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12.  FREQUENTLY ASKED QUESTIONS 

Probe Size vs. Sample Volume 

Selecting the proper size probe is a critical factor when sonicating a sample.  The sample 
volume to be processed must correlate with the tip diameter.  Each probe has a recommended 
sample volume range.  This range may overlap with other probes.  For example, 

the 1/8” probe 

is recommended for approximately 1-15ml.  Depending on the application and type of sample, 
you may be able to process a volume outside of our recommended range.    
 
Small volumes require a small tip diameter.  Small probes (

¼” or less) are recommended for 

processing samples inside small, thin vessels such as micro centrifuge tubes. These small 
probe sizes are high intensity and made for short processing times.  Using a small probe tip for 
long time periods will generate a considerable amount of heat. Pulse mode should be used to 
reduce heat buildup. 
 
While there is no absolute sample volume range for any probe/horn, below is a general 
guideline to follow.  Using a sample volume outside each tip diameter’s range is normally not 
recommended. 
 

Tip Diameter 

Processing Volume Range 

1/16"    (2mm) 

0.2ml - 5ml 

1/8"      (3mm)  

1ml - 15ml 

1/4"      (6mm)  

10ml - 50ml 

 

Vessel Shape and Size 

A narrow vessel is preferable to a wide vessel.  The ultrasonic energy is generated from the tip 
and is directed downward.  As a sample is processed the liquid is pushed down and away in all 
directions.  If the vessel is too wide, it will not mix effectively and some sample will remain 
untreated at the periphery. The probe should never touch the sides or bottom of the vessel. 
 

How to prevent foaming (small sample issue) 

Foaming is a problem that often occurs with samples volumes below 1ml.  The cause of 
foaming is generally 3 issues: amplitude is too high for a small volume, tip is too large for the 
volume, or the tip is not inserted to a proper depth. 
 

Tip Depth 

The depth of the probe within the liquid is an important issue.  If the probe is too close to the 
surface of the liquid, it can create foam.  If the probe is too deep, it may sonicate against the 
bottom of the vessel and not effectively processing the sample.  The sample must flow freely 
below the tip in order to be mixed effectively.  Without effective mixing you cannot ensure the 
entire sample volume will pass below the tip and become processed.   
 
The probe should be submerged approximately halfway into the liquid but there are exceptions.  
Before processing actual samples, it is recommended to test the probe in a vessel filled with 
water to observe the ultrasonic energy and the flow pattern of the liquid.  During this test you 
can adjust the probe’s depth until you see adequate mixing and movement of the water.   
 

Power vs. Intensity 

Power is the measure of the electrical energy that is being delivered to the converter. It is 
measured in watts and displayed on the 

processor’s screen.  At the converter, the electrical 

Summary of Contents for VCX130 PB

Page 1: ...Sonics Materials Inc 53 Church Hill Road Newtown CT 06470 USA Phone 203 270 4600 info sonics com Rev 4 21 www sonics com ULTRASONIC PROCESSOR Part No VCX130 PB OPERATION MANUAL...

Page 2: ...CTIONS OF KEYS CONTROLS CONNECTORS 10 5 4 CONVERTER CLAMPING 11 6 PREPARATION FOR USE 12 7 OPERATING INSTRUCTIONS 13 7 1 CAUTION 13 7 2 SETUP 13 7 3 OPERATION 14 7 4 PUSH BUTTON CONTROL 15 8 MAINTENAN...

Page 3: ...rranty of either merchantability or fitness for a particular purpose No person or company is authorized to change modify or amend the terms of this warranty in any manner or fashion whatsoever Under n...

Page 4: ...ic Processor NEVER immerse the converter in liquids of any kind or let condensed moisture or liquid drip into the converter NEVER grasp an activated probe or touch the tip of a vibrating probe It can...

Page 5: ...ps Slow Blow 1 6 Amps Slow Blow Weight 10 lbs 4 5 Kg Dimensions 9 75 W x13 L x 4 75 H 248mm x 331mm x 121mm Output Voltage 380 VRMS max Output Frequency 20 KHz Converter Weight 0 75 lbs 0 34Kg Dimensi...

Page 6: ...t configured to match the wall receptacle a properly grounded universal AC socket adapter must be added Important Universal adapters do not convert voltage or frequency Manufacturer is not responsible...

Page 7: ...rocessing The frequently asked questions FAQ section has more information on this subject Please consult with a product specialist for assistance with selecting a probe for your application Relationsh...

Page 8: ...the sample can readily be determined by visual observation the amount of power required cannot be predetermined A sensing network continuously monitors the output requirements and automatically adjust...

Page 9: ...Page 9 of 22 5 DESCRIPTIONS OF COMPONENTS FUNCTIONS OF CONTROLS 5 1 VCX130 PB FRONT PANEL 5 2 VCX130 PB REAR PANEL Converter Push Button...

Page 10: ...of vibration at the probe tip key Used with the AMPL key when the unit is on stand by to set the amplitude of vibration at the probe tip Also used to increase or decrease the amplitude in small increm...

Page 11: ...of 22 5 4 CONVERTER CLAMPING Improper clamping can damage the system and void the warranty Proper Clamping Improper Clamping Using a stand and clamp will ensure a proper fit Clamp and Stand Part no 83...

Page 12: ...operation proceed as follows 1 Ensure that the power cord is not connected to the electrical outlet 2 Open the fuse holder cover using a small screwdriver 3 Pull out the red fuse holder from its hous...

Page 13: ...to prevent overheating 7 2 SETUP 1 Plug the electrical line cord into the electrical outlet If the unit is already on as indicated if the display lights up depress the O key 2 Probes must be properly...

Page 14: ...be tip is not touching the wall of the sample vessel 2 The Ultrasonic Processor is now ready for continuous operation To energize the ultrasonics press the push button on the converter To de energize...

Page 15: ...Note The amount of energy displayed will be only for one cycle Initiating a new cycle will reset the display to zero e g 20 watts 0000000 Joules d Elapsed time since processing was initiated e g Elap...

Page 16: ...gged 8 1 PROBE MAINTENANCE Ultrasonic processors create high intensity vibration which puts stress on the converter and probe assembly The sides and end of the probe must never be allowed to come in c...

Page 17: ...emove any debris on the threading of the connecting stud Allow the alcohol to dry completely 3 Clean threading in converter Use alcohol and a cotton swab to remove any debris on the threading Do not a...

Page 18: ...depressing the O key and disconnect the line cord from the electrical outlet 2 Open the fuse holder cover using a small screwdriver and pull out the red fuse holder from its housing 3 Replace the fuse...

Page 19: ...against possible damage in shipment The Ultrasonic Processor should be sent to the address below with all transportation charges prepaid and return of shipment indicated RMA Sonics Materials Inc 53 C...

Page 20: ...o radiological biological or chemical agents and has been decontaminated rendering it safer for handling use or disposal Authorization By accepting authorization to return the equipment listed above t...

Page 21: ...the liquid is pushed down and away in all directions If the vessel is too wide it will not mix effectively and some sample will remain untreated at the periphery The probe should never touch the side...

Page 22: ...power is most critical when trying to reproduce ultrasonic processing results Power has a variable relationship with amplitude intensity For example sonicating water requires less wattage when compare...

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