solaia SL375 THRU Installation And Operator'S Manual Download Page 14

 

14

 

On a two- pipe system you will need to supply a second approved flexible oil line in order to be able to 
swing the burner door open without disconnecting oil lines. An optional flexible oil line is available through 
your distributor. 

 

Gas Piping 

 

                       Connect from the gas supply to the burner combination gas valve inlet using new, approved 
gas lines and fittings only.  Provide support for gas piping. Do not rest weight of piping on burner gas valve. 
Apply pipe dope sparingly at all joints. Use only pipe dope listed for use with natural or propane gas. Do not 
use pipe sealing tape. Do not hold gas valve with pipe wrench. Use crescent wrench or other smooth-jawed 
device. Do not over-tighten. Failure to comply with above could result in severe personal injury, death or 
substantial property damage. 

 
 

Pipe Capacity Table - Natural Gas BTU/Hr

1

 

Equivalent Pipe 
Length

2

 

Nominal Pipe Diameter Inches 

3/4” 1”  1-1/4” 

15’ 

172,000 345,000 750,000 

30’ 

120,000 241,000 535,000 

45’ 99,000 

199,000 

435,000 

60’ 86,000 

173,000 

380,000 

75 77,000 

155,000 

345,000 

90’ 70,000 

141,000 

310,000 

105’ 65,000 

131,000 

285,000 

120’  

120,000 

270,000 

150’  

109,000 

242,000 

180’  

100,000 

255,000 

 

Note: 1. Using 0.06 Specific Gravity Gas and a pressure drop of 0.3” of Water Column 

 

           2. To obtain equivalent length of pipe add total length of pipe plus 3’ for each 90

o

 elbow 

 

Electrical Wiring 

 

ELECTRICAL WIRING MUST CONFORM TO THE NATIONAL ELECTRICAL CODE,

 

ANSI/NFPA No. 70-1990 AND LOCAL CODES

 

THE BOILER MUST BE ELECTRICALLY GROUNDED AND ON A SEPARATE FUSSED 
DISCONNECT SWITCH

 

ELECTRICAL SHOCK IS HAZARDOUS.  TURN OFF ALL POWER SUPPLIES AT SERVICE 
ENTRANCE BEFORE STARTING TO MAKE WIRING CONNECTIONS OR REPAIRS. 

 
Refer to wiring diagrams in rear of manual for electrical connections.  The boiler should be connected by a 
separate, permanently live electrical supply line with a 15 amp fused rating.  Use No. 14 AWG wires rated 
for at least 90

C.  Install a separate fused disconnect switch near the boiler so power can be shut off for 

servicing. 

 

Caution: Label all wires prior to disconnection when servicing controls.  Wiring errors can cause improper 
and dangerous operation.  Verify proper operation after servicing. 
 
Install the room thermostat on an inside wall away from fireplaces, appliances or sunlight.  Set the heat 
anticipator according to the instructions from the aquastat manufacturer.  Connect the thermostat leads to the 
“TT” connections on the aquastat control or system control. 

 

Warning 

Summary of Contents for SL375 THRU

Page 1: ...ATOR S MANUAL SL375 THRU SL7175 CAST IRON BOILERS Keep these instructions with the boiler at all times for future reference BOYERTOWN FURNACE CO PO Box 100 BOYERTOWN PA 19512 1 610 369 1450 www boyert...

Page 2: ...erty damage Your oil fired boiler is designed to burn No 1 and No 2 heating oil only Never use gasoline or a mixture of gasoline and oil Do not store gasoline or other flammable vapors and liquids in...

Page 3: ...n Tanks Venting Systems 8 Chimney Venting Direct Venting Burner Installation 13 Oil Tank and Piping 13 Gas Piping 14 Wiring 14 Swing Door 17 Opening the Door Closing the Door Door Hinge Reversal Opera...

Page 4: ...19 1 4 19 1 4 22 3 4 22 3 4 26 1 4 26 1 4 29 3 4 33 1 4 Supply Outlet Height 25 3 8 25 3 8 25 3 8 25 3 8 25 3 8 25 3 8 25 3 8 25 3 8 Return Outlet Height 4 1 2 4 1 2 4 1 2 4 1 2 4 1 2 4 1 2 4 1 2 4 1...

Page 5: ...all times Ventilation of boiler room must be adequate enough to provide sufficient air for combustion When a boiler is located in an unconfined space in a building of conventional frame or masonry con...

Page 6: ...wn it may be assumed that wood louvers will have 20 25 free area and metal louvers and grills will have 60 75 free area Louvers and grills shall be fixed in the open position or interlocked with the b...

Page 7: ...BY TECHNICALLY QUALIFIED SERVICEMEN SOLAIA BOILERS HAVE A MAXIMUM OPERATING PRESSURE OF 58PSI NOTE If normal operating pressures are greater than 30psi please contact the manufacturer for required tri...

Page 8: ...in to conform to code standards Discharge piping from the relief valve must be piped to a drain or must terminate 6 above the floor to eliminate damage to the structure or personal injury It must not...

Page 9: ...he boiler should comply with applicable building codes such as NFPA 211 An additional listed lining may be required to reduce transient low draft during startup and acid water condensation during cycl...

Page 10: ...he chimney must be made above the bottom of the chimney to avoid blockage Vent piping should extend just into the chimney far enough to expel flue gasses Inserting the vent piping too far into the chi...

Page 11: ...system must conform to the following guidelines See figure on following page a The vent terminal shall not be less than 3 feet above any forced air inlet to the house b The vent terminal shall not be...

Page 12: ...ANCE TO COMBUSTIBLE MATERIALS FROM THE DOUBLE WALL INSULATED VENT PIPING IS 2 CONSULT NFPA 31 FOR REDUCED CLEARANCES The air intake must be installed to the air inlet collar on the combination vent ho...

Page 13: ...correct nozzle is properly installed in the burner as shown in the preliminary burner settings and that the burner electrodes are adjusted as per the burner manual When using the Beckett AFG Carlin EZ...

Page 14: ...00 242 000 180 100 000 255 000 Note 1 Using 0 06 Specific Gravity Gas and a pressure drop of 0 3 of Water Column 2 To obtain equivalent length of pipe add total length of pipe plus 3 for each 90o elbo...

Page 15: ...15...

Page 16: ...16...

Page 17: ...the upper brackets must be removed from the holes in the right side and placed in the holes on the left side of the upper brackets 4 The aquastat immersion well must be moved to the upper left rear t...

Page 18: ...et aquastat high limit between 180o F and 200o F 12 Turn service switch on Burner should start On one pipe fuel system only you may have to bleed the oil system To bleed attach a clear plastic tube to...

Page 19: ...2 80 2 0 150 PSI 12 0 11 0 Beckett CF375 1 35x45o B 9 0 1 00 150 PSI 12 0 11 0 Preliminary Gas Burner Settings Boiler Burner Gas Type Orifice Manifold Pressure Air Setting CO2 Draft Flue SL375 Carlin...

Page 20: ...eezes are toxic substances 11 Check the piping system for leaks and repair as required This will prevent water turnover with consequent risk of scale formation and corrosion in the boiler room 12 Chec...

Page 21: ...5 552815 552815 552815 11 1 Drain Valve 3 4 327998 327998 327998 327998 327998 12 1 Street Elbow 3 4 328002 328002 328002 328002 328002 13 1 Relief Valve 3 4 Female 570181 570181 570181 570181 570181...

Page 22: ...osits or corrosion in or on the cast iron sections 6 This warranty applies only to boilers installed in the United States 7 In order for this warranty to be effective a The boiler must have been insta...

Page 23: ...spill switch Oil Burner Operation Burner Model __________________ Nozzle _______GPH _______Deg ____Type_______ Burner Pump Pressure ______________ Fuel filter and fuel lines installed and inspected as...

Page 24: ...___________________________________________ Purchaser s Address ________________________________________________________________________ _______________________________________________________________...

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