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energy is transformed into mechanical energy. It does this by exciting the piezoelectric crystals 
causing them to move in the longitudinal direction within the converter. This change from 
electrical into mechanical energy causes a motion that travels through the horn/probe causing 
the tip to move up and down. 
 
The distance of one movement up and down is called its amplitude. The amplitude is adjustable. 
Each probe has a maximum amplitude value.  For example, with a 1/8” diameter probe at 
se

tting 100%, the probe will achieve an amplitude of approximately 180μm. At setting 50% the 

amplitude is approximately 90μm.  Note: this is approximate and not perfectly linear.  We 
measure the amplitude of each probe at 100% and these values are published in the brochure. 
 
Amplitude and intensity have a direct relationship. If you operate at a low amplitude setting, you 
will deliver low intensity ultrasonic processing. If you operate at a high amplitude setting, you will 
have high intensity ultrasonic processing. In order to be able to reproduce results, the amplitude 
setting, temperature, viscosity and volume of the sample are all parameters that need to remain 
consistent. The amplitude, not the power, is most critical when trying to reproduce ultrasonic 
processing results. 
 
Power has a variable relationship with amplitude/intensity. For example, sonicating water 
requires less wattage when compared to a viscous sample (such as oil). While processing both 
samples at the same amplitude setting, the power/wattage will differ because the viscous 
sample will require more watts in order to drive the probe. The viscous sample puts a heavier 
load on the probe, so they system must work harder to vibrate up and down at the same 
amplitude setting.  The oil may draw double the watts when operated at the same amplitude as 
the water sample. 
 
Small fluctuation in the wattage during ultrasonic processing is normal.  Major swings in wattage 
(+/- 20 watts) may indicate a problem with the sample, setup or the ultrasonic equipment itself. 
 

Viscosity Limitations 

Viscous solutions and highly concentrated liquids can be difficult to sonicate.  If the liquid is so 
thick that it cannot be easily poured out of a vessel, it is likely too viscous to be processed 
ultrasonically.   

 

Keeping Samples Cool 

Ultrasonic processing causes the liquid temperature to elevate especially with small volumes. 
Pulsed ultrasonic processing is always recommended.  The addition of an ice bath or 
recirculating chiller to cool the sample vessel is strongly suggested. 
 

See website for more details and additional information: 

 

www.sonics.com

 

 
 

Summary of Contents for VCX130 PB

Page 1: ...Sonics Materials Inc 53 Church Hill Road Newtown CT 06470 USA Phone 203 270 4600 info sonics com Rev 4 21 www sonics com ULTRASONIC PROCESSOR Part No VCX130 PB OPERATION MANUAL...

Page 2: ...CTIONS OF KEYS CONTROLS CONNECTORS 10 5 4 CONVERTER CLAMPING 11 6 PREPARATION FOR USE 12 7 OPERATING INSTRUCTIONS 13 7 1 CAUTION 13 7 2 SETUP 13 7 3 OPERATION 14 7 4 PUSH BUTTON CONTROL 15 8 MAINTENAN...

Page 3: ...rranty of either merchantability or fitness for a particular purpose No person or company is authorized to change modify or amend the terms of this warranty in any manner or fashion whatsoever Under n...

Page 4: ...ic Processor NEVER immerse the converter in liquids of any kind or let condensed moisture or liquid drip into the converter NEVER grasp an activated probe or touch the tip of a vibrating probe It can...

Page 5: ...ps Slow Blow 1 6 Amps Slow Blow Weight 10 lbs 4 5 Kg Dimensions 9 75 W x13 L x 4 75 H 248mm x 331mm x 121mm Output Voltage 380 VRMS max Output Frequency 20 KHz Converter Weight 0 75 lbs 0 34Kg Dimensi...

Page 6: ...t configured to match the wall receptacle a properly grounded universal AC socket adapter must be added Important Universal adapters do not convert voltage or frequency Manufacturer is not responsible...

Page 7: ...rocessing The frequently asked questions FAQ section has more information on this subject Please consult with a product specialist for assistance with selecting a probe for your application Relationsh...

Page 8: ...the sample can readily be determined by visual observation the amount of power required cannot be predetermined A sensing network continuously monitors the output requirements and automatically adjust...

Page 9: ...Page 9 of 22 5 DESCRIPTIONS OF COMPONENTS FUNCTIONS OF CONTROLS 5 1 VCX130 PB FRONT PANEL 5 2 VCX130 PB REAR PANEL Converter Push Button...

Page 10: ...of vibration at the probe tip key Used with the AMPL key when the unit is on stand by to set the amplitude of vibration at the probe tip Also used to increase or decrease the amplitude in small increm...

Page 11: ...of 22 5 4 CONVERTER CLAMPING Improper clamping can damage the system and void the warranty Proper Clamping Improper Clamping Using a stand and clamp will ensure a proper fit Clamp and Stand Part no 83...

Page 12: ...operation proceed as follows 1 Ensure that the power cord is not connected to the electrical outlet 2 Open the fuse holder cover using a small screwdriver 3 Pull out the red fuse holder from its hous...

Page 13: ...to prevent overheating 7 2 SETUP 1 Plug the electrical line cord into the electrical outlet If the unit is already on as indicated if the display lights up depress the O key 2 Probes must be properly...

Page 14: ...be tip is not touching the wall of the sample vessel 2 The Ultrasonic Processor is now ready for continuous operation To energize the ultrasonics press the push button on the converter To de energize...

Page 15: ...Note The amount of energy displayed will be only for one cycle Initiating a new cycle will reset the display to zero e g 20 watts 0000000 Joules d Elapsed time since processing was initiated e g Elap...

Page 16: ...gged 8 1 PROBE MAINTENANCE Ultrasonic processors create high intensity vibration which puts stress on the converter and probe assembly The sides and end of the probe must never be allowed to come in c...

Page 17: ...emove any debris on the threading of the connecting stud Allow the alcohol to dry completely 3 Clean threading in converter Use alcohol and a cotton swab to remove any debris on the threading Do not a...

Page 18: ...depressing the O key and disconnect the line cord from the electrical outlet 2 Open the fuse holder cover using a small screwdriver and pull out the red fuse holder from its housing 3 Replace the fuse...

Page 19: ...against possible damage in shipment The Ultrasonic Processor should be sent to the address below with all transportation charges prepaid and return of shipment indicated RMA Sonics Materials Inc 53 C...

Page 20: ...o radiological biological or chemical agents and has been decontaminated rendering it safer for handling use or disposal Authorization By accepting authorization to return the equipment listed above t...

Page 21: ...the liquid is pushed down and away in all directions If the vessel is too wide it will not mix effectively and some sample will remain untreated at the periphery The probe should never touch the side...

Page 22: ...power is most critical when trying to reproduce ultrasonic processing results Power has a variable relationship with amplitude intensity For example sonicating water requires less wattage when compare...

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