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SECTION 1

 

 

SAFETY 

 

FAILURE TO OBSERVE THE WARNINGS, CAUTIONS AND INSTRUCTIONS LISTED IN 

THIS MANUAL AND ON THE DECALS ATTACHED TO THW GLASS WASHING MACHINE 

COULD CAUSE SERIOUS INJURY TO PERSONNEL OR DAMAGE TO EQUIPMENT. 

 

GENERAL SAFETY INFORMATION 
 
Introduction 

This manual contains instructions and operating and 
maintenance procedures for Somaca Glass Washing 
Machines (herein called “Washer”).  The machines 
must always be operated and maintained in 
accordance with the instructions and procedures 
contained in this manual.  Only qualified personnel 
thoroughly familiar with the operating and 
maintenance instructions should operate and maintain 
this equipment. 

 

Safe Operating Considerations 

Safety must be observed through all facets of 
operation and maintenance.  Proper tools and 
operating procedures must always be used to prevent 
accidents that could cause injury to personnel or 
damage to equipment.  Safe, reliable operation and 
long service are dependent on three important 
considerations: 

1. 

Care exercised during installation

              

 

The most important single factor of installation is 
the alignment and leveling of one to three 
sections (large machine) that comprise the 
Washer.  These must be installed properly on a 
solid floor to maintain critical alignments.       

2. 

Quality and frequency of inspection and 
maintenance

              

 

Frequent inspection and recommended 
lubrication procedures must be performed to 
ensure safe and trouble-free operation and 
machine longevity. 

3. 

Common sense approach to operation

              

 

The Washer is not necessarily a complex device 
due to its functionality and the flexibility it 
offers; however, there is no witchcraft involved 
in its operation.  Patience and time spent in 
acquiring familiarity with the aspects of 
operation will reveal most of its secrets.  The 
most important rule is: 

DON’T TAKE CHANCES! 

 

NOTES, CAUTIONS AND WARNINGS 

 

1. 

Notes

 

 

 

The notes contained throughout this manual 
provide additional information to carry out the 
operating and maintenance procedures.  Any 
particular note is listed just prior to the 
procedural step to which it applies.  This is an 
example of a NOTE format. 

 

2. 

Cautions

 

 

 

The cautions in this manual contain 
instructions and information concerning 
operation and maintenance procedures that, if 
not followed, could cause damage to 
equipment, parts and facilities.  Like notes, 
cautions are listed just prior to the steps to 
which they apply.  This is an example of a 
CAUTION format. 

 

3. 

Warnings

 

 

 

           

 

The warnings in this manual contain 
instructions and information concerning 
operation and maintenance procedures that, if 
not followed, could cause injury to personnel.  
Warnings also are listed just prior to the steps 
to which they apply.  This is an example of a 
WARNING format.

 

GLASS WASHING MACHINES

 

 

 

1

Summary of Contents for TTW 366

Page 1: ...ING MACHINES OPERATION AND MAINTENANCE MANUAL Sommer Maca Industries Inc 5501 West Ogden Avenue Cicero Illinois 60804 Tel 708 863 5446 773 242 2871 Fax 708 863 5462 ATLANTA CHICAGO DALLAS MOONACHIE LO...

Page 2: ...S and WARNINGS 1 Notes 1 Cautions 1 Warnings 1 GENERAL PRECAUTIONS 2 Special Warning OSHA safety devices guards and covers 2 2 DESCRIPTION GENERAL DESCRIPTION 3 Model TTW 366 6 Brush Washer 3 Model TT...

Page 3: ...TRUCTIONS STARTING THE WASHER 13 Cleaning Action Quality 14 TEMPERATURE CONTROLLER 14 Setpoint Adjustment 14 Auto Tuning Procedure 15 6 MAINTENANCE MAINTENANCE CONCEPT 16 DAILY INSPECTION 16 DAILY MAI...

Page 4: ...ontrol Panel 18 7 TROUBLESHOOTING PROBLEM CAUSE POSSIBLE SOLUTION 19 20 TEMPERATURE CONTROLLER 21 Tuning the FUJI Temperature Controller 21 8 PART LOCATIONS CONTROLS 22 PANEL 23 CLEANING DRYING 24 BEL...

Page 5: ...ity and frequency of inspection and maintenance Frequent inspection and recommended lubrication procedures must be performed to ensure safe and trouble free operation and machine longevity 3 Common se...

Page 6: ...ir source of supply Parts F and I of Article 230 4 DO NOT use the Washer for any purpose for which it was not designed It is to be used only to wash flat float plate tempered specialized glass and mir...

Page 7: ...meter made with stainless steel journals and heavy steel tubing with a precision ground Nitrile covering The rollers are driven by a HP DC gear motor using chain and sprockets Bearings The brushes are...

Page 8: ...per sidebars The infeed and unloading conveyors are two feet long each All sections that become wet through normal operation are either plated coated or made from a corrosion resistant material Plumbi...

Page 9: ...hined upper sidebars The infeed and unloading conveyors are two feet long each All sections that become wet through normal operation are either plated coated or made from a corrosion resistant materia...

Page 10: ...CHINES 6 Frame The frame is a three part steel weldment with machined upper sidebars The infeed and unloading conveyors are 3 feet 2 inches long each All sections that become wet through normal operat...

Page 11: ...CHINES 7 Frame The frame is a three part steel weldment with machined upper sidebars The infeed and unloading conveyors are 3 feet 2 inches long each All sections that become wet through normal operat...

Page 12: ...HINES 8 Frame The frame is a three part steel weldment with machined upper sidebars The infeed and unloading conveyors are 3 feet 2 inches long each All sections that become wet through normal operati...

Page 13: ...HINES 9 Frame The frame is a three part steel weldment with machined upper sidebars The infeed and unloading conveyors are 3 feet 2 inches long each All sections that become wet through normal operati...

Page 14: ...ould have been made by the forks of a forklift or some other lifting device Check for crushed corners edges or framing members that could indicate that the crate was dropped Check for broken crate str...

Page 15: ...nect switch for servicing the Washer Local electrical codes may require this switch All wiring must meet local electrical codes Ensure that the Washer is wired for the SAME VOLTAGE as the voltage supp...

Page 16: ...tank The level should be within inch of the overflow coupling Fill the tanks with water through the pumps turned OFF by pressure to eliminate trapped air that may result in pump seal failure If the ov...

Page 17: ...maca air activated glass thickness adjustment system The clearance bars a factory set to prevent the insertion of glass that is too thick If the Washer uses a detergent tank ensure that the water leve...

Page 18: ...ushes can scrub the glass It is better to slow the conveyors rather than to increase the amount of detergent or raise the water temperature TEMPERATURE CONTROLLER On Washers equipped with the detergen...

Page 19: ...OPERATION DISPLAY Power ON Detergent temperature Turn on DETERGENT HEATER turn on SPRAY CHECK Detergent temperature pushbutton illuminated Set the setpoint for 130 F using the Setpoint Adjustment abov...

Page 20: ...ine daily maintenance Drain the water from the tank s by grasping the pin on the top of the standpipe in the tank s and removing Sponge the remaining water from the bottom of the tank s and wipe the i...

Page 21: ...urn will lower the brush away from the glass Each end of the brush will be adjusted to achieve a uniform area of contact flat stripe as seen on the glass when the brush is rotated by hand The followin...

Page 22: ...ed due to contaminated air even with the blower filter in place If wet stripes are observed on the glass after running through the Washer clean the slots by sliding a piece of flat metal 1 32 inch thi...

Page 23: ...g Check the heater fuses Allow sufficient warm up time Clean spray bar tubes out with a brush Clean the holes out with a wire or drill bit Clean thoroughly and rinse Check the final rinse water for ha...

Page 24: ...ss top and bottom Top and bottom blower tube slots should be adjacent to each other The bottom tube should be closer to the infeed of the Washer so the top trailing edge is blown off last Use a mix of...

Page 25: ...ort period of time if no Up Down arrow keys are pushed In case the parameter was overshot while using the Up Down keys the display will go back to the initial temperature setting by holding down the S...

Page 26: ...LOCATIONS S GLASS WASHING MACHINES 22 TANK BLOWER 6 7 8 1 3 9 2 2 CONTROLS 5 1 1 PUSHBUTTON 1 2 EMERGENCY STOP 3 POTENTIOMENTER 4 4 AUDIBLE ALARM 1 5 DIGITAL READOUT 1 6 UNLOAD CONSOLE 7 LOAD CONSOLE...

Page 27: ...LER 1 MAIN FUSES 6 1 1 DRIVE 2 CONVEYOR 1 0 OVERLOAD 3 CIRCUIT BREAKER 5 4 FUSES 5 5 MOTOR 9 PROTECTION 5 6 TRANSFORMER 7 CONTACTO 5 8 8 RELAY 9 LOGIC GLASS WASHING MACHINES 23 CONTROL 10 MAIN DISCON...

Page 28: ...N 8 S CLEANING DRYING 1 FLOWMETERS 2 BLOWER 3 PUMP DETERGENT 1 1 4 PUMP RINSE 5 TANK DETERGENT 6 TANK RINSE 7 AIR DUCTS 8 HOSES SPRAYPIPE 9 FILTER INLINE 7 8 8 8 1 4 1 6 3 5 2 9 9 GLASS WASHING MACHIN...

Page 29: ...SECTION 8 BELTS BEFORE RAISING UPPER SECTION BELTS REMOVED TO RAISE UPPER SECTION GLASS WASHING MACHINES 25...

Page 30: ...8 8 6 9 5 BRUSH SECTION 2 1 1 BRUSH 2 2 ROLLER SOLID 3 SPRAYPIPE 2 2 4 STRIP BRUSH 2 2 1 2 2 1 1 5 VALVE DETERGENT 6 VALVE RINSE 7 ROLLER RING 4 3 4 8 HOSES SPRAYPIPE 3 9 SOLENOID RINSE GLASS WASHING...

Page 31: ...SECTION 8 RAPID THICKNESS ADJUSTMENT QUICK BRUSH ADJUSTMENT GLASS WASHING MACHINES 27...

Page 32: ...BRUSH BELT 1 2 4 1 PULLEY BRUSH 2 1 2 IDLER TAKE UP 3 SPRING TAKE UP 4 BELT BRUSH 3 3 5 CONVEYOR CHAIN 1 CHAIN 2 TAKE UP CHAIN 4 4 4 4 4 3 MOTOR CONVEYOR 4 4 SPROCKET 5 ROLLER RING 2 3 1 GLASS WASHING...

Page 33: ...SECTION 8 DISCHARGE END VIEWS GLASS WASHING MACHINES 29...

Page 34: ...D It is necessary to lift the guard off of the pins that are retaining the upper guard section After removal flip the handles back to the closed position Care must be taken not to damage the guard by...

Page 35: ...T 3 PILLOW BLOCK ROLLER 4 PILLOW BLOCK BRUSH 5 BELT BRUSH 6 BELT MOTOR 7 BRUSH 8 PIPE SPRAY 9 CHAIN 10 CONTROL BOX POWER LIFT 11 GEAR PINCH 12 O RING 13 SPRING BELT TENSIONER 14 SPROCKET 15 ROLLER SOL...

Page 36: ...SECTION 8 RIGHT SIDE VIEW 14 19 11 12 1 8 13 5 17 6 9 1 3 5 1 15 11 12 10 2 1 GLASS WASHING MACHINES 32...

Page 37: ...SECTION 8 LEFT SIDE VIEW GLASS WASHING MACHINES 33 16 21 8 2 3 8 4 4 2 3 8 4 4 2 3 8 4 4 20...

Page 38: ...u of any other warranty expressed or implied including any warranty of MERCHANTABILITY OR FITNESS FOR PURPOSE In the case of equipment furnished by the Seller but not of the Seller s manufacturer the...

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