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                                                    User Manual UM0006_ASW3000-10000-T_EN_V01_0221 

1.  Disconnect AC circuit breaker and secure against 

reconnection.   

2.  Disconnect the DC-switch and secure against reconnection.   

3.  Use a current probe to ensure that no current is present in the 

DC cables.   

 

4.  Release and disconnect all DC connectors. To do so, insert a 

flat-blade screwdriver or an angled screwdriver (blade width: 

 

Danger to life due to electric shock when touching exposed 

DC conductors or DC plug contacts if the DC connectors are 

damaged or loose 

The DC connectors can break or become damaged, become 

free of the DC cables, or no longer be connected correctly if 

the DC connectors are released and disconnected incorrectly. 

This can result in the DC conductors or DC plug contacts 

being exposed. Touching live DC conductors or DC plug 

connectors will result in death or serious injury due to electric 

shock. 

Wear insulated gloves and use insulated tools when working 

on the DC connectors. 

Ensure that the DC connectors are in perfect condition and 

that none of the DC conductors or DC plug contacts are 

exposed. 

Carefully release and remove the DC connectors as 

described in the following. 

Summary of Contents for ASW T Series

Page 1: ......

Page 2: ...Safety 6 2 1 Intended use 6 2 2 Important safety information 8 2 3 Symbols on the label 11 3 Unpacking 12 3 1 Scope of delivery 12 3 2 Check for transport damage 13 4 Mounting 14 4 1 Requirements for...

Page 3: ...via demand response enabling device DRED 49 6 5 Communication with the third party device 50 6 6 Earth fault alarm 50 7 Commissioning 51 7 1 Electrical check 51 7 2 Mechanical check 52 7 3 Safety code...

Page 4: ...eral data 62 10 4 Safety regulations 63 10 5 Tools and torque 64 10 6 Efficiency 65 10 7 Power reduction 71 11 Troubleshooting 78 12 Maintenance 81 12 1 Cleaning the contacts of the DC switch 82 12 2...

Page 5: ...current AC and feeds it into the grid 1 2 Area of Validity This manual describes the mounting installation commissioning and maintenance of the following Solplanet inverters ASW3000 T ASW4000 T ASW500...

Page 6: ...gers and risks associated with installing repairing and using electrical devices and installations Training in the installation and commissioning of electrical devices and installations Knowledge of t...

Page 7: ...be operated with PV arrays PV modules and cabling of protection class II in accordance with IEC 61730 application class A Do not connect any sources of energy other than PV modules to Solplanet invert...

Page 8: ...ure that the values comply with the permitted operating range of all components at all times 7 The product must only be used in countries for which it is approved or released by AISWEI and the grid op...

Page 9: ...ric shock when live components or cables are touched All work on the inverter must only be carried out by qualified personnel who have read and fully understood all safety information contained in thi...

Page 10: ...ectors from the inverter under load an electric arc may occur leading to electric shock and burns Do not touch non insulated cable ends Do not touch the DC conductors Do not touch any live components...

Page 11: ...conductive surfaces so that there is continuous conduction Risk of burns due to hot enclosure parts Some parts of the enclosure can get hot during operation During operation do not touch any parts oth...

Page 12: ...nd current Work on the inverter must only be carried out by skilled and authorized electricians Beware of hot surfaces The inverter can get hot during operation Avoid contact during operation WEEE des...

Page 13: ...tes to allow the energy storage capacitors to fully discharge Observe the documentation Observe all documentation supplied with the product 3 Unpacking 3 1 Scope of delivery Obje ct Description Quanti...

Page 14: ...anything is missing contact your dealer at once 3 2 Check for transport damage Thoroughly inspect the packaging upon delivery If you detect any damage to the packaging which indicates the inverter may...

Page 15: ...e 4 The ambient temperature should be below 40 C to ensure optimal operation 5 Observe the minimum clearances to walls other inverters or objects as follows to ensure sufficient heat dissipation Dange...

Page 16: ...In order to avoid power reduction caused by overheating do not mount the inverter in a location that allows long term exposure to direct sunlight 7 Ensure optimum operation and extend service life avo...

Page 17: ...ight and dimensions 9 If mounted in a residential area we recommend mounting the inverter on a solid surface Plasterboard and similar materials are not recommended due to audible vibrations when in us...

Page 18: ...to the inverter 13 Mount the inverter at eye level for easy inspection 4 2 Mounting the inverter 1 Risk of injury when lifting the inverter or if it is dropped 2 The weight of Solplanet inverter is m...

Page 19: ...es then drill 3 holes 10 to a depth about 70mm During operation keep the drill vertical to the wall and hold the drill steady to avoid tilted holes Risk of injury due to damaged cables There may be po...

Page 20: ...the inverter 3 Hold the inverter using the handles at the corners attach the inverter onto the wall bracket tilted slightly downwards 4 Check both sides of the outer fin of the inverter to ensure that...

Page 21: ...M0006_ASW3000 10000 T_EN_V01_0221 is securely in place 5 Attach the outer fins of heat sink to both sides of the wall bracket using M4 screws screw driver type PH2 torque 1 6 Nm Dismante the inverter...

Page 22: ...ethal electric shocks If you disconnect the DC connectors from the inverter under load an electric arc may occur leading to electric shock and burns Do not touch non insulated cable ends Do not touch...

Page 23: ...of the connection area Risk of injury due to electric shock Touching an ungrounded PV module or array frame can cause a lethal electric shock connect and ground the PV modules array frame and electric...

Page 24: ...art meter optional system monitoring E AC connector AC connection F Additional grounding screw 5 3 Electrical connection diagram with a separate DC isolator Local standards or codes may require that a...

Page 25: ...10000 T_EN_V01_0221 5 4 AC Connection 5 4 1 Conditions for the AC connection Cable Requirements The grid connection is made using 5 conductors L1 L2 L3 N and PE We recommend the following requirements...

Page 26: ...The conductor cross section should be dimensioned to avoid power loss in cables exceeding 1 of rated output power The maximum cable lengths relative to the conductor cross section as follows Conductor...

Page 27: ...reduce overvoltage category IV to overvoltage category III are required AC circuit breaker In PV systems with multiple inverters protect each inverter with a separate circuit breaker This will preven...

Page 28: ...ductor monitoring device detects when there is no grounding conductor connected and disconnects the inverter from the utility grid if this is the case Depending on the installation site and grid confi...

Page 29: ...ctor with a cross section of at least 10 mm to the AC connector bush insert Connect an additional grounding that has at least the same cross section as the connected grounding conductor to the AC conn...

Page 30: ...screwdriver Screwdriver type PH1 torque 0 8Nm 3 Insert the adapter to the socket element stuff the seal ring into the adapter and tighten the swivel nut 4 Plug the AC connector into the socket for the...

Page 31: ...ng to the inverter This prevents touch current if the grounding conductor on the AC connector fails Procedure 1 Align the terminal lug with protective conductor 2 Insert the screw through the hole loc...

Page 32: ...the open circuit voltage of the PV array must never exceed the maximum input voltage of the inverter The connection cables of the PV modules must be provided with the connectors The positive connectio...

Page 33: ...ZKLA or USE2 and comply with the following properties External diameter 5 8mm Conductor cross section 2 5 6mm Qty single wires minimum 7 Nominal voltage minimum 1000V Procedure 1 Strip 12 mm of the ca...

Page 34: ...bly snaps into place 4 Ensure that the cable is correctly positioned Result Measure If the stranded wires are visible in the chamber of the clamping bracket the cable is correctly positioned Proceed t...

Page 35: ...sembling the DC connectors Procedure 1 Set the DC Switch of the inverter to position OFF Danger to life due to high voltages on DC conductors When exposed to sunlight the PV array generates dangerous...

Page 36: ...nnector insert a flat blade screwdriver blade width 3 5 mm into the side catch mechanism and lever open 4 Carefully pull the DC connector apart 5 Release the clamping bracket To do so insert a flat bl...

Page 37: ...connector must be reassembled again The DC cable must always have the same polarity as the DC connector 5 Ensure that the open circuit voltage of the PV strings does not exceed the maximum DC input v...

Page 38: ...h down the clamping bracket and push the swivel nut up to the thread Insert the sealing plug into the DC connector Tighten the DC connector torque 2 Nm Damage to the inverter due to moisture and dust...

Page 39: ...38 User Manual UM0006_ASW3000 10000 T_EN_V01_0221 Insert the DC connectors with sealing plugs into the corresponding DC inputs on the inverter...

Page 40: ...1 Take out the WiFi Stick included in the scope of delivery 2 Attach the WiFi Stick to the connection port in place and tighten it into the port by hand with the nut in the stick Make sure the stick i...

Page 41: ...inverter from all voltage sources before connect the network cable The inverter can be destroyed by wrong communication wiring Internal components of the inverter can be irreparably damaged due to in...

Page 42: ...n8 7V The network cable meeting the EIA TIA 568A or 568B standard must be UV resistant if it is to be used outdoors Cable requirement Shielding wire CAT 5E or higher UV resistant for outdoor use RS485...

Page 43: ...k cable The inverter have two RJ45 interfaces with the same function If there is only one network cable you can use any of them 6 Tighten the swivel nut firmly Make sure the cable gland is mounted pro...

Page 44: ...cable in reverse order 5 6 3 Connect the smart meter cable Procedure 1 Remove the communication plate from the inverter Danger to life due to electric shock when live components are touched Disconnec...

Page 45: ...latch of the smart meter terminal and insert the stripped cable accordingly Make sure the cable is connected firmly 3 Insert the smart meter terminal to the socket attach communication plate to the in...

Page 46: ...stick with WLAN module The connection diagram between the inverter and internet with a WLAN connection is shown as following two pictures both two methods are available Please note that each WiFi sti...

Page 47: ...for system information And download the user manual for the AISWEI Cloud Web or AISWEI Cloud APP 6 2 System monitoring via RS485 This inverter is equipped with RJ45 interfaces for multipoint communica...

Page 48: ...Cloud APP 6 3 Active power control with Smart meter The inverter can control activepower output via connecting smart meter following picture is the system connection mode through WiFi stick Possible...

Page 49: ...re in section 6 2 You can vist the website www solplanet net for more information and download the user manual for the AiCom Smart meter as above SDM120 Modbus connecting method and seting baud rate m...

Page 50: ...ed demand response commands demand response modes are described as follows Mode Requirement DRM 0 Operate the disconnection device DRM 1 Do not consume power DRM 2 Do not consume at more than 50 of ra...

Page 51: ...ble You can vist the website www solplanet net for more information and download the user manual for the AiCom 6 5 Communication with the third party device Solplanet inverters can also connect with o...

Page 52: ...permitted limits Check the polarity of the DC voltage make sure the DC voltage has the correct polarity Check the PV generator s insulation to ground with a multimeter make sure that insulation resist...

Page 53: ...ommunication cable and AC connector have been correctly wired and tightened 7 3 Safety code check Choose suitable safety code according to the location of installation please visit website http www ai...

Page 54: ...ut voltage but lower than the start up DC input voltage the inverter is waiting for sufficient DC input voltage and cannot feed power into the grid 2 Checking When the initial voltage of the strings e...

Page 55: ...is equipped with a display panel You can view the running status The seven LEDs are 1 2 3 4 5 6 7 LED5 LED4 LED3 LED2 LED1 LED6 LED7 8 2 LED indicators The inverter is equipped with three LED indicat...

Page 56: ...o the ready to grid state the above five LEDs into the horse light mode according to the following mode cycle LED1 LED2 LED3 LED4 LED5 time interval 1s 8 2 2 LED6 Yellow communication indicator The li...

Page 57: ...DC connectors are damaged or loose The DC connectors can break or become damaged become free of the DC cables or no longer be connected correctly if the DC connectors are released and disconnected inc...

Page 58: ...21 57 3 5 mm into one of the side and pull the DC connectors straight out Do not pull on the cable 5 Release and disconnect the AC connector Rotate the socket element counter clockwise to open 6 Wait...

Page 59: ...ower STC 450 0W 600 0W 750 0W 9000 W 1200 0W 1500 0W Max input voltage Rated input voltage 1000V 630V MPP voltage range 125 950 V Full load MPP voltage range 300 820 V 500 820V Intitial feed in volta...

Page 60: ...995V the inverter starts self checking 10 2 AC output data Type ASW 3000 T ASW 4000 T ASW 5000 T ASW 6000 T ASW 8000 T ASW 1000 0 T Rated output power 3000 W 4000 W 5000 W 6000 W 8000 W 1000 0 W Max...

Page 61: ...t AC power frequency 60 Hz 55 Hz to 65Hz Max continuous output current 3 5 0 A 3 6 7 A 3 8 4 A 3 9 1 A 3 13 3A 3 15 2 A Maximum output current under fault conditions 3 13A 3 21A Maximum output overcur...

Page 62: ...D at the rated power 3 Night time power loss 1 W Standby power loss 12 W Overvoltage category in accordance with IEC60664 1 III 1 The AC voltage range depends on the local safety standards and rules 2...

Page 63: ...72 mm Mounting environment Indoor and Outdoor Mounting recommendation Wall bracket Operating temperature range 25 60 Max permissible value for relative humidity non condensing 100 Max operating altitu...

Page 64: ...ated DC isolator Integrated DC reverse polarity protection AC short circuit current capability Integrated Residual current monitoring Integrated Islanding protection Integrated Three phase monitoring...

Page 65: ...ls model Object Torque Torque screwdriver T25 Screws for the cover 3 0 Nm Torque screwdriver T20 Screws for connecting the inverter and wall bracket Screw for second protective grounding connection 1...

Page 66: ...n the wall Rubber mallet Hammer wall plugs into holes Cable cutter Cut power cables Multimeter Check electrical connection Marker Mark the positions of drill holes ESD glove Wear ESD glove when openin...

Page 67: ...sed on rated grid voltage cos phi 1 and an ambient temperature of 25 Efficiency curve ASW 10000 T Max efficiency max 98 34 European weighted efficiency EU 98 02 Max MPPT efficiency MPPT 99 99 Efficien...

Page 68: ...ency max 98 34 European weighted efficiency EU 97 99 Max MPPT efficiency MPPT 99 99 Efficiency curve ASW 6000 T 80 00 82 00 84 00 86 00 88 00 90 00 92 00 94 00 96 00 98 00 100 00 5 00 10 00 20 00 30 0...

Page 69: ...ency max 98 23 European weighted efficiency EU 97 63 Max MPPT efficiency MPPT 99 99 Efficiency curve ASW 5000 T 80 00 82 00 84 00 86 00 88 00 90 00 92 00 94 00 96 00 98 00 100 00 5 00 10 00 20 00 30 0...

Page 70: ...ncy max 98 21 European weighted efficiency EU 97 48 Max MPPT efficiency MPPT 99 99 Efficiency curve ASW 4000 T 80 00 82 00 84 00 86 00 88 00 90 00 92 00 94 00 96 00 98 00 100 00 5 00 10 00 20 00 30 00...

Page 71: ...max 98 21 European weighted efficiency EU 97 23 Max MPPT efficiency MPPT 99 99 Efficiency curve ASW 3000 T 80 00 82 00 84 00 86 00 88 00 90 00 92 00 94 00 96 00 98 00 100 00 5 00 10 00 20 00 30 00 50...

Page 72: ...er reduction depends on many operating parameters including ambient temperature input voltage grid voltage grid frequency and power available from the PV modules This device can decrease power output...

Page 73: ...00 10000 T_EN_V01_0221 Power reduction with increased ambient temperature ASW 3000 T 0 500 1000 1500 2000 2500 3000 3500 20 25 30 35 40 45 50 55 60 65 70 75 Output power W Ambient temperture ASW3000 T...

Page 74: ...T_EN_V01_0221 73 Power reduction with increased ambient temperature ASW 4000 T 0 500 1000 1500 2000 2500 3000 3500 4000 4500 20 25 30 35 40 45 50 55 60 65 70 75 Output power W Ambient temperture ASW4...

Page 75: ...3000 10000 T_EN_V01_0221 Power reduction with increased ambient temperature ASW 5000 T 0 1000 2000 3000 4000 5000 6000 20 25 30 35 40 45 50 55 60 65 70 75 Output power W Ambient temperture ASW5000 T 2...

Page 76: ...0000 T_EN_V01_0221 75 Power reduction with increased ambient temperature ASW 6000 T 0 1000 2000 3000 4000 5000 6000 7000 20 25 30 35 40 45 50 55 60 65 70 75 Output power W Ambient temperture ASW6000 T...

Page 77: ...00 T_EN_V01_0221 Power reduction with increased ambient temperature ASW 8000 T 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 20 25 30 35 40 45 50 55 60 65 70 75 Output power W Ambient temperture ASW8...

Page 78: ...10000 T_EN_V01_0221 77 Power reduction with increased ambient temperature ASW 10000 T 0 2000 4000 6000 8000 10000 12000 20 25 30 35 40 45 50 55 60 65 70 75 Output power W Ambient temperture ASW10000 T...

Page 79: ...grid frequency and observe how often major fluctuations occur If this fault is caused by frequent fluctuations try to modify the operating parameters after informing the grid operator first E34 Check...

Page 80: ...f all PV cables and modules If this fault is still shown contact the service E37 Check the open circuit voltages of the strings and make sure it is below the maximum DC input voltage of the inverter I...

Page 81: ...ult still exists please contact the service personnel E48 Check whether the electric supply is abnormal If the electric supply is normal and this fault still exists please contact the service personne...

Page 82: ...PV2 input over current software 37 PV2 input over current hardware 40 BUS over voltage software 42 BUS voltage unbalance for three phase inverter 44 Grid voltage over instant 45 Output over current so...

Page 83: ...of the DC switch once per year Perform cleaning by cycling the switch to ON OFF positions 5 times The DC switch is located at the lower left of the housing 12 2 Cleaning the heat sink Clean the heat s...

Page 84: ...stallation site 14 EU Declaration of Conformity within the scope of the EU directives Electromagnetic compatibility 2014 30 EU L 96 79 106 March 29 2014 EMC Low Voltage Directive 2014 35 EU L 96 357 3...

Page 85: ...ons are not met AISWEI has the right to refuse to provide with the relevant warranty service 16 Contact If you have any technical problems concerning our products please contact Aiswei service We requ...

Page 86: ...ce au aiswei tech com Add Level 40 140 William Street Melbourne VIC 3000 Australia AISWEI B V Hotline 31 208 004 844 Netherlands 48 134 926 109 Poland Service email service eu aiswei tech com Add Muid...

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