background image

 

 

SECTION 6 

 

Glass Thickness Adjustment 

The Washer allows for adjustment of the entire upper 
assembly to accommodate various thicknesses of 
glass.  On pneumatic lift equipped Washers, the glass 
thicknesses are factory pre-adjusted.  However, on 
manual glass thickness Washers, a gauge and pointer 
is provided as a guide.  The following procedure is 
used to adjust the glass thickness: 

 

Loosen the jam nut on one corner of the machine.  
Move the lower nut up or down. 

 

When the pointer shows the desired glass 
thickness on the gauge, retighten the jam nut. 

 

Repeat this procedure at each of the remaining 
three corners of the Washer. 

 

Conveyor Chain Idler 

Apply several drops of oil to all of the conveyor 
chain idlers and take-up sprocket bushings.  A 
molybdenum disulfide spray lubricant is also 
acceptable. 

GLASS WASHING MACHINES

 

18

 

Drive Chain  

 

 

Do not overtighten the drive chain.  This will 
result in a permanently stretched chain. 

 
The drive chain will stretch with use and needs to be 
retightened periodically.  The take-up sprocket 
(located on the infeed side above the gearmotor) is a 
chain tensioner mounted on a vertical channel.  
Loosen the appropriate nuts and draw the chain 
taught by sliding the tensioner into the chain to 
remove the excess slack.  If the chain has been 
stretched beyond the adjustment of the chain 
tensioner, remove two links from the chain and 
reconnect the chain. 
 

Blower Tube (Air Knife) Adjustment 

The blower tubes (air knives) have slots that can be 
clogged due to contaminated air, even with the 
blower filter in place.  If wet stripes are observed on 
the glass after running through the Washer, clean the 
slots by sliding a piece of flat metal 

1

/

32

 inch thick or 

less through the slot to remove particles from it. 

 
 

 
Belt Adjustment 

The V-belts will stretch slightly with use and must be 
re-tensioned periodically to transmit full power 
without slippage.  The brush drive belt is tensioned at 
the motor by lowering the motor base and locking it 
into place. 

On Washers that have multiple drive belts, the belts 
must be matched in length to assure even distribution 
of the load.  The belts must be replaced in matched 
sets.  

Do not

 make a set by mixing old and new belts. 

Some Washers have a spring-loaded tensioner.  The 
spring tension is adjusted by using the multi-holed 
mounting bracket.  If the belts appear to be slipping, 
adjust the bracket for more tension.   
 

Control Panel 

The control panel is relatively maintenance free.  
However, fuses, relays and switches may require 
replacement occasionally.   

 

 

 

Disconnect the main power to the Washer before 
performing any maintenance tasks on the control 
panel. 

 
Use a fuse puller to replace any fuses.  The circuit 
protector fuse may be replaced by hand.  

Before replacing any switch, make a notation of 
where the wire attaches using the wire color and wire 
number.  After disconnecting the wires from the 
switch, a new switch can be installed.  The wiring is 
then done to the new switch following the previous 
wire notation. 

To replace a relay, unplug it from the socket by 
pulling straight out.  Orient the relay in the same 
manner (it will only fit in one way) and push the new 
relay in all the way. 
 
 
 
 
 
 

 

Summary of Contents for TTW 366

Page 1: ...ING MACHINES OPERATION AND MAINTENANCE MANUAL Sommer Maca Industries Inc 5501 West Ogden Avenue Cicero Illinois 60804 Tel 708 863 5446 773 242 2871 Fax 708 863 5462 ATLANTA CHICAGO DALLAS MOONACHIE LO...

Page 2: ...S and WARNINGS 1 Notes 1 Cautions 1 Warnings 1 GENERAL PRECAUTIONS 2 Special Warning OSHA safety devices guards and covers 2 2 DESCRIPTION GENERAL DESCRIPTION 3 Model TTW 366 6 Brush Washer 3 Model TT...

Page 3: ...TRUCTIONS STARTING THE WASHER 13 Cleaning Action Quality 14 TEMPERATURE CONTROLLER 14 Setpoint Adjustment 14 Auto Tuning Procedure 15 6 MAINTENANCE MAINTENANCE CONCEPT 16 DAILY INSPECTION 16 DAILY MAI...

Page 4: ...ontrol Panel 18 7 TROUBLESHOOTING PROBLEM CAUSE POSSIBLE SOLUTION 19 20 TEMPERATURE CONTROLLER 21 Tuning the FUJI Temperature Controller 21 8 PART LOCATIONS CONTROLS 22 PANEL 23 CLEANING DRYING 24 BEL...

Page 5: ...ity and frequency of inspection and maintenance Frequent inspection and recommended lubrication procedures must be performed to ensure safe and trouble free operation and machine longevity 3 Common se...

Page 6: ...ir source of supply Parts F and I of Article 230 4 DO NOT use the Washer for any purpose for which it was not designed It is to be used only to wash flat float plate tempered specialized glass and mir...

Page 7: ...meter made with stainless steel journals and heavy steel tubing with a precision ground Nitrile covering The rollers are driven by a HP DC gear motor using chain and sprockets Bearings The brushes are...

Page 8: ...per sidebars The infeed and unloading conveyors are two feet long each All sections that become wet through normal operation are either plated coated or made from a corrosion resistant material Plumbi...

Page 9: ...hined upper sidebars The infeed and unloading conveyors are two feet long each All sections that become wet through normal operation are either plated coated or made from a corrosion resistant materia...

Page 10: ...CHINES 6 Frame The frame is a three part steel weldment with machined upper sidebars The infeed and unloading conveyors are 3 feet 2 inches long each All sections that become wet through normal operat...

Page 11: ...CHINES 7 Frame The frame is a three part steel weldment with machined upper sidebars The infeed and unloading conveyors are 3 feet 2 inches long each All sections that become wet through normal operat...

Page 12: ...HINES 8 Frame The frame is a three part steel weldment with machined upper sidebars The infeed and unloading conveyors are 3 feet 2 inches long each All sections that become wet through normal operati...

Page 13: ...HINES 9 Frame The frame is a three part steel weldment with machined upper sidebars The infeed and unloading conveyors are 3 feet 2 inches long each All sections that become wet through normal operati...

Page 14: ...ould have been made by the forks of a forklift or some other lifting device Check for crushed corners edges or framing members that could indicate that the crate was dropped Check for broken crate str...

Page 15: ...nect switch for servicing the Washer Local electrical codes may require this switch All wiring must meet local electrical codes Ensure that the Washer is wired for the SAME VOLTAGE as the voltage supp...

Page 16: ...tank The level should be within inch of the overflow coupling Fill the tanks with water through the pumps turned OFF by pressure to eliminate trapped air that may result in pump seal failure If the ov...

Page 17: ...maca air activated glass thickness adjustment system The clearance bars a factory set to prevent the insertion of glass that is too thick If the Washer uses a detergent tank ensure that the water leve...

Page 18: ...ushes can scrub the glass It is better to slow the conveyors rather than to increase the amount of detergent or raise the water temperature TEMPERATURE CONTROLLER On Washers equipped with the detergen...

Page 19: ...OPERATION DISPLAY Power ON Detergent temperature Turn on DETERGENT HEATER turn on SPRAY CHECK Detergent temperature pushbutton illuminated Set the setpoint for 130 F using the Setpoint Adjustment abov...

Page 20: ...ine daily maintenance Drain the water from the tank s by grasping the pin on the top of the standpipe in the tank s and removing Sponge the remaining water from the bottom of the tank s and wipe the i...

Page 21: ...urn will lower the brush away from the glass Each end of the brush will be adjusted to achieve a uniform area of contact flat stripe as seen on the glass when the brush is rotated by hand The followin...

Page 22: ...ed due to contaminated air even with the blower filter in place If wet stripes are observed on the glass after running through the Washer clean the slots by sliding a piece of flat metal 1 32 inch thi...

Page 23: ...g Check the heater fuses Allow sufficient warm up time Clean spray bar tubes out with a brush Clean the holes out with a wire or drill bit Clean thoroughly and rinse Check the final rinse water for ha...

Page 24: ...ss top and bottom Top and bottom blower tube slots should be adjacent to each other The bottom tube should be closer to the infeed of the Washer so the top trailing edge is blown off last Use a mix of...

Page 25: ...ort period of time if no Up Down arrow keys are pushed In case the parameter was overshot while using the Up Down keys the display will go back to the initial temperature setting by holding down the S...

Page 26: ...LOCATIONS S GLASS WASHING MACHINES 22 TANK BLOWER 6 7 8 1 3 9 2 2 CONTROLS 5 1 1 PUSHBUTTON 1 2 EMERGENCY STOP 3 POTENTIOMENTER 4 4 AUDIBLE ALARM 1 5 DIGITAL READOUT 1 6 UNLOAD CONSOLE 7 LOAD CONSOLE...

Page 27: ...LER 1 MAIN FUSES 6 1 1 DRIVE 2 CONVEYOR 1 0 OVERLOAD 3 CIRCUIT BREAKER 5 4 FUSES 5 5 MOTOR 9 PROTECTION 5 6 TRANSFORMER 7 CONTACTO 5 8 8 RELAY 9 LOGIC GLASS WASHING MACHINES 23 CONTROL 10 MAIN DISCON...

Page 28: ...N 8 S CLEANING DRYING 1 FLOWMETERS 2 BLOWER 3 PUMP DETERGENT 1 1 4 PUMP RINSE 5 TANK DETERGENT 6 TANK RINSE 7 AIR DUCTS 8 HOSES SPRAYPIPE 9 FILTER INLINE 7 8 8 8 1 4 1 6 3 5 2 9 9 GLASS WASHING MACHIN...

Page 29: ...SECTION 8 BELTS BEFORE RAISING UPPER SECTION BELTS REMOVED TO RAISE UPPER SECTION GLASS WASHING MACHINES 25...

Page 30: ...8 8 6 9 5 BRUSH SECTION 2 1 1 BRUSH 2 2 ROLLER SOLID 3 SPRAYPIPE 2 2 4 STRIP BRUSH 2 2 1 2 2 1 1 5 VALVE DETERGENT 6 VALVE RINSE 7 ROLLER RING 4 3 4 8 HOSES SPRAYPIPE 3 9 SOLENOID RINSE GLASS WASHING...

Page 31: ...SECTION 8 RAPID THICKNESS ADJUSTMENT QUICK BRUSH ADJUSTMENT GLASS WASHING MACHINES 27...

Page 32: ...BRUSH BELT 1 2 4 1 PULLEY BRUSH 2 1 2 IDLER TAKE UP 3 SPRING TAKE UP 4 BELT BRUSH 3 3 5 CONVEYOR CHAIN 1 CHAIN 2 TAKE UP CHAIN 4 4 4 4 4 3 MOTOR CONVEYOR 4 4 SPROCKET 5 ROLLER RING 2 3 1 GLASS WASHING...

Page 33: ...SECTION 8 DISCHARGE END VIEWS GLASS WASHING MACHINES 29...

Page 34: ...D It is necessary to lift the guard off of the pins that are retaining the upper guard section After removal flip the handles back to the closed position Care must be taken not to damage the guard by...

Page 35: ...T 3 PILLOW BLOCK ROLLER 4 PILLOW BLOCK BRUSH 5 BELT BRUSH 6 BELT MOTOR 7 BRUSH 8 PIPE SPRAY 9 CHAIN 10 CONTROL BOX POWER LIFT 11 GEAR PINCH 12 O RING 13 SPRING BELT TENSIONER 14 SPROCKET 15 ROLLER SOL...

Page 36: ...SECTION 8 RIGHT SIDE VIEW 14 19 11 12 1 8 13 5 17 6 9 1 3 5 1 15 11 12 10 2 1 GLASS WASHING MACHINES 32...

Page 37: ...SECTION 8 LEFT SIDE VIEW GLASS WASHING MACHINES 33 16 21 8 2 3 8 4 4 2 3 8 4 4 2 3 8 4 4 20...

Page 38: ...u of any other warranty expressed or implied including any warranty of MERCHANTABILITY OR FITNESS FOR PURPOSE In the case of equipment furnished by the Seller but not of the Seller s manufacturer the...

Reviews: