background image

RAPID TOASTER VCT-200

1

P/N 1010710 Rev. N 02/13 

McDonald’s

RAPID TOASTER  

MODEL VCT-200 

Manufacturing Numbers 9200500/502/504/512

POW

ER

TEMP

DOW

N

TEMP
UP

TEMP

SCALE

˚C

˚F

CA

UT

ION

Place this manual in the Toaster section  

of your 

Equipment Manual. 

Manufactured exclusively for 

McDONALD’S®

 

BY

 

A.J. ANTUNES & CO. 

180 KEHOE BLVD. 

CAROL STREAM, ILLINOIS 60188, U.S.A. 

PHONE: 1-630-784-1000 

TOLL FREE: 1-877-392-7854 

FAX: 1-630-784-1650 

www.ajantunes.com

®

US

C

TABLE OF CONTENTS

Owner Information .....................................................2

General ......................................................................2

Warranty Information .................................................2

Service/Technical Assistance ....................................2

Specifications .............................................................3

Model Designation .....................................................3

Supplied Votages: ......................................................3

Electrical Cord & Plug Configurations .......................3

Toasting Time Change ...............................................3

Dimensions ................................................................4

Weights ......................................................................4

Important Safety Information ....................................5

Installation ...................................................................6

Unpacking ..................................................................6

Assembling the Unit ..................................................6

Location .....................................................................6

Operating Instructions ...............................................7

Toaster Operation ......................................................7

Fault Codes .............................................................10

Maintenance ..............................................................11

Daily cleaning ..........................................................11

Monthly: Bun Temperature Test ...............................12

Every Month: Replace Release Sheet Every Three 

Months: Replace Groovy Belt Wraps, Clean and 

Measure Conveyor Belts/Chains, Check Roller 

Tensioners and Check Temperature of Bun Landing 

Area. ........................................................................12

Measure the Conveyor Chains for Stretch  .............13

Replacing Groovy Belt Wraps  ................................14

Maintenance (continued) .........................................15

Adjusting, Measuring and/or Replacing Roller 

Tensioner Assemblies ..............................................15

Troubleshooting .......................................................16

Replacement Parts  ..................................................20

Wiring Diagrams .......................................................25

NOTES .......................................................................27

This manual is for the exclusive use of licensees and employees of McDonald’s Systems, Inc..  

© McDonald’s Corporation  All Rights Reserved

LIMITED WARRANTY

The Antunes Food Service Equipment Division of A.J. Antunes & Co. provides the following limited warranty to the original purchaser of all McDonald’s Equipment. 

All components are warranted against Manufacturer’s defects in the material and workmanship for a period of two (2) years from date of original installation not to 

exceed 30 months from the date of shipment from our factory. 

 

If any part becomes defective during the period of this Warranty, Antunes Food Service will pay negotiated straight time labor costs to an Authorized Service Agent to 

replace the part, plus travel expenses up to 100 miles/160 km, 2 hours round trip. 

Antunes Food Service reserves the right to make changes in design or add improvements on any products.  The right is always reserved to modify Equipment 

because of factors beyond our control and government regulation.  Changes to Equipment do not constitute a warranty charge. 

This warranty is exclusive and is in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular pur-

pose, each of which is expressly disclaimed.  The remedies described above are exclusive, and in no event shall A.J. Antunes & Co. or any of its Divisions be liable 

for special consequential or incidental damages for the breach or delay in the performance of this warranty.

WARRANTY EXCLUSIONS

•  The cost of Installation.

•  Equipment that has been damaged due to shipment.  Purchaser should 

make damage claim directly upon carrier.

•  Alteration, misuse, abuse.

•  Improper storage or handling.

•  Improper maintenance.

•  Failure to follow proper Installation instructions, including electrical 

 

connection.

•  Improper or unauthorized repairs.

•  Scheduled Maintenance procedures as outlined in your MRC Card.

•  This Warranty does not cover Consumable items.

•  Water pressure problems or contamination problems such as foreign material 

in water lines or inside solenoid valves due to an incoming water source.

•  Overtime or Holiday charges.

•  Mileage over 100 miles/160 km round-trip, or travel time over two (2) hours.

•  Freight, foreign, excise, municipal or other sales or use taxes.

•  Consequential damages such as loss of profit, loss of time, the cost of 

 

repairing or replacing other property which is damaged, or any other  

incidental damage of any kind.

A.J. Antunes & Co.

Summary of Contents for 9200500

Page 1: ...l installation not to exceed 30 months from the date of shipment from our factory If any part becomes defective during the period of this Warranty Antunes Food Service will pay negotiated straight time labor costs to an Authorized Service Agent to replace the part plus travel expenses up to 100 miles 160 km 2 hours round trip Antunes Food Service reserves the right to make changes in design or add...

Page 2: ...the same time Buns are placed into the bun feeder on the top of the toaster and uniform golden brown warm buns are then retrieved at the base of the toaster This manual provides the safety installation and oper ating procedures for the Rapid Toaster We recommend that this manual be read prior to installing and operat ing the unit The Rapid Toaster is manufactured from the finest materials availabl...

Page 3: ...anufacturing Number Voltage Wattage Amperage HZ Approximate Toasting Time in Seconds VCT 200RD 9200500 208 220 240 4185 4682 5570 20 1 21 3 23 2 60 17 VCT 200RR 9200502 208 220 240 4185 4682 5570 20 1 21 3 23 2 60 17 VCT 200RS 9200504 208 220 240 4185 4682 5570 20 1 21 3 23 2 60 17 VCT 200RS 9200512 200 240 3869 5570 19 3 23 2 60 10 VCT 200RD 9200500 208 200 240 4185 4682 5570 20 1 21 3 23 2 60 10...

Page 4: ...RAPID TOASTER VCT 200 4 P N 1010710 Rev N 02 13 McDonald s Dimensions SPECIFICATIONS continued Weights Lbs Kgs Net 95 43 1 Shipping 105 47 6 ...

Page 5: ...o not allow cord to hang over edge of table or coun ter The following warnings and cautions appear throughout this manual and should be carefully observed Turn the unit off disconnect the power source and allow unit to cool down before performing any ser vice or maintenance on the unit The procedures in this chapter may include the use of chemical products These chemical products will be highlight...

Page 6: ...in doubt as to whether the appliance is properly grounded CAUTION Bread may burn Therefore toasters must not be used near or below curtains or other combustible walls and materials Failure to maintain safe oper ating distances may cause discoloration or com bustion CAUTION All electrical connections must be in accordance with local electrical codes and any other appli cable codes Unpacking 1 Remov...

Page 7: ...eater consists of a heating coil built into the platen to toast the cut side of the bun The two auxiliary heaters assist in providing additional heat to the buns The first auxiliary heater is located within the conveyor belt chain in the front of the toaster The second auxiliary heater is located within the conveyor belt chain at the rear of the unit TEMPERATURE CONTROL NOTE Setpoint Temperature r...

Page 8: ...conds the display will revert back to the previous setpoint AUXILIARY HEATER TEMPERATURE ADJUSTMENT 1 Turn power on and wait for temperature display to finish the power up sequence Figure 4 3 4 2 Press and hold both TEMP UP and TEMP SCALE keys until the display flashes the auxiliary setpoint temperature then release Figure 4 3 3 Press the TEMP UP or TEMP DOWN key to raise or lower the setpoint tem...

Page 9: ...turn off electrical power to the con trol circuits if the unit overheats To reset this hi limit control allow sufficient time 10 15 minutes for the unit to cool down then depress the reset button located on the rear of the unit Figure 5 If the unit requires continuous resetting contact your A J A Authorized Service Agency Hi Limit Reset Protective Screw Cap Figure 5 Hi Limit Reset OPERATION contin...

Page 10: ...l Board Call for Service Err 2 Failed Control Board Call for Service Err 3 The programming dip switches were not adjusted upon installation of the universal control board The dip switches must be adjusted to match the toaster Mfg Refer to document P N 1011052 for specific set tings Err 4 Platen Thermocouple is shorted to chassis ground Call for Service Err 5 Platen Thermocouple is Loose or Discon ...

Page 11: ...t remove the Groovy Belt Wrap from toaster 6 Plug in the power cord and turn the unit ON Count ten 10 seconds for 10 second toasters or seventeen 17 seconds for 17 second toasters Then turn the toaster back Off and unplug it Repeat Step 5 again on both Groovy Belt wraps heat dampers and the surface of the inner con veyor covers NOTE Make sure both conveyor safety interlock switches are activated d...

Page 12: ...onths Replace Groovy Belt Wraps Clean and Measure Conveyor Belts Chains Check Roller Tensioners and Check Temperature of Bun Landing Area Remove the Groovy Belt Wraps Release Sheet 1 Turn the power On Off rocker switch to OFF unplug the toaster and allow it to cool down 2 Remove the Bun Feeder Bun Chute and change the compression knob settings to F 6 Figure 12 3 Remove and discard the black releas...

Page 13: ...ly wider than the coin one and a half times as large a small link will have to be removed from the conveyor chain 6 Disconnect the conveyor belt chain by squeezing any two links together and unhooking both ends of one link Figure 14 NOTE Needle nose pliers may be required 7 To shorten a stretched conveyor belt chain remove one 1 2 link from the conveyor belt 8 Reconnect by hooking both ends of the...

Page 14: ...wavy side should be installed facing the outside of the toaster The flap should be in the down position Figures 15 17 3 Close the front and rear conveyor covers by lifting the covers and gently pushing upward and into the toaster until the covers latch onto the support rods NOTE Make sure both conveyor safety interlock switches are activated depressed when the cov ers are installed Figure 11 or co...

Page 15: ...st or replace them accordingly If they have been damaged they should be replaced 1 Remove screws from acorn nuts Figure 20 and remove old roller tensioner assy Check the Temperature of the Bun Landing Shelf IMPORTANT If the toaster is equipped with a Bun Buffer Landing Zone BBLZ you MUST remove the BBLZ BEFORE performing the temperature measurement in Step 1 below This temperature measurement is i...

Page 16: ...rcuit Breaker located at the store s power panel Contact your maintenance person or Authorized Service Agency for service Temperature display reads LO Platen temperature is below 420 F 216 C Allow thirty minutes for warmup and recheck the display Contact your maintenance person or Authorized Service Agency for service Temperature display flashes HI at cold start Platen Thermocouple is dis connecte...

Page 17: ...ime coin 11 16 1 8 cm Roller Tensioner bent or missing I N G O D W E T R U S T L I B E R T Y 2 0 0 0 Adjust bent Roller Tensioner measured to 13 16 2 1 cm or the height of a U S Nickel coin from the bottom of the roller to the inner cover Note Damaged Roller Tensioners should be replaced Motor Drive Chain is off or dry Have a maintenance person or your Authorized Service Center reinstall and or lu...

Page 18: ...over Assembly correctly according to the Maintenance section of this manual Buns are not toasting prop erly Compression Settings are incorrect Set the Bun Thickness Compression Controls to D 5 for 17 second toasters For 10 second toasters set the controls to B 3 see Figures 2A 2B Toaster temperature not set properly Verify the toaster is set at SP P 560 F 293 C for the Platen and SP A 400 F 204 C ...

Page 19: ...ting belt to pull buns across Platen in required time Clean or replace Groovy Belt Wrap Groovy Belt not Tacky Buns Sticking on Release Sheet Clean or replace Release Sheet Groovy Belts installed incorrectly Re install Groovy Belts according to the Maintenance section of this manual Defective Drive Chain or loose sprocket Contact your mantenance person or Authorized Service Agency Defective Drive M...

Page 20: ...L E C F CAUTION CAUTIO N Don not touch hot surfaces CAU TION PLATEN AUXILIARY P L A T E N A U X I L I A R Y 40 A T 39 38 L 4 76 75 80 T I S 73 72 U 71 74 52 53 54 57 T 51 11 M B 70 32 14 50 R 79 43 34 62 T L FF 90 68 74 5 CAU TION 83 48 T 33 75 69 91 HH 91 92 NOTE Hardware List for items A Z and BB EE is on page 26 ...

Page 21: ...ide to determine if the bun falls within the specific range QUARTER POUNDER HEIGHT 1 5 8 to 1 7 8 4 1 cm to 4 7 cm DIA 3 3 4 to 4 9 5 cm to 10 2 cm MIN HEIGHT MIN HEIGHT HEIGHT 1 1 2 to 1 3 4 3 8 cm to 4 4 cm DIA 3 3 4 to 3 7 8 9 5 cm to 10 2 cm REGULARS MIN HEIGHT HEIGHT 2 1 4 to 2 1 2 5 7 cm to 6 4 cm DIA 3 3 4 to 3 7 8 9 5 cm to 9 8 cm BIG MAC HEIGHT 5 8 1 6 cm SLICE 3 3 4 9 5 CM 3 7 8 9 8 CM 4...

Page 22: ... P N 1010710 Rev N 02 13 McDonald s REPLACEMENT PARTS continued B F 20 42 8 O N Z 6 58 2 36 59 13 46 9 10 3 B 35 60 10 77 7 9 1 61 5 4 3 2 1 45 81 82 FF T L 89 B B 88 GG NOTE Hardware List for items A Z and BB EE is on page 34 ...

Page 23: ...el Dial Pack of 10 For 1 17 Second Toasters YELLOW in Color 10P1026 Label Dial Pack of 10 For 1 10 Second Toasters GRAY in color 39 2100253 Knob Control 2 40 7000232 Cover End 1 41 4050214 Thermocouple Assy Platen 1 42 0021175 Weldment End Housing 1 43 7000110 Release Sheet Pack of 3 7000111 Release Sheet Pack of 10 44 0021174 Control Housing 1 45 7000121 Slide Rail Kit Includes 2 slide rails 2 fo...

Page 24: ... 1 X 331P103 Shoulder Bolt 5 16 18 x l 1 Y 040P111 Bushing Shorty 1 2 1 not shown Z 306P105 Screw 6 32 x 1 2 1 BB 331P106 Lockwasher 5 16 1 CC 212P118 Flat Washer 5 16 1 DD 331P101 Nut Hex 5 16 x 18 1 EE 300P102 Nut Tinnerman 2 FF 306P104 Screw 6 32 x 1 4 8 GG 325P163 Setscrew 1 4 28 x 5 16 8 HH 308P183 Screw Hexhead 8 32 x 3 8 1 Item Part Description Qty No Item Part Description Qty No REPLACEMEN...

Page 25: ...RAPID TOASTER VCT 200 25 P N 1010710 Rev N 02 13 McDonald s WIRING DIAGRAMS Pictorial Wiring Diagram ...

Page 26: ...RAPID TOASTER VCT 200 26 P N 1010710 Rev N 02 13 McDonald s HI LIMIT CONTROL Ladder Wiring Diagram ...

Page 27: ...RAPID TOASTER VCT 200 27 P N 1010710 Rev N 02 13 McDonald s NOTES ...

Page 28: ...RAPID TOASTER VCT 200 28 P N 1010710 Rev N 02 13 McDonald s NOTES ...

Reviews: