SOLARFOCUS ecotop light Installation Manual Download Page 1 | Manualshive

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Installation manual for qualified personnel

Read carefully before operating.

DR-0179-EN / v7-202109

Pellet boiler

ecotop

zero,

ecotop

light

1
2
3
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Summary of Contents for ecotop light

Page 1: ...Installation manual for qualified personnel Read carefully before operating DR 0179 EN v7 202109 Pellet boiler ecotopzero ecotoplight ...

Page 2: ...ion mixer shaft mixer motor 22 6 5 Fill the heating system 22 6 6 Bleed the heating system 22 7 Electrical connection 23 7 1 Voltage supply for the heating system 23 7 2 Connections to the boiler power element 23 7 2 1 Connect heating circuit pump X9 X10 24 7 2 2 Pellet conveyor system X14 24 7 2 3 External boiler request X28 24 7 2 4 Malfunction X29 25 7 2 5 External request X51 25 7 3 Cable duct...

Page 3: ...engage the safety equipment of the hea ting system In case of failure arrange for immediate repair Maintenance and repair Perform maintenance activities at the specified intervals No or incorrect maintenance leads to inefficient operation higher failure risk of the boi ler and increased potential for hazards Recommendation Conclude maintenance con tract Have repairs done by qualified personnel onl...

Page 4: ...light by the inte grated return lift as standard Supply air to the boiler The supply air to the boiler must not contain any aggressive substances These can cause cor rosion in boiler and fireplace Aggressive substances are e g chlorine or fluo rine compounds used in cleaning agents sol vents adhesives 3 1 2 Conditions for entitlement to benefits For warranty and warranty claims observe the fol low...

Page 5: ...automatically fed firing systems nominal heat output up to 500 kW DIN EN 12828 Heating systems in buildings plan ning for water based heating systems EN 13384 13384 Flue gas systems thermal and flow based calculation methods 1 Exhaust systems with one fireplace ÖNORM H 5151 Planning of central hot water heating systems with or without hot water pre paration Part 1 Simple inspection of combustion p...

Page 6: ...or two boi lers there is a risk considering the different ope rating states of the boilers full load partial load This can lead to problems e g the flue gas has too low energy during the ascent and does not lift off sufficiently from the chimney mouth odour pollution by flue gases Singly equipped chimneys are more reliable and safer than multi fuelled fireplaces Do not connect a gas boiler and blo...

Page 7: ...ting appliances with a nominal output of up to 35 kW a combustion air opening of at least 150 cm or 2 x 75 cm routed directly into the open air must be provided Alternatively a door window leading outside and a room content of at least 4 m kW nominal heat output are suitable If the Aufstellraum does not abut onto an outside wall combustion air supply via connecting rooms is possible Here the com b...

Page 8: ...termine the total allowable hardness for the sys tem the specific water content must be determined System volume divided by total heating capacity equals Specific system volume 1166 litres 25 kW 46 64 l kW Specific system volume Table Permissible total hardness of the filling water Total heat output Specific system volume VDI 2035 20 l kW 20 50 l kW 50 l kW 50 kW 16 8 dH 11 2 dH 0 11 dH 50 200 kW ...

Page 9: ...xpansion tank with a capacity of 12 of the total hydraulic system volume Secure the expansion tank against shut off To do this either use the shut off options on the way to the expansion tank as cap valves or unscrew the hand lever handwheel and attach it to the expan sion tank with the wire in a clearly visible position The installation of an expansion vessel or a pres sure maintenance system is ...

Page 10: ...n an ash box which must be emptied at regular intervals The ecotop zero has an integrated electrostatic dust collector At ecotop light this electrostatic dust collector can be retrofitted on request 4 2 Fuel Pellets Use wood pellets only in accordance with these spe cifications Pellets according to the ISO 17225 2 standard class A1 Pellets that meet the additional ENplus certifica tion Pellets tha...

Page 11: ...he boiler The boiler must be correctly dimensioned in relation to the heat distribution system behind it For a correct design see calculations according to standard EN 12828 4 6 Functional components 1 Heating water heating circuit return flow 2 Flue gas pipe 3 Connections for pellets 20 4 Induced draft fan 5 Suction turbine for pellets suction 6 Electrostatic dust filter optional at ecotop light ...

Page 12: ... again by unscrewing the black sealing cap 1 and pressing the button as soon as the boiler tem perature falls below 60 C If the safety overtemperature reset trips this is indicated in the boiler control display Abb 2 3 Position of the overtemperature reset Safety valve to protect against excess pres sure in the system The safety valve 1 is a safety device for protecting against overpressure in the...

Page 13: ...ary feeder for pellet transport Complies with requirements regarding burn back protection devices BPD according to TRVB 118 H Prevents backflow of flammable products of com bustion into the fuel supply according to EN 303 5 Prevents spreading of fire into the fuel supply according to EN 303 5 4 8 Dimensions and connections Front Back Installation manual ecotop zero ecotop light 13 ...

Page 14: ...Top view flue gas pipe connection aligned upwards Top view flue gas pipe connection aligned back wards 1 Boiler return 2 Boiler flow 3 Flue gas pipe 4 Pellet return air 5 Pellet suction 14 Installation manual ecotop zero ecotop light ...

Page 15: ...ntent l 55 55 55 Max permissible operating pressure bar 3 3 3 Boiler flow boiler return connection 1 UN 1 UN 1 UN Drain connection AG 1 2 AG 1 2 AG 1 2 Differential pressure at ΔT 10 K hPa 145 245 345 Differential pressure at ΔT 20 K hPa 35 60 85 Thermal overload protection not required not required not required Electrical connection Connection fuse protection 230 V AC 50 Hz C13 A 230 V AC 50 Hz C...

Page 16: ...7 9 7 5 7 Dust content partial load mg m 6 3 8 9 1 Regulation EU 2015 1187 ecotop zero Nominal heating output kW 15 20 24 Energy efficiency class of the boiler A A A Energy efficiency class EEI Composite boiler and con troller A A A Energy efficiency index EEI of the boiler 121 121 122 Energy Efficiency Index EEI Composite Boiler and Controller 125 125 126 Space heating annual efficiency etaS 81 8...

Page 17: ...ero ecotop light 17 1 Flue gas temperature can be adjusted electronically 2 A draught stabiliser must be fitted if the specified draught of 15 Pa is exceeded Caution In a boiler with room sealed operation use a room sealed independent draught limiter ...

Page 18: ...oor Pull the tab 1 below the fitting Ä The hinge is released from the fixture Abb 2 6 5 3 Remove the pallets Dismantle the 4 x mounting angles of the boi ler pallet Lift move the boiler from the pallet i If necessary use carrying aid optional acces sory 11 5 4 Placing the boiler i Observe the placement of the boiler the requi red minimum 13 5 5 Set adjustable feet If necessary adjust the adjustabl...

Page 19: ...er The parameter Reserve relay is located in the Ser vice menu External boiler 5 9 Establish the chimney connection See instructions for execution 6 5 9 1 Flue gas pipe Hole for emission mea surement Make the hole for the emission measurement according to the following images recom mendation according to standard If these specifications cannot be implemented then make the measuring point after a c...

Page 20: ...30 cm The hose is not UV resistant routing outdoors is not permissible Temperature resistance of the hose 60 C Always push the end of the hose fully onto the pipe connection as far as the stop The hose will slide on to the connection pipe better if you apply a little water to the pipe Tighten hose clamps firmly Detachment of the hose and the intake of false air must be reliably prevented 5 10 1 El...

Page 21: ...g i Earthing of the pellet hoses is also required for the manually actuated variant of the diverter for suction heads art 68190 6 Hydraulic connection 6 1 Piping in the boiler Abb 2 12 1 Boiler flow 2 Boiler return 3 Bypass line 4 Motor mixer for return flow boost 5 Circulation pump 6 2 Boiler connections Boiler flow Boiler return 1 Boiler flow 2 Boiler return Installation manual ecotop zero ecoto...

Page 22: ...uld render the boiler safety valve ineffective 6 4 Position mixer shaft mixer motor Abb 2 13 Pay attention to the flattening of the shaft 6 5 Fill the heating system i Follow the regulations for the heating system filling water 8 Abb 2 140 FE valve for filling and draining the boiler 6 6 Bleed the heating system Vent the boiler at valve 1 Abb 2 15 Check pipework inside and outside the boiler for l...

Page 23: ...re sensor 2 X40 optional Room temperature sensor 2 Buffer tank X7 Special version Buffer loading pump X13 Return mixer X15 Standard version Return booster pump X36 Bottom buffer sensor X44 Top buffer sensor DHW tank X8 DHW tank pump X39 DHW tank sensor Recirculation control X5 Recirculation pump X43 Circulation sensor optional Display X53 Bus line to control unit Display Mains connection X1 Mains ...

Page 24: ...miting thermostat is used the contact must be bridged 7 2 2 Pellet conveyor system X14 Extraction system direct extraction auger Connect the motor of the screw conveyor to power unit X14 use cable 5x1 5 mm2 5 pin connector direct extraction motor Terminal X14 on the power element PE PE 1 N N 2 L3 L 3 L2 TK 4 L1 TK 5 OEM system Use e g for pellet box transfer unit auger and for the pellet mole thes...

Page 25: ...rooms immediately next to the access doors but only if the boiler rooms can be accessed from outdoors Connect other components integrated in the safety chain in series loop through 7 5 Sensor resistance table Type KTY 81 110 PT100 PT1000 KTY 81 210 Tolerance 3 0 7 1 3 C Ohm Ohm Ohm Ohm 20 684 92 16 922 1367 10 747 96 09 961 1485 0 815 100 1000 1630 10 886 103 9 1039 1772 20 961 107 79 1078 1922 25...

Page 26: ...5x20 mm 230 VAC protection fuse relay outputs X26 X27 and X80 F13 F 0 5A 5x20 mm Replacement fuse for F12 7 7 Connecting the control to the internet To enable the Internet connection of the ecomanager touch boiler control connect the Ethernet port X2 type RJ45 on the bottom of the display by cable to a network router The connection is required in order to use the fol lowing functions mySOLARFOCUS ...

Page 27: ...d warranty claims of any kind the date of shipment from the manufacturer to the dealer according to the delivery note and invoice will be used Commissioning protocol for biomass heating see at the end of these instructions DR 0074 Power setting During commissioning set the correct boiler type 1 the correct nominal boiler output 2 and the sys tem type 3 Ä The power control control of the induced dr...

Page 28: ...10 1 Boiler power element image Access to the boiler power unit 23 Electrical fuses on the boiler power unit 25 Connections X to the boiler power unit 23 10 Annex 28 Installation manual ecotop zero ecotop light ...

Page 29: ...need to be repla ced Right side of the boiler Abb 2 21 1 Ignition air Holding magnet and flap 2 Differential pressure gauge 29 3 Glow pencil ignition device 4 Primary air Holding magnet and flap Differential pressure gauge Air hose connection Abb 2 22 Boiler top Abb 2 23 1 ID fan 2 Holder for flue gas temperature sensor 3 Lambda sensor Rotary valve Abb 2 24 1 Feeder motor on rotary valve Return te...

Page 30: ...for safety temperature limiter STB immersion sleeve G1 4 L 70 mm Exhaust gas cleaning electrostatic dust col lector ash transport Abb 2 28 1 Suspension discharge electrode 2 Discharge electrode 3 Cleaning rake 4 Ash extraction motor 5 Lifting mechanism 6 Ash flap 7 Ash container High voltage module Abb 2 29 1 High voltage module for electrostatic dust col lector 30 Installation manual ecotop zero ...

Page 31: ...10 Annex Installation manual ecotop zero ecotop light 31 ...

Page 32: ... þ_Heat pumps þ_Fresh water technology Everything from a single source Pellets Log wood Wood chips Heat pump Innovative products that are easy on the envi ronment and your wallet Log wood pellets Solar energy Fresh water makes you independent ...

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