Sony Ericsson K610i Working Instructions Download Page 4

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Working Instruction

Mechanical

3/000 21-1/FEA 209 544/109 B

Sony Ericsson Mobile Communications AB

4(53)

1.1 Equipment

SPECIAL TOOLS

•

NTZ 112 459 Torque screwdriver (or equivalent)

•

NTZ 112 288 Torx bit no. 6

•

NTZ 112 1052 JCIS bit

•

NTZ 112 1067 Mega camera removal tool

•

NTZ 112 521 Flex film assembly tool

•

NTZ 112 302/2 Front opening tool

STANDARD TOOLS

•

Dentist

hook

•

Blunt pair of tweezers

•

Guitar

pick

ESD EQUIPMENT

Protect the phone from ESD damages whenever it has
been opened by using:

•

ESD-wristband

•

ESD-gloves

LABEL EQUIPMENT

The following special equipment is required when replacing
or installing a new label:

•

Hot air flow solder station

•

Zebra printer connected to computer

Summary of Contents for K610i

Page 1: ...5 Sub Assembly Case Rear 12 3 Replacements 13 3 1 Sub Assembly Lid Battery 14 3 2 Cover Rear 14 3 3 Sub Assembly Case Front 14 3 4 Key Main 14 3 5 Cap RF 15 3 6 Co Branding Label 16 3 7 M2 Cover MS 17 3 8 Plate LCD 18 3 9 TFT LCD Module 176 x 220 20 3 10 Key Flex Module 22 3 11 Frame PWB 25 3 12 Receiver 27 3 13 Cushion Frame 28 3 14 Water Indicator 29 3 15 Key Power 30 3 16 Key Volume 31 3 17 Key...

Page 2: ...544 109 B Sony Ericsson Mobile Communications AB 2 53 4 Reassembly 46 4 1 Overview 46 4 1 1 Sub Assembly Case Rear 47 4 1 2 Key Main 48 4 1 3 Sub Assembly Case Front 49 4 1 4 Cover Rear 50 4 1 5 Battery Sub Assembly Lid Battery 52 5 Revision history 53 ...

Page 3: ...Working Instruction Mechanical 3 000 21 1 FEA 209 544 109 B Sony Ericsson Mobile Communications AB 3 53 1 Introduction K610 V630i ...

Page 4: ...067 Mega camera removal tool NTZ 112 521 Flex film assembly tool NTZ 112 302 2 Front opening tool STANDARD TOOLS Dentist hook Blunt pair of tweezers Guitar pick ESD EQUIPMENT Protect the phone from ESD damages whenever it has been opened by using ESD wristband ESD gloves LABEL EQUIPMENT The following special equipment is required when replacing or installing a new label Hot air flow solder station...

Page 5: ...UL WHEN USING TOOLS LIKE THE DENTIST HOOK TWEEZERS OPENING TOOLS GUITAR PICK ETC TO AVOID SCRATCHES OR DAMAGES TO THE EXTERIOR AND INTERIOR PARTS OF THE PHONE BE CAREFUL NOT TO DAMAGE ANY CONTACT SPRINGS NEVER TOUCH THE DISPLAY GLASS USE AIR BLOW EQUIPMENT TO KEEP THE DISPLAY MODULE DUST FREE Press the On Off button to turn off the phone Check that the memory stick has been removed How to open a b...

Page 6: ... you to this Disassembly section with a specification of the instructions you have to carry out in order to disassemble the phone as far as needed before returning to Replacements for the actual replacement 2 1 Overview The disassembly is done in the following sequence 1 Sub Assembly Lid Battery a Battery b 2 Cover Rear 3 Sub Assembly Case Front 4 Key Main 5 Sub Assembly Case Rear Start Done REPLA...

Page 7: ... quite hard on the battery lid until you get a gap use your thumb at the arrow 1 Slide down the lid from its mounted position towards the bottom of the phone and remove it Lift the battery straight up at the bottom to release it If not released turning the phone around at the same time will make it become released Remove the battery from the phone ...

Page 8: ...ey is located BE VERY CAREFUL WITH THE SMALL PLASTIC LOCKS INSIDE THE COVER 1 THEY MIGHT EASILY BREAK Gently bend with the front opening tool until the rear cover starts to become loose from the rear case SOMETIMES THE REAR COVER POPS AWAY FROM THE PHONE WHEN DISASSEMBLED Move the guitar pick along the gap start at the corner until the rear cover is loose Remove the rear cover ...

Page 9: ...EWS IF THEY ARE DAMAGED OTHERWISE THEY CAN BE REUSED Gently but firmly move the guitar pick along the gap starting at the camera key Continue forward with the guitar pick until the front case is loose on this side The snap hooks to be released are located as indicated by the black arrows Continue up and around the corner and forward on to the opposite side starting at the system connector and repe...

Page 10: ...unications AB 10 53 Sub Assembly Case Front continued DON T BEND THE FRONT CASE TOO MUCH SINCE IT CAN CAUSE SERIOUS DAMAGE TO THE FRONT Gently wiggle the front case slightly side to side to make the entire front become loose Gently lift up the front case and remove it Front case removed ...

Page 11: ...ng Instruction Mechanical 3 000 21 1 FEA 209 544 109 B Sony Ericsson Mobile Communications AB 11 53 2 1 4 Key Main Remove the main key by hand Sometimes the main key stays in the front sometimes it falls out ...

Page 12: ...csson Mobile Communications AB 12 53 2 1 5 Sub Assembly Case Rear Gently bend with the front opening tool at the centre of the top under the frame PBA unit until it is released from the rear case Remove the frame PBA unit completely from the rear case Rear case removed ...

Page 13: ...directing you to the Disassembly section with a specification of the instructions you have to carry out in order to disassemble the phone as far as needed before the actual replacement Go back to this Replacements section and carry out the instruction The instruction usually ends by directing you to the Reassembly section with a specification of the instructions you have to carry out in order to r...

Page 14: ... instructions 3 2 Cover Rear Follow the 2 1 1 2 1 2 Disassembly instructions Prepare the new rear cover Follow the 4 1 4 4 1 5 Reassembly instructions 3 3 Sub Assembly Case Front Follow the 2 1 1 2 1 3 Disassembly instructions Prepare the new front case Follow the 4 1 3 4 1 5 Reassembly instructions 3 4 Key Main Follow the 2 1 1 2 1 4 Disassembly instructions Prepare the new main key Follow the 4 ...

Page 15: ...ng Instruction Mechanical 3 000 21 1 FEA 209 544 109 B Sony Ericsson Mobile Communications AB 15 53 3 5 Cap RF REMOVAL Remove the RF cap with a dentist hook INSTALLATION Insert a new RF cap with your fingers ...

Page 16: ... Ericsson Mobile Communications AB 16 53 3 6 Co Branding Label REMOVAL Gently remove the co branding label with a dentist hook INSTALLATION Attach a new co branding label with the tweezers or by hand Keep the pressure on for a few seconds to secure a good attachment ...

Page 17: ...FEA 209 544 109 B Sony Ericsson Mobile Communications AB 17 53 3 7 M2 Cover MS THIS INSTRUCTION IS VALID FOR K618 ONLY REMOVAL Remove the M2 cover with your fingers INSTALLATION Mount a new M2 cover with your fingers Correctly mounted M2 cover ...

Page 18: ...AL Follow the 2 1 1 2 1 4 Disassembly instructions Gently turn back the upper part of the key flex module by using your fingers or the front opening tool BE CAREFUL WITH THE DENTIST HOOK Start to remove the LCD plate with a dentist hook Remove the LCD plate from the phone INSTALLATION Put the LCD plate in its proper position ...

Page 19: ... 19 53 Plate LCD continued Press on the plate with your fingers to secure it to the phone Start by pushing the key flex module under the two hooks by the arrows and then press it down against the LCD plate Properly mounted LCD plate and key flex module Follow the 4 1 2 4 1 5 Reassembly instructions ...

Page 20: ...instructions Put the front opening tool into the cavity on the right hand side of the TFT LCD module and gently bend until it starts to become loose Turn the TFT LCD module upwards BE CAREFUL WITH THE LCD FLEX FILM Gently bend with the front opening tool under the TFT LCD module s board to board connector like the picture shows until the connector becomes loose from the main PBA TFT LCD module 176...

Page 21: ...CD module s board to board connector to the main PBA by using your fingers 1 Then move the LCD into position on the frame 2 Gently turn the TFT LCD module against the frame until it is in the correct position TFT LCD module correctly mounted into the phone DO NOT TOUCH THE LCD GLASS SURFACE BLOW AWAY DUST WITH AN IONIZED AIR GUN OR BLOWER Follow the 3 8 Installation instructions Follow the 4 1 2 4...

Page 22: ...isassembly instructions This is the key flex module Release the camera buttons flex film with a dentist hook Gently bend with the front opening tool under the key flex module s board to board connector like the picture shows until the connector become loose from the main PBA Use the front opening tool to bend under the key flex module until it becomes loose ...

Page 23: ...tions AB 23 53 Key Flex Module continued Remove the key flex module with your fingers INSTALLATION Place the new key flex module by hand Connect the key flex module s board to board connector to the main PBA by using your fingers Fold down the camera flex over the two guide pins on the frame ...

Page 24: ...cal 3 000 21 1 FEA 209 544 109 B Sony Ericsson Mobile Communications AB 24 53 Key Flex Module continued Gently push the key flex module s upper half under the two hooks on the frame Follow the 4 1 1 4 1 5 Reassembly instructions ...

Page 25: ...ns AB 25 53 3 11 Frame PWB REMOVAL Follow the 2 1 1 2 1 5 Disassembly instructions BE VERY CAREFUL WITH THE MAIN PBA Use the front opening tool to bend under the main PBA until it becomes loose Continue to work your way around the main PBA with the front opening tool Remove the main PBA by hand ...

Page 26: ...sson Mobile Communications AB 26 53 Frame PWB continued INSTALLATION Start like this Place the main PBA over the frame Snap the main PBA in place onto the frame Make sure that the main PBA is properly mounted onto the frame Follow the 4 1 1 4 1 5 Reassembly instructions ...

Page 27: ... instructions Raise the receiver out of its cavity with a dentist hook and remove it with the tweezers INSTALLATION DO NOT TOUCH OR BEND THE CONTACT SPRINGS Position the receiver and press gently on each side with the tweezers Check that the contact springs are in good condition and that they are not deformed Follow the 3 11 Installation instructions Follow the 4 1 1 4 1 5 Reassembly instructions ...

Page 28: ...1 1 2 1 5 Disassembly instructions Follow the 3 11 Removal instructions This picture just points out the position of the cushion on the frame under the key flex module Remove the cushion with a dentist hook INSTALLATION Attach a new cushion with the tweezers Follow the 3 11 Installation instructions Follow the 4 1 1 4 1 5 Reassembly instructions ...

Page 29: ...e 2 1 1 2 1 5 Disassembly instructions Remove the water indicator with a dentist hook INSTALLATION Attach a new water indicator with the tweezers Close up picture on a properly mounted water indicator Follow the 4 1 1 4 1 5 Reassembly instructions INSPECTION Check for water damage on the water indicator with the battery lid and battery removed ...

Page 30: ...ricsson Mobile Communications AB 30 53 3 15 Key Power REMOVAL Follow the 2 1 1 2 1 5 Disassembly instructions Remove the power key with the tweezers INSTALLATION Mount a new power key into the rear case with the tweezers Follow the 4 1 1 4 1 5 Reassembly instructions ...

Page 31: ...Ericsson Mobile Communications AB 31 53 3 16 Key Volume REMOVAL Follow the 2 1 1 2 1 5 Disassembly instructions Remove the volume key with the tweezers INSTALLATION Mount a new volume key into the frame with the tweezers Follow the 4 1 1 4 1 5 Reassembly instructions ...

Page 32: ... Ericsson Mobile Communications AB 32 53 3 17 Key Music REMOVAL Follow the 2 1 1 2 1 5 Disassembly instructions Remove the music key with the tweezers INSTALLATION Mount a new music key into the frame with the tweezers Follow the 4 1 1 4 1 5 Reassembly instructions ...

Page 33: ...ations AB 33 53 3 18 Key Cam REMOVAL Follow the 2 1 1 2 1 5 Disassembly instructions Remove the cam key with the tweezers INSTALLATION Mount a new cam key into the frame with the tweezers Check that the cam key is mounted in the right position Follow the 4 1 1 4 1 5 Reassembly instructions ...

Page 34: ...tions DO NOT TOUCH THE VIBRATOR CONTACT SPRINGS OR DAMAGE THE FLYWHEEL Lift the vibrator straight up with the tweezers INSTALLATION Press the vibrator gently to the bottom of the cavity with the tweezers without touching the contact springs Check that the contact springs are in good condition and that they are not deformed Follow the 4 1 1 4 1 5 Reassembly instructions ...

Page 35: ...aker from one of the two locking devices Remove the loudspeaker with the tweezers INSTALLATION DO NOT TOUCH THE CONTACT SURFACE Slide the new loudspeaker into the cavity under one of the locking devices and press gently with your finger and hold it for a few seconds to secure a god attachment Make sure that the two locking devices are properly locked Follow the 4 1 1 4 1 5 Reassembly instructions ...

Page 36: ...3 21 Cushion Speaker REMOVAL Follow the 2 1 1 2 1 5 Disassembly instructions Follow the 3 20 Removal instructions Remove the speaker cushion with the tweezers INSTALLATION Attach a new speaker cushion with the tweezers Follow the 3 20 Installation instructions Follow the 4 1 1 4 1 5 Reassembly instructions ...

Page 37: ...se Rear REMOVAL Follow the 2 1 1 2 1 5 Disassembly instructions MOST OF THE COMPONENTS CAN BE REUSED UNLESS THEY ARE DAMAGED INSTALLATION Don t forget to install 1 Key power 2 Key music 3 Loudspeaker 4 Cap RF 5 Key volume 6 Vibrator 7 Key cam 8 M2 Cover MS K618 9 Water indicator Follow the 4 1 1 4 1 5 Reassembly instructions ...

Page 38: ... Connector REMOVAL Follow the 2 1 1 2 1 5 Disassembly instructions Remove the system connector by hand INSTALLATION Mount a new system connector with your fingers Press the system connector firmly to the bottom of the PBA Picture shows a properly mounted system connector Follow the 4 1 1 4 1 5 Reassembly instructions ...

Page 39: ...instructions Remove the two screws from the main antenna by using the JCIS bit REMOVED SCREWS CAN BE REUSED IF THEY AREN T DAMAGED Release the hook that secures the main antenna by pushing from the back with the tweezers or a small screwdriver until it becomes loose Wiggle the main antenna slightly until it is completely loose from the frame PBA Main antenna removed ...

Page 40: ...the frame PBA Continue to snap the main antenna to the frame PBA until it is completely in place Make sure that the main antenna is mounted correctly in the frame PBA and that the two hooks located by the arrows are latched REPLACE THE SCREWS IF THEY ARE DAMAGED Apply 13 Ncm 2 Ncm torque when tightening the two screws with the JCIS bit Follow the 4 1 1 4 1 5 Reassembly instructions ...

Page 41: ...embly instructions This part is the camera shield which is to be removed Gently release the camera shield with the dentist hook Then work your way around the camera shield until it becomes completely loose Remove the camera shield with the tweezers INSTALLATION CHECK THAT THE CAMERA SHIELD IS IN ITS PROPER POSITION Install a new camera shield with your fingers ...

Page 42: ...4 109 B Sony Ericsson Mobile Communications AB 42 53 Camera Shield continued Make sure that the camera shield is in its right position Note the slit on the side by the arrow before you push it to the bottom Follow the 4 1 1 4 1 5 Reassembly instructions ...

Page 43: ...oval instructions NEVER TOUCH THE CAMERA LENS Start by pressing the mega camera removal tool over the camera all the way to the bottom If necessary wiggle the mega camera removal tool slightly side to side and at the same time pull the camera straight up together with the tool from the socket Remove the camera from the mega camera removal tool INSTALLATION Notice the small notch in the camera sock...

Page 44: ...VER TOUCH THE CAMERA LENS Press gently on the top of the camera until it snaps into place Make sure that the camera is in its right position to the bottom of the socket and properly locked Mount the camera shield over the camera with your fingers Follow the 3 25 Installation instructions Follow the 4 1 1 4 1 5 Reassembly instructions ...

Page 45: ...l before removal Heat up the label by using hot air if needed Carefully remove the label without causing scratches If there still are residues clean the surface with isopropyl alcohol INSTALLATION Check that the proper label format is loaded in the Zebra printer Write a new label by using the program Label make and check that the printing is OK Take the new label and place it onto the frame as in ...

Page 46: ...ection usually ends by directing you to this Reassembly section with a specification of the instructions you have to carry out in order to reassemble the phone 4 1 Overview The reassembly is done in the following sequence 1 Sub Assembly Case Rear 2 Key Main 3 Sub Assembly Case Front 4 Cover Rear 5 Battery a Sub Assembly Lid Battery b Start Done REPLACEMENTS DISASSEMBLY REASSEMBLY Contents page ...

Page 47: ...NCE THE KEY BUTTONS EASILY CAN BE SQUEEZED AND DAMAGED Start like this before the installation of the rear case Push the frame PBA unit into the cavity for the system connector on the rear case If the rubber keys obstruct the passage of the frame PBA gently push the rubber keys into place by using the tweezers or the dentist hook Gently press the frame PBA into the rear case Make sure that the fra...

Page 48: ...Instruction Mechanical 3 000 21 1 FEA 209 544 109 B Sony Ericsson Mobile Communications AB 48 53 4 1 2 Key Main Mount the main key by hand Make sure that the main key is placed properly on the four guiding pins ...

Page 49: ...he main key stays in the front case sometimes it falls out Just be careful and align the front case with the main key Snap the front case and the phone together along both sides Check that there are no gaps along the sides If there still is a gap somewhere gently press the two halves together with your fingers Apply 20 Ncm 2 Ncm torque by tightening the four screws using torx bit no 6 REPLACE THE ...

Page 50: ...IS MOST IMPORTANT TO START THE ASSEMBLY OF THE REAR COVER TOWARDS THE TOP OF THE PHONE Snap the rear cover to the phone by starting at the top BE MOST CAREFUL WITH THE PLASTIC LOCKS SINCE THEY EASILY MIGHT BREAK First press inwards and then downwards to lock the rear cover Continue and do they same thing on the opposite side ...

Page 51: ...A 209 544 109 B Sony Ericsson Mobile Communications AB 51 53 Cover Rear continued Check that the rear cover is properly mounted with no gaps along the sides If there still is a gap somewhere gently press the two halves together with your fingers ...

Page 52: ... Lid Battery Put the top of the battery into the battery compartment Slide the battery towards the top and press at the bottom to secure its position Place the battery lid on top of the battery and slide it towards the top of the phone Push with your fingers at the bottom of the battery lid until it becomes completely closed no gap ...

Page 53: ...truction Mechanical 3 000 21 1 FEA 209 544 109 B Sony Ericsson Mobile Communications AB 53 53 5 Revision history Rev Date Changes Comments A 2006 06 23 First release B 2006 06 28 New Working Instruction Directive ...

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