Solamics Bunsen Air Installer Manual Download Page 3

Bunsen Air - Installer Manual

 

 

 

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Safety information 

Before  install  the  unit,  make  sure  you  read  all  the  “Safety 
p

recautions”. 

Please  report  to  your  supply  authority  or  obtain  their  consent 
before connecting this equipment to the power supply system. 

After installation, perform the test run to ensure normal operation. 
Then explain your customer the “Safety Precautions”, use, and 
maintenance of the unit based on the information in the Operation 
Manual provided by local application manufacture. 
Both the Installer Manual and the Operation Manual must be given to 
the user. These manuals must always be kept by the actual users. 
 

 

 Warning: 

 

The  unit  must  not  be  installed  by  the  user.  Ask  an  installer 
or  an  authorized  technician  to  install  the  unit.  If  the  unit  is 
installed improperly, electric shock, or fire may be caused. 

 

For  installation  work,  follow  the  instructions  in  the 
Installation  Manual  and  use  tools  and  pipe  components 
specifically  made  for  use  with  refrigerant  specified  in  the 
outdoor unit installation manual. 

 

The  unit  must  be  installed  according  to  the  instructions  in 
order  to  minimize  the  risk  of  damages  by  earthquakes, 
typhoons, or strong winds. Improperly installed unit may fall 
down and cause damages or injuries. 

 

The  unit  must  be  securely  installed  on  a  structure  that  can 
sustain  its  weight.  If  the  unit  is  mounted  on  an  unstable 
structure, it may fall down and cause damages or injuries. 

 

All electric work must be performed by a qualified technician 
according  to  local  regulations  and  the  instructions  given  in 
this manual. The unit must be powered by dedicated power 
lines  and  the  correct  voltage  and  circuit  breakers  must  be 
used.  Power  lines  with  insufficient  capacity  or  incorrect 
electrical work may result in electric shock or fire. 
 

 

 

Only  the  specified  cables  can  be  used  for  wiring.  Connections 
must be made securely without tension on the terminals. If cables 
are connected or installed improperly, it may result in overheating 
or fire. 

 

Terminal block cover panel of the unit must be firmly fixed. If the 
cover panel is mounted improperly, dust and moisture may enter 
the unit, and it may cause electric shock or fire. 

 

Make sure to use accessories authorized by Solamics and ask an 
installer or an authorized technician to install them. If accessories 
are improperly installed, it may cause electric shock, or fire. 

 

Do  not  remodel  the  unit.  Consult  an  installer  for  repairs.  If 
alternations  or  repairs  are  not  performed  correctly,  it  may  cause 
electric shock or fire. 

 

The  user  should  never  attempt  to  repair  the  unit  or  transfer  it  to 
another  location.  If  the  unit  is  installed  improperly,  it  may  cause 
electric  shock  or  fire.  If  the  unit  needs  to  be  repaired  or  moved, 
ask an installer or an authorized technician. 

1.1 Before installation (Environment) 

 

Caution: 

 

Do not install the Bunsen Air unit in outdoor location as it is 
designed  for  indoor  installation  only.  Otherwise  electric 
shock or breakdown may be caused by water drop, wind or 
dust. 

 

Do  not  use  the  unit  in  an  unusual  environment.  If  the 
Bunsen Air unit is installed or exposed to steam, volatile oil 
(including  machine  oil),  or  sulfuric  gas,  or  exposed  to  briny 
air, the internal parts can be damaged. 

 

Do  not  install  the  unit  where  combustible  gases  may  leak, 
be  producted,  flow,  or  accumulate.  If  combustible  gas 
accumulates around the unit, it may cause fire or explosion. 
  

 
 

 

When  installing  the  unit  in  a  hospital  or  in  a  building  where 
communications  equipment  are  installed,  you  may  need  to  take 
measure  to  noise  and  electronic  interference.  Inverters,  home 
appliances,  high-frequency  medical  equipment,  and  radio 
communications  equipment  can  cause  the  Bunsen  Air  unit  to 
malfunction  or  to  breakdown.  At  the  same  time,  the  noise  and 
electric  interference  from  the  Bunsen  Air  unit  may  disturb  the 
proper  operation  of  medical  equipment,  and  communications 
equipment. 

1.2 Before installation or relocation 

 

Caution: 

 

Be  fully  careful  when  moving  the  units.  Do  not  hold  the 
packaging  bands. Wear  protective  gloves  to  unpack  and  to 
move it, in order to avoid your hands be injured by parts. 

 

 
 

 

Be sure to safely dispose of the packaging materials. Packaging 
materials,  such  as  nails  and  other  metal  or  wooden  parts  may 
cause injuries. 

 

Do  not  wash  the  Bunsen  Air  unit.  You  may  receive  an  electric 
shock. 

 

1.3 Before electric work 

 

Caution: 

 

Be sure to install a circuit breaker. If it is not installed, there 
may be a risk to get an electric shock. 

 

For  the  power  lines,  use  standard  cables  of  sufficient 
capacity.  Otherwise,  it  may  cause  a  short  circuit, 
overheating, or fire. 

 

When installing the power lines, do not apply tension to the 
cables. The cables may  be cut  or  overheated  resulting in a 
fire. 

 

 
 

 

Make sure to ground the unit. Do not connect the ground wire to 
gas or water pipes, lightning rods, or telephone grounding lines. If 
the  unit  is  not  properly  grounded,  there  may  be  a  risk  to  get  an 
electric shock. 

 

Make  sure  to  use  circuit  breakers  (ground  fault  interrupter, 
isolating  switch  (+B  fuse),  and molded  case circuit  breaker)  with 
the specified capacity. If the circuit breaker capacity is larger than 
the specified capacity, breakdown or fire may result. 
 

1.4 Before starting the test run 

 

Caution: 

 

Before starting operation, check that all protective parts are 
correctly installed. Make sure not to get injured by touching 
high voltage parts. 
 

 

 

Do not touch any switch with wet hands. There may be a risk to 
get an electric shock. 

 

After  stopping  operation,  make  sure  to  wait  at  least  5  minutes 
before  turning  off  the  main  power.  Otherwise,  it  may  cause 
breakdown. 

Summary of Contents for Bunsen Air

Page 1: ... 22 4 Bunsen Air Controller Specifications_____ ___ 6 13 Inspection and Maintenance_______________ 23 5 Bunsen Air Installation__________ _________ 8 14 Relocation after first Installation_____________ 23 6 Hydraulic Connections___________ _______ 10 15 Trouble Shooting________________________ 24 7 Bunsen Panel Installation________ ________ 14 16 General Conditions of Guarantee___________ 25 8 Bun...

Page 2: ...s the manufacturer decline any responsibilities as regards damages deriving from an incorrect installation and a failure to follow the instructions detailed in the document Any damage caused or mal function of systems which do not comply with this manual and any deviation from this manual will invalidate the guarantee Marking Bunsen Air is CE marked The CE marking means that Solamics ensures that ...

Page 3: ...f the unit needs to be repaired or moved ask an installer or an authorized technician 1 1 Before installation Environment Caution Do not install the Bunsen Air unit in outdoor location as it is designed for indoor installation only Otherwise electric shock or breakdown may be caused by water drop wind or dust Do not use the unit in an unusual environment If the Bunsen Air unit is installed or expo...

Page 4: ...efault can be adjusted temperature of 53 C when the temperature of the cylinder drops by 5 C the system will automatically switch on to raise the temperature back to the required set temperature In addition there is an Energy Saving mode which will allow 3 time periods to be set up with 3 different target temperatures for use with a time zone setting or under automatic mode The Bunsen Air has all ...

Page 5: ...Y Filter x 1 3 4 Non return Valve x 1 1 4 Inlet Line Connection x 1 3 8 Outlet Line Connection x 1 9 52mm 250mm long thin Pipe x 1 22mm 10mm 65mm Adapter x 1 Spares Philips Self tapping Screws x 2 Philips Hex Head Screws x 2 Light Duty Finned Anchors x 4 Flange Nuts x 2 Spares Fuse 20A x 1 Fuse 5A x 1 Fuse 13A x 1 Screw x 4 3 4 22mm Brass Fittings x 6 22mm Elbow x 1 22mm Equal Tee x 1 Note The kit...

Page 6: ...for indoor installations Performance Unit Rated Power Output w 400 Max Duel Panel Thermal Performance Output w 2690 Water Temperature C 53 default setting maximum temperature 60 C Dimensions and Weight Casing mm 1 2 Chassis Base mm 1 5 Height mm 400 Width mm 500 Depth mm 260 Weight kg 39 IP Number IP 21 Connections Water inlet inch 3 4 Water outlet Inch 3 4 Refrigerant inlet Inch 3 8 Refrigerant o...

Page 7: ...ion Corrosion resistant and adaptability to all weathers Fixing Orientation Can be installed in a landscape or portrait Fixing Points Six fixing points per panel Installation Angle Minimum of 10 degrees up to 80 degrees on vertical walls DO NOT LAY FLAT AS THIS WILL EFFECT THE FOLW OF R134a Dimensions and Weight Unit Height mm 2000 2mm Width mm 800 2mm Frame Depth mm 25 Weight kg 8 9 ...

Page 8: ...nit is exposed to direct sunlight or other sources of heat Select a location where easy wiring access to the power souce is available Avoid locations where combustible gases may leak be produced flow or accumulate Avoid areas with corrosive gases and strong electromagnetic waves Select a location that can bear the weight and vibration of the unit Select a location where the water pipe run distance...

Page 9: ...uty Finned Anchors 4 Hex Head Screws 4 Installing brackets 1 Drill holes in the wall as illustrated 2 Fit the brackets on the wall with the distance of 240mm by screws and anchors 3 Install the triangular mounting brackets together using the screws supplied 4 Screw Bunsen Air into place on the brackets by using the Anti vibration mounts screws and nuts supplied Note The standard pipe run distance ...

Page 10: ... will directly affect the performance of the system Cylinder The insulation of cylinder will directly affect the performance of the system The user has to make sure the functionality of the cylinder It is recommended that the cylinder shall have a standing heat loss level at 1 4kw per day or inside coil of 3 m2 of surface area for heat exchange or according to the local standard For Bunsen Air sys...

Page 11: ...ot Water Outlet Bunsen Controller Level Ball Valves Flexible Hoses Immersion if present Cylinder Bunsen Flange Y Filter A Less than 25cm Bunsen Panel Water from the side of cylinder Temperature Probes Pressure Gauge Expansion Vessel Y Filter Main Water Supply Non Return Valve Bunsen Controller Level Ball Valves Flexible Hoses Bunsen Panel Cylinder Y Filter Hot Water Outlet if present Immersion ...

Page 12: ...vel Ball Valves Flexible Hoses Bunsen Panel Cylinder Y Filter Hot Water Outlet if present Immersion A Less than 25cm Boiler Vented System Installation Water from the top of cylinder Cylinder Y Filter Bunsen Controller A Y Filter Open Vent Hot Water Outlet Bunsen Flange if present Immersion Main Supply Water Storage Less than 25cm Level Ball Valves Bunsen Panel Non Return Valve Temperature Probes ...

Page 13: ...possible A check valve shall be installed horizontally between the water storage tank and the cylinder which is to ensure that the water pressure is sufficient to open the valve otherwise air shall be drawn into the system Please seek advice from your water cylinder installer Drain cock shall be installed at the lowest part of the system for draining the system Caution The inline Y filter shall be...

Page 14: ... sensor pocket sensor pocket sensor pocket sensor pocket Steps 1 Locate the position of sensor pocket on the cylinder 2 Remove the sensor pocket cover 3 Pass the temperature probe through the cover 4 Push the temperature probe as far as possible into the cylinder pocket and then tighten the cover 7 Bunsen Panel Installation Position between Bunsen Panel and Bunsen Controller Choosing the Bunsen Pa...

Page 15: ...s 90mm Improper installation causes the system failure that directly affects the performance and the warranty is invalid Correct Installation Wrong Installation Bunsen Panel Positioning Each panel must have 6 fixing points for positioning as below The positioning of the panel is ensured by L brackets Method 1 Vertical Wall Installing To position the panel to a vertical exterior wall or structure b...

Page 16: ... Step 1 Gas Line outlet A linked to 3 8 Outlet Line connection Step 2 Liquid Line inlet B linked to 1 4 Inlet Line connection Note When the caps in the connection of the Bunsen panel are removed there shall be nitrogen from the holes This is normal to have gas out sound as it means there is no leakage or damage on the Bunsen panel during transportation Removing the protective caps from the ends of...

Page 17: ...link the corresponding refrigeration pipes to the corresponding connections at the bottom of the Bunsen Air Note Removing the protective caps from the ends of both line connections Tightening and twisting the nut in between Line and connection by spanner The length of two refrigeration pipes must be the same The maximum pipe run distance between Bunsen Air and Bunsen panel is 15 meters while shall...

Page 18: ...ss by using a vacuum pump Step 2 Hold the system in vacuum for at least 30 minutes or less than 20pa shown by vacuum manometer Step 3 Make sure no change in the vacuum manometer for 15 minutes after stopping the vacuum pump Step 4 After the vacuum process the two valves shall be opened for the refrigerant to circulate Note Failure of this vacuum process which causes the system deterioration does n...

Page 19: ...and protected by an appropriate sized fuse Max 13Amps d The system is supplied with an appropriate fused spur e The system has a connector and terminal Airs which allows the connection of a back up immersion heater The maximum rating is 3kW f All electrical sockets connected to the system must be grounded g Connections should always comply with the installation regulations according to the local e...

Page 20: ...Bunsen Air Installer Manual 20 P a g e Bunsen Air Circuit Schematic Diagram Diagram with electric immersion ...

Page 21: ...r signal the water pump signal appears After 90 seconds the compressor shall automatically operate From now on the system starts operation by default For further setting please refer to the Bunsen Air Digital Controller Manual Time setting After time setting 11 System Commissioning Turn the Bunsen Air on at the fused spur After 30 seconds the digital controller on Bunsen Air shall light up and sho...

Page 22: ...Target temperature of 2nd Running period 0 60 50 L16 Target temperature of 3rd Running period 0 60 45 L17 Target temperature of compressor and electrical heater Immersion during disinfection 60 63 60 Unit status table Unit Status Code Definition Display Range Display Value Comments A0 Cylinder temperature 31 99 Parameter F3 0 A1 Coil Temperature 31 99 Measured Value A2 Return Gas Temperature 31 99...

Page 23: ...en Air should be isolated 14 Relocation after first Installation Sometimes the user may want to relocate their Bunsen Air after first installation It is important to keep all refrigerant inside the system before relocation Here below are the steps Clockwise rotation Clockwise rotation Steps 1 Keep the Bunsen unit on 2 Connect the pressure gage with the valve quickly 3 Turn the valve clockwise to t...

Page 24: ... Temperature probe in the cylinder is disconnected or loose 3 Restore the temperature probe connection 4 Excess refrigerant 4 Check refrigerant pressure by manometers and adjust back to the normal level 5 Fluorine filter system blockage 5 Check or replace fluorine filter 6 Main control board damage 6 Replace main control board 7 Pressure switch damage 7 Check or replace pressure switch 8 Condenser...

Page 25: ...e shall be subject to the following conditions Its installation shall be carried out in accordance with the instructions of manufacturers and in compliance with all the technical and safety standards whether they are European national or autonomous The installation shall also be undertaken by qualified technicians The Guarantee shall be null and void if any of the following takes place Incorrect e...

Page 26: ... City Country Postal Code Email Contact Tel Sales Company Data Installer Data Name Name Address Address City Country City Country Postal Code Postal Code Phone Phone Email Email Product Data Model Serial Number Installation Date No of Invoice Customer Cylinder Capacity L IN ORDER FOR THE GUARANTEE TO TAKE EFFECT IT IS ESSENTIAL THAT THE GUARANTEE COMPLETED ONLINE REGISTRATION WITHIN 15 DAYS SINCE ...

Page 27: ...Bunsen Air Installer Manual 27 P a g e NOTE ...

Page 28: ...Bunsen Air Installer Manual 28 P a g e ...

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