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19

P/N 1010926 Rev. B 04/12 

Sonic

Vertical contact toaster

A.J. Antunes & Co.

RePLaceMeNt PaRtS (continued)

1  0011266  conveyor Belt  

 

 

(consists of the items below) 

2

 

0800204  1/2” Pitch Link, Small 

2

 

0800121  3/4” Pitch Link, Large 

38

2  2150117  idler Shaft 

1

3  0011609  conveyor cover assy.  

4  0010475  tensioner assy. (incl. #40, 76, 85) 

4

5  7000644  Rod, conveyor cover with screw 

4

6  7000207  Sprocket w/setscrew 

8

7  7000199  Spacer Kit (Pack of 2) thrust 

2

8  0011444  control Housing cover assy. 

1

9  2150118  Drive Shaft 

3

10 2100212  Handle 

2

11 4030355  thermostat 

12  7000296  Ball Bearing - Steel (Pack of 2) 

16  7000167  Bearing & Retainer Kit 

 

7000224  Bearing & Retainer Kit 

 

 

(includes 6 of # 7000167) 

 

17  2150181  Drive Sprocket 

2

18  2150187  Drive Chain 

1

19  0011299  idler Sprocket & Bearing 

1

20  0011300  Bracket, idler Sprocket assy.  

 

 

(incl. #91, 89, 90, 19, 87) 

21  0503589  Bracket, Motor Mounting 

1

22  7000240  Drive Motor Kit 230V, 9 RPM 

 

7000282  Drive Motor Kit 120V, 9 RPM  

 

 

(Mfg. No. 9210725 only) 

23  2150173  Sprocket w/Setscrew, Motor  

24  4010231  Power Switch, 250V 

 

4010232  Power Switch, 125V 

 

 

(Mfg. No. 9210725 only) 

30  0503496  tensioner Bracket, Right 

2

31  0503497  tensioner Bracket, Left 

2

32  1000899  Label, Housing 

1

33  1001047  label, Dial Compression 

1

34  2100253  Knob, control 

2

35  0011552  end Housing cover assy. 

 

0011445  end Housing cover assy. 

 

 

(Mfg. No. 9210726 only)

37  0021170  Weldment, end Housing 

1

38  7000249  Release Sheet (Pack of 3) 

-

 

7000250  Release Sheet (Pack of 10) 

39  0021194  control Housing 

1

40  7000121  Slide Rail Kit (incl. 2 Slide Rails) 

2

41  0021207  conveyor cam 

2

42  7000176  Retainer Kit 

2

43  4030332  High Limit control 

1

44  0011573  idler Shaft assy. (top, front) 

1

45  0503455  tension Spring, inner 

4

46  0503590  Slide Plate, Motor Mounting 

1

48  0503677  Bun chute 

51  7000200  Platen, 208-240V 

1

 

 

Platen, 120V (Mfg. No. 9210725 only) 

53  7000400  interlock Switch 

1

54  0503608  cover Plate 

2

56  4060355  terminal Block  

1

58  4000170  fan Blade, Motor 

1

60  040K251  Strain Relief Kit incl. #63 

1

61 05P2199* Spacer 

4

62  0500464  Retainer, Bearing 

2

63  040P138*  Locknut, 1/2” 

1

64  0011528  Heat Shield assy. 

65  325P163*  Setscrew, 1/4-28 x 5/16” 

8

66  100P864*  Label, caution Hot 

1

67  310P109*  Screw, Hex, #10-32 x 3/8” 

2

68  304P105*  Nut, #4-40, “KePS” 

4

69  406P107*  cable tie 

1

70  308P143*  Nut, #8-32, “KePS” 

6

71  310P103*  Screw, Hex, #10-32 x 1/4” 

4

72  310P157*  Washer, #10 

6

73  308P101*  Nut, #8-32 

3

74  306P101*  Nut, Hex, #6-32 

2

75  306P123*  Screw, #6-32 x 7/8” 

2

76  308P145*  Nut, Hex acorn, #8-32 

14

77  100P900*  Label, Service 

1

78  325P104*  Washer, 1/4” 

4

79  325P109*  Screw, 1/4-20 x 1/2” 

4

80  308P124*  Screw, 1-Way, #8-32 x 1/2” 

1

82  310P136*  Screw, #10-32 x 1-1/4” 

4

83  308P133*  Screw, #8-32 x 1/4” 

1

84  308P157*  Screw, tap, #8-32 x 3/8” 

20

85  308P181*  Screw, flat Hd., #8-32 x 3/8” 

4

86  218P145*  cover, Leg, Bumper 

4

87  331P103*  Shoulder Bolt, 5/16-18 x 1” 

1

88  306P105*  Screw, #6-32 x 1/2” 

8

89  331P106*  Lockwasher, 5/16” 

1

90  212P118*  flat Washer, 5/16” 

1

91  331P101*  Nut, Hex, 5/16-18 

1

92  300P102*  Nut, tinnerman 

2

93  210K230  Bumper, Recess Leg, 1” (Qty. of 4) 

1

94  0503495  Retainer, tensioner Bracket, RH 

1

95  0503507  Retainer, tensioner Bracket, LH 

1

96  2100259  Slide Rail 

4

98  0700452  Power cord 6-20P 250V 

 

0700463  Power cord 5-15P 120V 

1

 

 

(Mfg. No. 9210725 only)

99  306P104*  Screw, #6-32 x 1/4” 

6

104 4060374  ground Lug 

1

105 0021320  Butter Wheel Roller 

1

106 0503987  Butter Pan 

1

108 2100133  Knob, thermostat 

1

109 4060229  indicator Light, amber 250V 

1

 

4060323  indicator Light, amber 120V 

 

 

(Mfg. No. 9210725 only) 

110  0011374  Spring tensioner assembly 

111  308P157  Screw, #8-32 x 3/8” 

7

112 2150204  Bearing, Shaft, 1/2” 

4

114  2150212  Sprocket, 12 tooth 

1

115  2150207  Sprocket, 28 tooth 

1

116 2120149  Spacer, Nylon 

2

117 0503891  Housing 

1

118 0400295  Plug, Pry out 

1

119  0011553  Shaft assembly 

1

120 2150205  Chain Drive 

1

122 7000692  Shaft coupling Kit (incl. items Below) 

1

 

2150201  Shaft, Drive 

1

  2150202 coupler 

1

123 0021507  Bun feeder  

1

124 2140152  Lubricant (not shown) 

1

* sold only in packages of 10.

 item  Part no. 

Description 

Qty.

 item  Part no. 

Description 

Qty.

Summary of Contents for roundup VCT-1000

Page 1: ...0926 Rev B 04 12 Sonic Vertical Contact Toaster With Mechanical Driven Butter Wheel Model VCT 1000 Owner s Manual Manufacturing Numbers 9210718 9210725 9210726 C T I S L US E D A S D L I S T E CM O I N NIT A T ...

Page 2: ... the full text of the Limited Warranty in this manual If the unit arrives damaged contact the carrier imme diately and file a damage claim with them Save all packing materials when filing a claim Freight damage claims are the responsibility of the purchaser and are NOT covered under warranty The warranty does NOT extend to Damages caused in shipment or damage as result of improper use Installation...

Page 3: ...act the factory at 1 877 392 7854 if you have trouble locating your nearest Authorized Service Agency Service Technical Assistance If you experience any problems with the installation or operation of your unit contact your local Roundup Authorized Service Agency Fill in the information below and have it handy when calling your Authorized Service Agency for assistance The serial number is on the sp...

Page 4: ...chemical products will be highlighted with bold face let ters followed by the abbreviated HCS Hazard Communication Standard See Hazard Communication Standard manual for the appro priated Material Safety Data Sheets MSDS The toaster should be grounded according to local electrical codes to prevent the possibility of electrical shock It requires a grounded recep tacle with separate electrical lines ...

Page 5: ...726 208 240 2600 3455 12 5 14 4 60 VCT 1000CF 9210725 120 1800 15 60 Model Mfg No Description Configuration VCT 1000CV 9210718 9210726 NEMA 6 20P 20 Amp 250 VAC Non Locking Assembly Only VCT 1000CF 9210725 NEMA 5 15P 15 Amp 120 VAC Non Locking Assembly Only TYPE OF POWER CORD C COMMERCIAL TYPE OF PLUG V NEMA 6 20P F NEMA 5 15P VCT 1000XX Dimensions 20 5 16 515 87 mm 15 1 4 387 35 mm 9 3 4 247 65 m...

Page 6: ...s Do NOT allow cord to hang over edge of table or counter Connect the unit to the power supply Refer to the specification plate for the proper voltage NOTE Check the Release Sheet to make sure it is not caught in the conveyor Additional Release Sheets can be obtained through your Authorized Service Agency by ordering P N 7000249 3 Pack or P N 7000250 10 Pack Caution Failure to use Release Sheets m...

Page 7: ... Assembly connected over the bottom rear support rod Rear Conveyor Cover Assembly Release Sheet Bun Chute Platen Rear Conveyor Belt Chain Front Conveyor Belt Chain Front Conveyor Cover Assembly Spring Tensioner Assembly Figure 1 VCT 1000 Toaster With Mechanical Driven Butter Wheel Butter Wheel Pan Bun Feeder Yellow Support Rod Yellow Support Rod Installation continued ...

Page 8: ...he rotating Butter Wheel with the cut face down and drop buns into the Bun Feeder Figure 2 Cut sides of heel and crown must face each other and slide against the Release Sheet NOTE After initial run of 4 6 buns adjust controls according to the desired finished product 5 Toasted product will drop into the Bun Landing Area Figure 2 6 Test at least 4 buns before putting toaster into ser vice Turn Tem...

Page 9: ... the Release Sheet Failure to use prop erly cleaned Release Sheets may result in damage to the unit and loss of warranty coverage 7 Open the front Conveyor Cover and firmly wipe the Conveyor Belt Chain Figure 1 from left to right and top to bottom with a clean towel damp ened with Multipurpose Detergent Solution immediately followed by a second clean towel dampened with sanitizer solution 8 Close ...

Page 10: ... Chains 1 Turn the unit off unplug the power cord and allow the unit to cool 2 Remove the Bun Feeder Butter Wheel Pan and Heat Shield Figure 1 and set the Bun Thickness Compression Knobs to 6 6 3 Facing the toaster locate the approximate center point of the Conveyor Chain 4 Pull the Conveyor Chain away from the edge of the toaster Figure 5 5 Stand a U S Dime on end between the frame and the chain ...

Page 11: ...hain by squeezing any two links together and unhooking both ends of one link Figure 6 Needle nose pliers may be used 2 Carefully remove the Conveyor Belt Chain by lift ing it up and away from the Upper Support Rod 3 Place the replacement Conveyor Belt Chain on the top sprockets with hook ends down Check for correct positioning Figure 6 NOTE The ends of the hooks must point down Figure 6 4 Wrap the...

Page 12: ...ur maintenance person or Authorized Service Agency for service Inoperative Platen Inoperable Thermostat Platen is hot but Conveyor Belt Chains do not rotate Heat Shield not installed or is installed improperly Install Heat Shield Figure 1 Conveyor Safety Interlock switch not activated by the heat shield Re install the Heat Shield correctly so that the Heat Shield applies appropriate pressure on th...

Page 13: ... Knobs correctly Wiring problem Contact your maintenance person or Authorized Service Agency for service Inoperable Thermostat Conveyor Drive Motor inoper able or incorrect conveyor motor or sprocket installed Product is getting stuck or Conveyor Belt Chains stop when product is toasting Bun Thickness Compression Knobs Set improperly Measure bun thickness and set Bun Thickness Compression Knobs co...

Page 14: ... BLK GND GRN TERMINAL POWER BLOCK CORD WHT BLK WHT INTERLOCK SWITCH BLK WHT WHT BLK 60 Hz 50 Hz HI LIMIT THERMOSTAT INDICATOR LIGHT 18 GA AWM 105 C BLK BRN WHT BLU GRN GRN YEL 16 GA TFE 200 C PLATEN HEATER UNLESS OTHERWISE SPECIFIED NOTE ALL WIRES TO BE 14 GA AWM 105 C THERMOSTAT MOTOR 50 Hz 16 GA AWM 105 C 14 GA TFE 200 C ...

Page 15: ... A J Antunes Co Replacement Parts Idler Sprocket Front Drive Sprocket Temperature Control Thermostat Drive Motor Assy Power Switch Fan Blade Hi Limit Control Rear Drive Sprocket Drive Chain Interlock Switch Parts Identification Hi Limit Control Removable Cap ...

Page 16: ...ement parts continued 3 3 64 38 76 93 86 82 63 60 98 48 110 53 32 123 34 33 66 35 T H I C K N E S S T H I C K N E S S 1 1 2 1 2 7 m m 5 8 2 1 5 9 m m 1 1 1 6 3 1 7 5 m m 3 4 4 1 9 1 m m 1 3 1 6 5 2 0 6 m m 7 8 6 2 2 2 m m 106 105 8 10 83 122 119 120 118 117 111 116 115 114 116 112 ...

Page 17: ...onic Vertical Contact toaster A J Antunes Co Replacement parts continued 21 70 87 17 19 70 20 90 89 91 72 12 12 62 17 70 72 18 19 17 23 17 70 16 80 75 70 56 74 42 67 67 70 42 67 67 53 23 67 46 22 58 84 43 11 24 32 39 109 108 83 54 ...

Page 18: ...ter 18 P N 1010926 Rev B 04 12 Sonic A J Antunes Co Replacement parts continued 9 41 6 7 40 76 85 4 44 51 7 67 5 37 16 70 78 79 88 31 1 6 7 1 41 4 30 34 95 94 67 67 65 96 85 76 83 6 62 65 65 2 9 31 95 65 30 94 40 45 5 5 5 6 ...

Page 19: ... 56 4060355 Terminal Block 1 58 4000170 Fan Blade Motor 1 60 040K251 Strain Relief Kit Incl 63 1 61 05P2199 Spacer 4 62 0500464 Retainer Bearing 2 63 040P138 Locknut 1 2 1 64 0011528 Heat Shield Assy 1 65 325P163 Setscrew 1 4 28 x 5 16 8 66 100P864 Label Caution Hot 1 67 310P109 Screw Hex 10 32 x 3 8 2 68 304P105 Nut 4 40 KEPS 4 69 406P107 Cable Tie 1 70 308P143 Nut 8 32 KEPS 6 71 310P103 Screw He...

Page 20: ...eding maximum weight capacity 4 lbs This warranty does not cover water contamination prob lems such as foreign material in water lines or inside solenoid valves It does not cover water pressure problems or failures resulting from improper incorrect voltage supply This warranty does not cover Travel Time Mileage in excess of 2 hours 100 miles 160 km round trip from the nearest authorized service ag...

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