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5. Operation

MANUAL INSTALLATION

In this installation, a manual bypass valve is installed after the filter pump and is used in conjunction
with a manual power ON/OFF switch. To turn the pool heater ON, requires that the power be turned ON
and that water be routed to the PCS3 at the same time. 

To turn the system OFF, you reverse the process turning the power switch off and the bypass valve to
bypass the pool heater.  It is a good idea to limit water flow through the PCS3 to only when it is actually
being used.  That is the reason for the bypass valve.  It enables you to use the pump for filtration or
cleaning when you do not want to use the SolarAttic pool heater.

NOTE: In this type of installation, the owner decides when the attic is warmer than the pool.  Use of a
temperature sensor in the attic can help make this an intelligent decision.  Wireless digital thermometers
are relatively inexpensive at Radio Shack stores.  Turning the pool heater ON when the pool is warmer
than the attic will warm the attic and cool the pool.  This is the opposite of what is usually desired.

SEMI-AUTOMATED INSTALLATION

In this installation, an attic temperature switch is used in conjunction with the SolarAttic Pool Heater to 
limit its ON time to only when the attic reaches a certain fixed temperature.  One or more timers can be
used to control the pump and/or the attic power.  However, the bypass valve must be either manually
turned on or otherwise automated.  The exact nature of your semi-automated installation will determine
how you turn the PCS3 (system) ON and OFF.

AUTOMATED INSTALLATION

In both of the above installations, maximum heat extraction is limited by human intervention or semi 
automated devices like switches or timers.  However, heat extraction can be easily maximized and 
automated by way of an optional solar controller like the Goldline GL235.  Once installed, operation is
simple and straight forward.

SET the thermostat on the GL235 to its full clockwise location or maximum temperature setting.  This
will ensure that maximum heat extraction will occur when the GL235 is in AUTO mode.  While the dial
is calibrated in degrees F, there is a notorious difference between what the temperature dial reads and
what the typical pool thermometer at 18 inches of depth reads.  Therefore, with the setting at maximum,
use the pool thermometer you have to determine when it is too warm.  Simply back down the GL235
temperature setting to a position that “feels” comfortable to you in the pool and disregard the dial setting
itself.  Your objective is to have an automatically warmed pool that is comfortable.  Without a complex
temperature gauge installation throughout the pool and attic, it becomes a complex engineering task to
determine what the “real” temperature actually is.  However, determining what is a very comfortable
temperature to you is an easy task.

To turn ON the SolarAttic PCS3, simply place the GL235 mode switch in either the AUTO or TEST
(ON) position.  Note: The GL235 “ON mode” is a manual ON setting that is useful for testing or manual
operation of the system.  However, this position does not use the pool and attic temperature sensors or
the internal float protection switch.  For full automation and maximum heat extraction, ensure that the
GL235 mode switch is set to its AUTO mode position and the thermostat is set to maximum.

To turn OFF the SolarAttic PCS3, simply place the GL235 mode switch in the OFF position.

Summary of Contents for PCS3

Page 1: ...Installation and Operating Instructions SolarAttic Solar Pool Heater Pool Convection System Three U S Patents 5 014 770 5 452 710 5 746 653 SolarAttic Model PCS3...

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Page 3: ...m 6 7 Basic Plumbing Diagram 8 Power The PCS3 9 Internal Wiring Diagram 10 Float Wiring Diagram 11 Goldline GL235 Solar Control 12 Goldline GL235 Circuit Board 13 Automation Wiring Diagram 14 Goldline...

Page 4: ...tion strikes the roof and reaches the attic through a process called conduction The SolarAttic pool heater is physically located inside the attic and then transfers this solar radiation from the attic...

Page 5: ...wered from the actual attic peak heat transfer performance can be dramatically reduced 7 The pool water sensor can be influenced by the sun and rain Shelter the pool water sensor as much as is possibl...

Page 6: ...VERED BY THE MANUFACTURERS WARRANTY ASSEMBLE THE VALVES AND PIPES BEFORE ACTUAL WELDING TO MAKE SURE THE JOINTS FIT PROPERLY THIS INSURES YOUR PARTS ARE READY FOR PERMANENT CEMENTING PLUMBING CAUTION...

Page 7: ...BLE AND DOES NOT SMELL OF CHLORINE YOU HAVE THE RIGHT POOL CHEMISTRY CHECK WITH YOUR LOCAL POOL CHEMICAL DEALER IF YOUR POOL DOES NOT HAVE THESE ATTRIBUTES BUILDING CODE CAUTION INSTALL ALL EQUIPMENT...

Page 8: ...mating pvc female fittings to the copper pipe threads we recommend using silicone sealant and allowing the joints to properly cure for 24 hours before placing them into use Do not use teflon tape Loca...

Page 9: ...ort systems located far away from the attic can be relocated closer by extending the pool s support piping Extremely long pipe runs may require added horsepower from the pool s pump If your pump is in...

Page 10: ...I I I IN N N N R R R RE E E ET T T TU U U UR R R RN N N N L L L LI I I IN N N NE E E ES S S S PUMP S S S ST T T TR R R RA A A AI I I IN N N NE E E ER R R R I I I IN N N NT T T TA A A AK K K KE E E E P...

Page 11: ...Note Place the attic sensor above the PCS3 out of the air flow and at the apex or peak of the attic The discharge air of the PCS3 can cool the temperature sensor down causing erratic cycling on off of...

Page 12: ...on this speed If the blower just hums this motor starting capacitor will have to be replaced Turn the power off remove the electrical cover panel and replace the capacitor Ensure the new capacitor is...

Page 13: ...pret the open circuit as a cold attic and shut down the PCS3 An open float also results in a flashing check sensor red light on the Goldline GL235 solar control The PCS3 must operate in the AUTO mode...

Page 14: ...Goldline GL235 Solar Control 12...

Page 15: ...Goldline GL235 Circuit Board 13...

Page 16: ...2 No connection 3 115 vac Hot Side from timer black 4 115 vac Neutral from timer white 5 115 vac Hot Side from timer to GL 235 Relay black 6 115 vac Hot Side from Relay to SolarAtttic Outlet black Ne...

Page 17: ...15 Goldline Wiring Option 220 VAC...

Page 18: ...llations maximum heat extraction is limited by human intervention or semi automated devices like switches or timers However heat extraction can be easily maximized and automated by way of an optional...

Page 19: ...need to be changed Note This is also a very rare occurrence 6 Some evidence of a small amount of condensate will be present in the form of a water stain in the interior of the PCS3 base pan This is n...

Page 20: ...amount of residual water that is trapped within the bottom of the coil The non toxic RV antifreeze available at local hardware stores dilutes any residual water and prevents winter freeze damage Winte...

Page 21: ...ssibility of a period of one or more days when temperatures below freezing are occurring or being forecasted by prevailing weather OR you may be simply late in getting around to winterizing your pool...

Page 22: ...e entire assembly can also be completely dismantled using only a few tools a a portable drill or electric drill b a 5 16 hex head bit c a No 2 phillips screwdriver or drill bit and d two 1 2 socket or...

Page 23: ...e 6 Internal PCS3 blower motor thermal cutoff Wait 15 minutes for it to cool off then retry 7 Defective PCS3 power cord or plug 8 Defective Motor starting capacitor 9 Defective Motor 10 Defective Sola...

Page 24: ...rnal limit switch needs adjusting 2 Internal cam needs adjusting 3 Internal mechanical stop needs adjusting 4 Defective valve operator Replace TEST Reverse the VOR Switch Turn it from ON1 to the ON2 p...

Page 25: ...disconnected sensor wires 1 Poor solar weather No Sunshine 2 Pump Timer out of sync with solar energy collection time causing pool to cool too much time 3 Water flow valves to PCS3 are shut off or re...

Page 26: ...waterfall It masks performance of PCS3 or offsets the heat gains of the PCS3 Waterfalls on a pool can have a dramatic cooling effect on pool temperature 1 Pool water temperature sensor exposed to coo...

Page 27: ...size of the filter pump 3 Slave the filter pump to the GL235 power relay us ing an external relay as shown online and also use a minimum runtime timer This will ensure that only the minimum filtration...

Page 28: ...nd the products they manufacture receive regular ETL safety reviews during each year to maintain product safety certifications When you buy the PCS3 you can have full confidence that the SolarAttic pr...

Page 29: ...Single Speed Noise 62 db A weighted 67 db C weighted 10 feet Plumbing Connections 2 Male Pipe Threads Pressure Drop 4 6 PSI typical Air Flow Rate 2600 SCFM Water Flow Rate Range 15 65 GPM Optimal Wate...

Page 30: ...They are waffled in appear ance and not straight Fin bending that has been combed with a fin tool does not affect performance and is not considered a manufacturing defect Our obligation under this war...

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Page 32: ...5 West Veum Appleton Minnesota 55311 www solarattic com 2003 2016 All Rights Reserved Version 1 5 ETL Contents subject to change Original Appleton Minnesota Manufacturing Crew in 2003 Made In The U S...

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