedure below The fol lowing flowchart is explained based on a front drawer type Flowchart...

Page 56: ... PIN GUIDE PIN HOLE FOR BRACKET ATTACHMENT 1U DVCAM VTR DVCAM VTR HOLE FOR BRACKET ATTACHMENT VTR installation position Install the rack mount rail and reference pins according to the procedure while referring to the figure below ...

Page 57: ...screws each on right and left Adjust so that the screw hole at the top of the guide plate is the same in height as the guide pin installed in step 1 Adjust the plate to the 1U marked frame Note For both front and rear drawer types guide plate R must be installed on the right toward the front of a cart machine Be sure to remove the two installed guide plates after the front drawer type VTR is mount...

Page 58: ...re for the VTR installation position 5 Slide the rail installation plate as far as it will go and con firm the following The pin of the rail installation plate is put in the hole of the guide plate The guide pin is put in the hole of the rail installation plate OUTER RAIL ASSEMBLY SCREWS FOR OUTER RAIL ATTACHMENT B 4x8 SCREWS FOR OUTER RAIL ATTACHMENT B 4x8 FRAME BFC 1 PLATE NUT F GUIDE PIN OVER V...

Page 59: ...s four on the right and left each of the outer rail fixed tentatively in step 4 8 Loosen the fixing screws and pull out the rail installation plate assembly from the outer member FIXING SCREW FRAME FRAME RAIL INSTALLATION PLATE FIXING SCREW FIXING SCREWS OF OUTER RAIL DRIVER OUTER RAIL INNER RAIL STOPPER RAIL BRACKET ASSY OUTER MEMBER FIXING SCREW RACK INNER RAIL BKFC 54 ...

Page 60: ...d tighten the two screws shown in the figure 2 VTR installation 1 Remove the screws shown in the figure of the VTR s side panel OUTER RAIL ASSY OUTER MEMBER Note SCREWS Both of the left and right outer rail assembly are installed the rake to the overside DVCAM SCREW SCREW ...

Page 61: ... mounted is pulled out Therefore install it referring to the figure DVCAM BKFC 54 DVCAM SERIES ATTACHMENT HOLE ATTACHMENT HOLE BKFC 54 DVCAM SERIES ATTACHMENT HOLE ATTACHMENT HOLE VTR DRAWING DIRECTION BKFC 54 VTR DRAWING DIRECTION FRONT DRAWING REAR DRAWING SCREWS B 4x12 NOTE A machine having a product code ending with 0 cannot be installed on the DSR 1600 1800 series ...

Page 62: ... be performed smoothly Moreover confirm that the guide pin of the rack and the pin of the rail installation plate are smoothly put in the round hole of the rail installation plate and the round hole of the guide plate respectively when the VTR is pushed in as far as it will go If not take out the VTR from the rack once and adjust the installation position of the outer member VTR BKFC 54 GUIDE PINS...

Page 63: ...the VTR can not be fixed to the proper position Be sure to remove the guide plates Never remove the guide plates when the VTRs installed by rear drawer system 7 Push the VTR in the rack tighten the fixing screw shown in the figure and fix the VTR GUIDE PLATE R SCREWS B 5x10 SCREWS B 5x10 GUIDE PLATE L FRAME FIXING SCREW ...

Page 64: ...ine Adjust so that the screw hole at the top of the shutter plate is the same in height as the guide pin of the VTR Moreover install the shutter plate to the height at which the screw is located in the center of the slot VTR SLOT SCREW EDGE SHUTTER PLATE GOLD SCREWS PWH 3x6 SHUTTER PLATE GOLD ...

Page 65: ... position where the bin unit is easily installed 2 Install the bin guide pins in two frames 3 Insert the guide holes of the bin unit into the guide pins and fix them to the main unit with four screws ELEVATOR BIN GUIDE PINS BIN GUIDE PIN BIN 4U 1U MARK SCREWS B 5x10 GUIDE HOLES ...

Page 66: ...e top 5 Set the rotary switch in the order of 0 1 2 and 3 from the top 6 Install the bin shutter plate black in the cart machine Install it with two screws so that the corner of the shutter plate is the same in height as the center of the bin guide pin CN1 HARNESS BIN UNIT Release the harness clampers on the rear side 1 5 0 4 2 3 1 5 0 4 2 3 1 5 0 4 2 3 R C L Rotary switch BIN GUIDE PIN UPPER EDGE...

Page 67: ...e left of the bin with two nylon rivets sup plied for BFC 1 8 During operation check of the main unit confirm that the bin lamp lights and that the bin sensor operates properly 9 Remove the bin unit in the reverse order of installation 8 14 1 9 10 11 12 13 NYLON RIVETS NUMBER SHEETS DV ...

Page 68: ...sses from connectors CN1 and CN2 on the hand board Note Pull out the harness from connector CN8 when a barcode reader optional is in stalled 3 Remove one screw then remove the hand assembly from the elevator 2 Finger replacement 1 Remove the three screws then remove the finger up per 2 Install the finger DV of BKFC 210 in the hand assem bly with three screws HAND ASSEMBLY SCREW PWH 4x8 SCREW PWH 4...

Page 69: ...the same in a replacement method Replace the right and left shutters with shutters DV 1 Remove the shaft cap and pull out the shutter 2 Pass the shutter DV of BKFC 210 through the shaft in the direction shown in the figure Note Adjust so that the boss of the sheet metal is put in the opening of the shutter DV 3 Fix using a new shaft cap 4 Move the shutters DV on the right and left with fingers and...

Page 70: ...edure 6 through 8 DSR 1600 1800 2000 series See procedure 9 through 11 6 Hand assembly installation For DSR 60 80 series VTRs 1 Install the hand assembly in the elevator with one screw 2 Connect the harnesses disconnected in step 2 of proce dure 1 to the former connectors 7 Height confirmation of VTR shutter plate For DSR 60 80 series VTRs 1 Turn the gear shown in the figure so that the hand re ta...

Page 71: ...t so that the lower surface of the cas sette is the same in height as the half tone portion of the cassette insertion slot 5 With the height of the elevator put in step 2 confirm that the shifted height between the VTR shutter plate and elevator sensor is less than 0 5 mm If the height of the VTR shutter plate does not satisfy the specification loosen the two screws fixing the VTR shutter plate an...

Page 72: ...tape 4 In the condition of step 3 above adjust the height of the VTR shutter plate so that the top of the elevator sensor is aligned with the center of the V groove then tighten the fixing screw of the VTR shutter plate When in turn the case is an old type of VTR shutter plate without having V groove let the top edge of VTR shutter plate positioned to the point of 2 mm from top of the ele vator se...

Page 73: ...nd check if the distance is sure of 2 mm between the top of elevator sensor and upper edge of shutter plate adjusting Y direction of Z stage of elevator assembly After this move the Z stage toward VTR and then make sure that the clearance A is sure of 1 0 0 5 mm as shown in the figure 6 Items mentioned on the above 2 through 5 must be applied to all the VTRs installed 10 Hand assembly installation...

Page 74: ...as sette sensor boards are installed in the cart machine Move the position of these sensor boards because the DV cassette is small 1 Moving of cassette sensor board upper 1 Remove the four screws shown in the figure fixing the cassette sensor board upper 2 Shift the cassette sensor board upper left obliquely in the inner direction by approximately 30 mm L C R CASETTE SENSOR BOARD UPPER SCREW SCREW...

Page 75: ...the cassette sensor board lower left obliquely in the inner direction by approximately 30 mm 4 Align the position of the screw hole with the hole of the bracket of the cassette sensor board lower and install the cassette sensor board lower with two screws 5 Install the bottom plate with two screws Note Be careful not to interpose the harness SCREWS SCREWS BOTTOM PLATE DOOR TOP VIEW BOARD BRACKET S...

Page 76: ...his figure When these equipments are controlled directly without through the cart machine use connecter 1 and 3 of the IF 373 board In this case the cart machine watch the state of these equipments only connecter 1 use for control the equipments connected con necter 2 connecter 3 use for control the equipments connected con necter 4 example The case of IF 373 board of SLOT 5 Connecter 1 is used fo...

Page 77: ...LEXICART VTR BLOCK DSU V210 DSU A210 DVR 20 28 VTR1 REMOTE1 IN PALA I O REM OUT RS 232C DVR 20 28 VTR2 REMOTE1 IN PALA I O REM OUT RS 232C DVR 20 28 VTR3 REMOTE1 IN PALA I O REM OUT RS 232C DVR 20 28 VTR4 REMOTE1 IN PALA I O REM OUT RS 232C D9F D50F D9F D50F D9F D50F D9F D50F In case of DVCAM VTR4 REMOTE D9F ...

Page 78: ... DIGITAL V IN DIGITAL V OUT D25F 1 BNC 1 D25F DVR 20 REF IN DIGITAL V IN DIGITAL V OUT D25F 2 BNC 2 D25F DVR 20 REF IN DIGITAL V IN DIGITAL V OUT D25F 3 BNC 3 D25F DVR 20 REF IN DIGITAL V IN DIGITAL V OUT D25F 4 BNC 4 D25F CK 39 2 REF IN 4 T C IN 5 BNC LOGO B B INPUT ...

Page 79: ... VTR 3 VTR 4 IN 1 IN 2 IN 1 IN 3 IN 4 IN 5 IN 6 IN 7 IN 8 IN 9 IN10 VTR 1 VTR 2 VTR 3 VTR 4 LOGO B B C B REF V OUT 1 2 3 4 5 6 OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 OUT 7 OUT 8 OUT 9 OUT10 OUT11 MONITOR 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 12 A D A D A D A D D A D A D A D A 1 IN9 and IN10 are used when five or six VTRs are installed IN9 VTR5 IN10 VTR6 OUT9 VTR5 OUT10 VTR6 1 ...

Page 80: ...T 6 OUT 7 OUT 8 OUT 9 OUT10 OUT11 MONITOR 1 2 3 4 5 6 7 8 9 10 11 INPUT DVR 20 TC IN 3F 3 4 1 2 TC OUT 3 4 1 2 DIGITAL IN OUT DVR 20 TC IN 3 4 1 2 TC OUT 3 4 1 2 DIGITAL IN OUT DVR 20 TC IN 3 4 1 2 TC OUT 3 4 1 2 DIGITAL IN OUT DVR 20 TC IN 3 4 1 2 TC OUT 3 4 1 2 DIGITAL IN OUT 3M 3M 3F 3M In case of DVCAM CH 3 4 CH 1 2 AUDIO IN AES EBU AUDIO OUT AES EBU CH 3 4 CH 1 2 2 REF IN T C NEXT MONITOR MAN...

Page 81: ...4 65 BFC 1 CH A ON AIR DAD A210 3F 3F 3F 3F 3F CH B ON AIR NEXT MONITOR MANUAL MONITOR IN D A 1 2 OUT IN D A 1 2 OUT IN D A 1 2 OUT IN D A 1 2 OUT IN D A 1 2 OUT ...

Page 82: ...ese equipments are controlled directly without through the cart machine use connecter 1 and 3 of the IF 373 board In this case the cart machine watch the state of these equipments only connecter 1 use for control the equipments connected con necter 2 connecter 3 use for control the equipments connected con necter 4 example The case of IF 373 board of SLOT 5 Connecter 1 is used for direct control o...

Page 83: ...9F FLEXICART VTR BLOCK BVS V1212 BVS A1212 BVW 75 VTR1 REMOTE1 IN TBC REM VTR2 REMOTE1 IN VTR3 REMOTE1 IN VTR4 REMOTE1 IN D9F D15M D9F D9F D9F BVW 75 BVW 75 BVW 75 D15M D15M D15M TBC REM TBC REM TBC REM REM1 OUT REM1 OUT REM1 OUT REM1 OUT REM 1 REM 2 ...

Page 84: ... Analog System BVW 75 FLEXICART 1 BNC 2 BNC 3 BNC 4 BNC CK 39 2 REF IN 4 T C IN 5 BNC LOGO B B BVW 75 REF IN V IN V OUT BNC BNC INPUT REF IN V IN V OUT BNC BNC BVW 75 REF IN V IN V OUT BNC BNC BVW 75 REF IN V IN V OUT BNC BNC C B ...

Page 85: ...6 IN 7 IN 8 IN 9 IN10 VTR 1 VTR 2 VTR 3 VTR 4 LOGO REF V OUT 1 2 3 4 5 6 OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 OUT 7 OUT 8 OUT 9 OUT10 1 2 3 4 5 6 7 8 9 10 11 OUT12 MANUAL MONITOR MONITOR 1 2 3 4 5 6 7 8 9 10 11 12 7 8 NEXT MONITOR OUT11 RESERVED 12 B B C B IN11 IN12 1 RESERVED 1 IN9 and IN10 are used when five or six VTRs are installed IN9 VTR5 IN10 VTR6 OUT9 VTR5 OUT10 VTR6 1 ...

Page 86: ...N LOGO INPUT 1kHZ 3F BVW 75 TC OUT 3F 3F TC IN CH2 CH1 IN CH2 CH1 OUT 3F BVW 75 TC OUT 3F 3F TC IN CH2 CH1 IN CH2 CH1 OUT 3F BVW 75 TC OUT 3F 3F TC IN CH2 CH1 IN CH2 CH1 OUT 3F BVW 75 TC OUT 3F 3F TC IN CH2 CH1 IN CH2 CH1 OUT 2 REF IN 3F T C 3M 3M 3M 3M 3M 3M 3M 3M 3M 3M 3M 3M ...

Page 87: ... IN 7 IN 8 IN 9 IN10 VTR 1 VTR 2 VTR 3 VTR 4 LOGO OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 OUT 7 OUT 8 OUT 9 OUT10 1 2 3 4 5 6 7 8 9 10 11 OUT12 MANUAL MONITOR MONITOR 1 2 3 4 5 6 7 8 9 10 11 12 NEXT MONITOR OUT11 RESERVED 12 MUTE 1kHZ IN11 IN12 1 RESERVED 1 IN9 and IN10 are used when five or six VTRs are installed IN9 VTR5 IN10 VTR6 OUT9 VTR5 OUT10 VTR6 1 ...

Page 88: ... Cassettes can be loaded into any empty bins whose bin lamps are not lit 1 Press the DOOR OPEN key The elevator rises and stays in its uppermost position auto matically The cart machine releases its door lock 2 Open the door and load the cassettes A compartment of bins contains one L size cassette BETA CAM D 2 or tow S size cassettes side by side or three DV cassettes 3 Close the door Note The car...

Page 89: ... 1 See maintenance manual section 5 TEST MODE about a method of operation When a trouble is occurred during executing the test mode confirm the following It is able to look into the cause from the test mode that trouble occurred Cause of the trouble is installation Cause of the trouble is a fault of the equipments After finding cause of the trouble take necessary steps according to the correspondi...

Page 90: ......

Page 91: ...ale D SUB 9P Female D SUB 50P Female SONY Part No 1 566 356 11 1 566 358 11 Optional Accessory Note Optional Accessory Note TERMINATION 3 1 2 3 1 2 3 4 1 2 3 4 1 2 3 4 1 2 1 2 4 3 REF VIDEO PARA PORT TIME CODE IF 401 1 2 CPU 118 3 CPU 107 4 IF373 5 IF373 6 IF373 7 IF373 8 9 10 11 CK39 12 BKFC 100 BKFC 100 SLOT No BOARD Option Option VTR2 RS 422A IN VTR4 RS 422A IN VTR2 RS 422A OUT VTR4 RS 422A OUT...

Page 92: ...Pin No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Signal FG RD TD CTS RTS DTR SG SG SG SG SG SG SG SG SG SG SG SG SG DSR NC NC NC NC NC Signal level RS 232C RS 232C RS 232C RS 232C RS 232C RS 232C Description Frame Ground Receive Data Transmit Data Clear To Send Request To Send Data Terminal Ready Signal Ground Signal Ground Signal Ground Signal Ground Signal Ground Signal G...

Page 93: ...d 5 9 OUTSIDE VIEW 6 1 Pin No 1 2 3 4 5 6 7 8 9 Signal GND TX _ RX GND NC GND TX RX _ GND Signal level RS 422A conformity RS 422A conformity RS 422A conformity RS 422A conformity Description TXAOUT _ RXBIN TXBOUT RXAIN _ 5 9 OUTSIDE VIEW 6 1 5 9 OUTSIDE VIEW 6 1 Pin No 1 2 3 4 5 6 7 8 9 Signal GND RX _ TX GND NC GND RX TX _ GND Signal level RS 422A conformity RS 422A conformity RS 422A conformity ...

Page 94: ...ommon Command Common Status Common Outport 1 Outport 4 Outport 7 Outport 10 Outport 13 Outport 16 Outport 19 Inport 2 Inport 5 Inport 8 Inport 11 Inport 14 Inport 17 Inport 20 Command Common Status Common Status Common Outport 3 Outport 6 Outport 9 Outport 12 Outport 15 Outport 18 Inport 1 Inport 4 Inport 7 Inport 10 Inport 13 Inport 16 Inport 19 Command Common Command Common Specification Inport ...

Page 95: ...Controller Block CK 39 BOARD REFERENCE VIDEO IN 7 8 TIME CODE IN 2 4 7 REFERENCE VIDEO IN REF VIDEO IN BNC Connector Specification unbalanced Impedance 3 3 k 0 dBs to 8 dBs Specification 75 Z unbalanced Black Burst or composite Video 1 0 0 2 Vp p ...

Page 96: ......

Page 97: ...d is intended solely for use by the purchasers of the equipment described in this manual Sony Corporation expressly prohibits the duplication of any portion of this manual or the use thereof for any purpose other than the operation or maintenance of the equipment described in this manual without the express written permission of Sony Corporation Le matériel contenu dans ce manuel consiste en infor...

Page 98: ...pan Sony Corporation 2001 4 11 Communication System Solutions Network Company 1998 BKFC 8D SY BKFC 10B SY BKFC 10S SY BKFC 21DV SY BKFC 52 WW BKFC 53 WW BKFC 54 WW BKFC 100 SY BKFC 210 WW BFC 1 UC EK E 3 179 656 12 ...

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