SnowWolf AlphaBlower 33-100-H Operation & Maintenance Manual Download Page 39

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AlphaBlower Operation and Maintenance Manual

Maintenance

Maintenance Safety

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General Maintenance

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AlphaBlower Maintenance

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Maintenance Schedule

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Lubrication

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Auger Axle Couplings

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Cutout Clutches

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Gearbox Adjusting Screws

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Hydraulic Hoses

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Front Mount Gearbox (33-100-P)

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Cutting Edge Replacement

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AlphaBlower Disassembly

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AlphaBlower Assembly

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Auger Axle Installation

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Troubleshooting

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33-100-P

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33-100-H

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Wireless Controls 33-100-H

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Storage And Return To Service

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Storage

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Return to Service

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Summary of Contents for AlphaBlower 33-100-H

Page 1: ...BER Register your product No claims for warranty shall be considered unless your product registration card is completed online within 30 days of purchase Go to snowwolfplows com registration AlphaBlow...

Page 2: ...m SNOWWOLF must be obtained The failed part may then be returned Tampering with the failed part may void the warranty This warranty does not include freight or delivery charges incurred when returning...

Page 3: ...19 Wireless Controls 33 100 H 20 Operation 20 Synchronizing Transmitter and Receiver 20 Programming 20 Sleep Time 22 AlphaBlower Inspection 23 Daily Inspection 23 Monthly Inspection 23 Tractor Requir...

Page 4: ...Installation 49 Troubleshooting 50 33 100 P 50 33 100 H 50 Wireless Controls 33 100 H 51 Storage And Return To Service 52 Storage 52 Return to Service 52 Parts 53 AlphaBlower Both Models 56 AlpaBlowe...

Page 5: ...3 AlphaBlower Operation and Maintenance Manual Options Model 33 100 P 86 Gearbox Front Mounting 86 Wing Kit 88 Specifications 91 AlphaBlower Specifications 93 Torque Specifications 94...

Page 6: ...4 AlphaBlower Operation and Maintenance Manual...

Page 7: ...intenance Manual Introduction Owner Information 7 Serial Number Location 7 AlphaBlower Identification Model 33 100 P Shown 8 Standard Items 10 Wear Shoes 10 Options 10 Gauge Wheels Optional 10 Telesco...

Page 8: ...6 AlphaBlower Operation and Maintenance Manual...

Page 9: ...pressed implied or otherwise with regard to the information contained within this manual SnowWolf assumes no responsibility for any errors that may appear in this manual and shall not be liable under...

Page 10: ...nd Maintenance Manual Introduction AlphaBlower Identification Model 33 100 P Shown AUGER AUGER DEFLECTOR DEFLECTOR CYLINDER CHUTE DRIFT CUTTER OPTIONAL CUTTING EDGE CUTTING EDGE RIGHT SIDE BLOWER HOUS...

Page 11: ...Manual Introduction AlphaBlower Identification Model 33 100 P Shown Cont d IMPELLER WEAR SHOE GAUGE WHEEL OPTIONAL WEAR SHOE TELESCOPIC CHUTE OPTIONAL CONNECTION FRAME FOR TOWING THREE POINT CONNECTIO...

Page 12: ...ng Chute Swivel Stopper for Chute Hydraulic Tip Down 33 100 P for Deluxe Chute Adjustable Gauge Wheels Foam Filled Hydraulic Right Hand Wing Gearbox for front mounting front mounting kit and PTO Shaft...

Page 13: ...11 AlphaBlower Operation and Maintenance Manual Safety Safety Information 13 Safe Operation Needs A Qualified Operator 13 Importance of Safety 14...

Page 14: ...12 AlphaBlower Operation and Maintenance Manual...

Page 15: ...T identifies procedures which must be followed to avoid damage to the machine Safe Operation Needs A Qualified Operator AVOID SERIOUS INJURY OR DEATH Operators must receive instructions before operati...

Page 16: ...equipment do it at a slow rate in an area clear of bystanders DO NOT permit personnel to be in the work area when operating the snow blower Snow ice rocks or debri can be thrown from the blower causin...

Page 17: ...r If transporting the snow blower on a truck or trailer make sure it is properly secured to the transport vehicle Hydraulic Safety Always disconnect hydraulic connections between the machine and the s...

Page 18: ...16 AlphaBlower Operation and Maintenance Manual...

Page 19: ...n 23 Monthly Inspection 23 Tractor Requirements 24 PTO Revolutions 24 Loader Requirements 24 Entering and Exiting the Machine 24 Entering The Operator s Position 24 Exiting The Operator s Position 24...

Page 20: ...18 AlphaBlower Operation and Maintenance Manual...

Page 21: ...y attached to the machine Make sure hoses are routed and secured to avoid pinch points or strain during movement of the machine snow blower 10 Check cutting blade for wear or damage 11 Check hydraulic...

Page 22: ...arge if the transmitter is on during charging Synchronizing Transmitter and Receiver Each transmitter and receiver pair is synchronized together at the factory If a new transmitter is needed synchroni...

Page 23: ...fferent rate 16 Is it desired to use the e stop functionality see description below If yes continue if no skip to step 18 17 To engage the e stop functionality press button 2 until the green LED goes...

Page 24: ...e the transmitter waits before going to sleep use the following procedure 1 With the transmitter off press and hold buttons 3 4 8 and POWER 2 Keep holding the buttons for a few seconds then release th...

Page 25: ...are rough or seized Check that the PTO shaft is securely fasten to the snow blower and to the tractor Check the oil level in the gearbox Monthly Inspection Check the following items every 50 hours of...

Page 26: ...gine and release the parking brake Exiting The Operator s Position AVOID SERIOUS INJURY OR DEATH Before servicing the snow blower Always park on a flat level surface Lower the tractor s three point hi...

Page 27: ...and make sure no bystanders especially small children are in the work area Do not allow anyone between the machine and snow blower when approaching the snow blower for connecting Keep fingers and han...

Page 28: ...Exit the operator s position See Exiting The Operator s Position on page 24 Close the tractor s three point hitch locking levers if equipped See the tractor s operation manual for the correct procedu...

Page 29: ...shaft immediately First ensure that there is sufficient clearance between the tractor wheel and the wing cutting edges of the blower at all lifting heights including during active use of top links 2 L...

Page 30: ...om the end of the tractor s PTO stub shaft to the tractor drawbar ball 3 Mark the position of the PTO stub shaft end Item 1 in the diagram for the figures Grid pattern is 2 x 2 4 Mark the link Item 2...

Page 31: ...l be transferred to the wear shoes gauge wheels provided these have been adjusted correctly This results in less wear to cutting edge 1 Locate a level surface to adjust the blower 2 Lift the blower us...

Page 32: ...ar shoes gauge wheels are pushed down against the surface 7 Adjust the top link outward slightly The blower will now lift a little at the front The weight of the blower will now be distributed across...

Page 33: ...lers to connect or disconnect Doing so will damage couplers resulting in leaks Install the snow blower male coupler into the female coupler Pull on the coupler connection to verify that the male and f...

Page 34: ...ely Deflector Operation Raise and lower the deflector multiple times The deflector should move up and down freely Wing Operation if equipped Operate the hydraulic wing in and out multiple times Hydrau...

Page 35: ...t into the chute or auger opening Enter the machine See Entering The Operator s Position on page 24 Start the engine and release the parking brake Raise the snow blower slightly off the ground Move to...

Page 36: ...er insert hands or feet into the chute or auger opening NOTE If the AlphaBlower is equipped with the hydraulic tip down option the chute can be tilted down to remove snow from the impeller housing Fig...

Page 37: ...rking brake Relieve auxiliary hydraulic pressure See the machine s Operator s Manual for correct procedure Exit the operator s position See Exiting The Operator s Position on page 24 NOTE Be aware of...

Page 38: ...36 AlphaBlower Operation and Maintenance Manual...

Page 39: ...43 Auger Axle Couplings 45 Cutout Clutches 45 Gearbox Adjusting Screws 45 Hydraulic Hoses 45 Front Mount Gearbox 33 100 P 46 Cutting Edge Replacement 47 AlphaBlower Disassembly 48 AlphaBlower Assembly...

Page 40: ...38 AlphaBlower Operation and Maintenance Manual...

Page 41: ...king or doing maintenance on the snow blower disconnect the PTO shaft from the tractor Make sure the tractor s wheels are blocked Never work under the snow blower unless the snow blower is blocked or...

Page 42: ...nd adequately clean the snow blower after each use Proper lubrication is important Follow all lubrication instructions and schedules included in this section Daily Inspection All components and hardwa...

Page 43: ...URY OR DEATH Always disconnect hydraulic connections between the snow blower and the machine before performing any type of maintenance to the snow blower AVOID SERIOUS INJURY OR DEATH Securely block u...

Page 44: ...Bearings X Impeller Bearings X Impeller Axle X Slew Ring X Chute Movable Joints X Wear Shoe Height Adjustment X Gauge Wheel Height Adjustment X Gauge Wheel Bearings X PTO Shaft located by shear bolt...

Page 45: ...Front Mount Gearbox Grease the zerk on the lower axle of the gearbox Gearbox Oil Change Figure 2 NOTE Make sure the snowblower is level Remove the drain plug located on the bottom of the gearbox and t...

Page 46: ...s Ensure that the couplings are fastened to the impeller axle Grub screws with an interior hexagon M8 x 16 must be used These must be secured using Loctite thread locker Slew Ring Figure 5 The slew ri...

Page 47: ...R and L When disassembling the augers it is important to ensure that the inscriptions are readable so that the correct re assembly can be done If necessary relabel NOTE For tractors with more than 200...

Page 48: ...ure using the bolt 4 Figure 6 tightening to torque of 59 66 ft lbs 3 Install the locking flange 5 and the locking washer 6 to secure the bolt 4 Figure 6 4 Mount the support plates 7 Figure 6 to the ge...

Page 49: ...remove the ignition key if equipped wait for all moving parts to come to a stop and relieve all pressure in the hydraulic lines 5 Block and or support the snow blower with proper lifting device capabl...

Page 50: ...e loose from the spline pins on the gearbox and lift them out 5 Ensure that the inscriptions on the cut out clutches are readable If necessary relabel Figure 8 6 Support the gearbox Item 3 Figure 8 us...

Page 51: ...the augers Auger Axle Installation When the augers are turned by 1 2 a turn there should be no more than 0 04 variation measured between the flanges If the variation is greater than this shims must b...

Page 52: ...or replace Damaged hose Repair or replace PROBLEM CAUSE SOLUTION Snow blower leaving snow behind Snow Blower not adjusted properly Adjust the snow blower Cutting edge worn or damaged Replace cutting e...

Page 53: ...ating Blown fuse Replace 20 amp fuse Bad wire connection Check wire connections Receiver not working properly Receiver faulty Replace receiver See Wireless Controls 33 100 H on page 20 Transmitter not...

Page 54: ...ct the snow blower mounting frame for wear or damage Check that all decals and or reflectors are in good condition and legible Replace any damaged or missing decals Cap all loose hose ends Place the s...

Page 55: ...e Hydraulic Tilt 70 Chute Swivel Stopper 71 Three Point Connection Frame 72 AlphaBlower Model 33 100 H 74 Hydraulic Manifold 74 Hydraulic Pump 76 Wireless Controls 77 Decal Identification Both Models...

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Page 58: ...56 AlphaBlower Operation and Maintenance Manual Parts AlphaBlower Both Models AlpaBlower Parts 6 9 1 7 4 8 14 11 12 10 2 3 13 5 15 16...

Page 59: ...10 2012 550H Gauge Wheel with Shoe Right 1 11 2012 550V Gauge Wheel with Shoe Left 1 12 2012 600KB Gearbox for Front Mounting Model 33 100 P Only 13 2013 250H Side Panel Right 1 14 2013 250V Side Pane...

Page 60: ...58 AlphaBlower Operation and Maintenance Manual Parts AlphaBlower Both Models Cont d AlphaBlower Parts Cont d 16 14 4 5 6 7 1 2 3 8 9 10 11 18 13 15 12 22 21 17 18 19 18 20 Detail A Detail A A 23...

Page 61: ...8 F313 16N Nut Lock 10 9 F102 16055 Bolt Hex 8 10 F113 16050 Bolt Locking 10 11 F420 12 Washer Seating 8 12 2013 520 Replaceable Edge Blower Housing 2 13 2013 100B Blower Housing 1 14 0984 B Motor Hyd...

Page 62: ...60 AlphaBlower Operation and Maintenance Manual Parts AlphaBlower Both Models Cont d AlphaBlower Parts Cont d Detail C Detail B B C 2 19 4 1 3 2 5 10 6 7 8 9 7 10 14 13 12 16 15 11 8 18 17 10 20...

Page 63: ...Handle 2 6 2007 838 Sleeve 2 7 F312 16 Nut Lock 30 8 F102 16065 Bolt Hex 6 9 F102 12065 Bolt Hex 2 10 F460 04 Spring Pin 6 11 F302 16 Nut Hex 4 12 2010 380 Guard PTO Stub Shaft 1 13 2010 385 Guard Fix...

Page 64: ...8 Nut Lock 4 7 F423 16 Washer Friction 4 8 2013 391 Guard 2 9 L30 027 Gear Box 540 RPM 1 L30 028 Gear Box 1000 RPM 1 10 2012 253 Guard Impeller Axle Gasket 1 11 L04 007 Claw Coupling Curved Tooth 1 12...

Page 65: ...TY 1 2013 351H Screw Right 8 NS 2013 351V Screw Left 8 2 2013 355CH Auger Axle Right 1 NS 2013 355CV Auger Axle Left 1 3 2013 355CV Auger Wing Right 1 NS 2013 370V Auger Wing Left 1 4 F102 12035 Bolt...

Page 66: ...ION QTY 1 2013 360BH Auger Axle Right 1 NS 2013 360VH Auger Axle Left 1 2 2013 375C Plate Flange 1 3 2013 390H Clutch Cut Out Right 1 NS 2013 390V Clutch Cut Out Left 1 4 F102 16070 Bolt Hex 4 5 F305...

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Page 68: ...66 AlphaBlower Operation and Maintenance Manual Parts AlphaBlower Both Models Cont d Hydraulic Swivel Motor 8 12 2 14 11 13 15 1 10 9 6 4 3 7 21 22 20 12 5...

Page 69: ...1 7 F102 12100 Bolt Hex 2 8 F312 12 Nut Lock 2 9 F402 08 Washer Seating 1 10 F410 10 Washer Seating 1 11 G01 074 Nipple 1 2 ext 3 8 int BSP 2 12 G01 090 Nipple 3 8 R 2 13 G50 052 Gasket Steel Rubber 1...

Page 70: ...Blower Both Models Cont d Deluxe Chute 4 Stage Detail A A 2 24 8 6 28 11 31 32 27 21 30 3 4 5 6 8 10 30 28 28 31 27 28 30 10 39 32 38 35 7 36 33 33 34 17 37 1 9 23 12 30 40 28 30 29 19 25 29 13 22 18...

Page 71: ...7 F102 06045 Bolt Hex 3 18 F102 06050 Bolt Hex 1 19 F102 12030 Bolt Hex 2 20 F102 12035 Bolt Hex 8 21 F102 12045 Bolt Hex 8 22 F102 16045 Bolt Hex 2 23 F102 16080 Bolt Hex 2 24 F112 10035 Bolt Lock 6...

Page 72: ...se Hydraulic 2 2 1900 205 Hose Hydraulic 2 3 1900 206 Hose Hydraulic 2 4 F102 06080 Bolt Hex 1 5 F312 06 Nut Locking 1 6 F430 16 Retaining Ring 2 7 F611 027 Clamp Double 1 8 G01 076 Nipple 4 9 G01 080...

Page 73: ...d Chute Swivel Stopper ITEM PART DESCRIPTION QTY 1 0984 551 Bracket 1 2 0984 552 Bracket 1 3 F102 10035 Bolt Hex 2 4 F169 12030 Bolt Cylinder 3 5 F302 06 Nut Hex 4 6 F312 10 Nut Lock 2 7 F402 10 Washe...

Page 74: ...72 AlphaBlower Operation and Maintenance Manual Parts AlphaBlower Both Models Cont d Three Point Connection Frame 8 15 14 3 10 12 2 6 13 1 5 4 13 9 7 11...

Page 75: ...3 2011 098 Bracket 1 4 2012 440 Coupling Bolt 1 5 2014 400C Connection Frame 3 Point Welded 1 6 2014 420 Support Jack 1 7 2110 020 Bolt 2 8 F102 08080 Bolt Hex 1 9 F102 10055 Bolt Hex 4 10 F312 08 Nut...

Page 76: ...74 AlphaBlower Operation and Maintenance Manual Parts AlphaBlower Model 33 100 H Hydraulic Manifold 1 2 3 3 5 5 6 6 5 5 7 7 8 8 4...

Page 77: ...items 1 15 1 P38232 Cartridge Check Valve 1 2 P38229 Cartridge Relief Valve Differential 100 1500 PSI 1 3 N A Plug SAE 8 Hex Head 2 4 P38228 Spool Valve Torque to 70 FT LBS 1 5 P38231 Coil P Series 1...

Page 78: ...76 AlphaBlower Operation and Maintenance Manual Parts AlphaBlower Model 33 100 H Cont d Hydraulic Pump ITEM PART DESCRIPTION QTY 1 P38225 Hydraulic Pump Assembly 1 1...

Page 79: ...77 AlphaBlower Operation and Maintenance Manual Parts Wireless Controls ITEM PART DESCRIPTION QTY 1 N A Magnetic Charger Pad 1 2 N A Transmitter 8 Button 1 3 N A Receiver 1 2 1 2 3...

Page 80: ...TO 1000 RPM 1 DC122 DECAL PTO 540 RPM 1 DC120 DECAL OIL 2 DC119 DECAL GREASE POINT 4 DC125 DECAL CAUTION HYDRAULICS 1 DC124 DECAL READ MANUAL 1 DC126 DECAL STAY CLEAR 1 DC123 DECAL CRUSH HAZARD 2 DC12...

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Page 82: ...s Options Both Models Chute Telescopic Detail A Detail B Detail C Detail D B D E Detail E A C 13 35 13 38 36 11 10 32 36 9 37 12 34 29 29 37 34 14 19 27 20 40 4 26 17 23 5 31 26 23 18 24 27 x 24 33 16...

Page 83: ...t Hex 1 17 F102 10035 Bolt Hex 6 18 F102 10040 Bolt Hex 2 19 F102 12035 Bolt Hex 1 20 F102 12040 Bolt Hex 2 21 F111 06045 Bolt Lock 1 22 F173 08016 Screw Flat int Hex 18 23 F302 10 Nut Hex 4 24 F312 0...

Page 84: ...Panels ITEM PART DESCRIPTION QTY 1 2011 270H Plate Replaceable Right 1 2011 270V Plate Replaceable Left 1 2 2013 260H Plate Right Side 1 2013 260V Plate Left Side 1 3 F102 16040 Bolt Hex 10 4 F102 160...

Page 85: ...ate Left 1 NS 2011 561H Drift Cutter Top Plate Right 1 2 2011 564 Bracket 1 3 2011 565V Supporting Rod Left 1 NS 2011 565H Supporting Rod Right 1 4 F102 12055 Bolt Hex 2 5 F102 16040 Bolt Hex 5 6 F312...

Page 86: ...84 AlphaBlower Operation and Maintenance Manual Parts Options Both Models Cont d Gauge Wheels Foam Filled 1 2 3 5 4 7 6 8...

Page 87: ...1 6 2012 550V Gauge Wheel Left 1 1 2012 560V Wheel Bracket Left 1 2 K07 034 Axle no 21 1 3 K07 039 Wheel 6 00 x 9 PR10 Truck Wheel 1 4 2012 550H Gauge Wheel Right includes items 2 3 6 7 8 1 5 2012 560...

Page 88: ...86 AlphaBlower Operation and Maintenance Manual Parts Options Model 33 100 P Gearbox Front Mounting 28 25 26 27 11 15 19 21 17 24 16 22 13 20 20 18 20 23 12 1 L N 7 9 8 6 3 5 2 10 14 4 31 29 30 32...

Page 89: ...F169 10060 Bolt Cylinder 11 17 F179 06020 Grub Screw int Hex 2 18 F312 16 Nut Lock 4 19 F402 06 Washer Seating 4 20 F402 17A Washer Seating 12 21 F420 06 Washer Spring 4 22 F420 10 Washer Spring 11 2...

Page 90: ...88 AlphaBlower Operation and Maintenance Manual Options Cont d Wing Kit 11 6 16 19 10 15 2 7 18 25 29 23 3 24 28 26 14 31 18 30 19 17 19 12 9 13 17 4 5 1 17 8 20 21 27 17 20 22 A Detail A...

Page 91: ...25 2 15 F102 08090 Hexagon Screw M8 x 90 2 16 F102 16040 Hexagon Screw M16 x 40 4 17 F102 16050 Hexagon Screw M16 x 50 10 18 F312 08 Locking Nut M8 4 19 F312 16 Locking Nut M16 14 20 F470 10 Ring Pin...

Page 92: ...90 AlphaBlower Operation and Maintenance Manual...

Page 93: ...91 AlphaBlower Operation and Maintenance Manual Specifications AlphaBlower Specifications 93 Torque Specifications 94...

Page 94: ...92 AlphaBlower Operation and Maintenance Manual...

Page 95: ...Standard Hardox Impeller Housing Standard Standard Auto Reset Hydraulic Cut out Clutch es Standard 2 Standard 2 HD Upper Wing Edges Drift Breakers Standard Standard Screw Adjustable Gauge Wheels Foam...

Page 96: ...5 ft lb 47 N m 42 ft lb 57 N m 54 ft lb 73 N m 59 ft lb 80 N m 77 ft lb 104 N m 30 ft lb 41 N m 42 ft lb 57 N m 1 2 42 ft lb 57 N m 54 ft lb 73 N m 64 ft lb 87 N m 83 ft lb 113 N m 91 ft lb 123 N m 11...

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Page 98: ...14311 Ewing Avenue Burnsville MN 55306 1 800 905 2265 snowwolfplows com 2021 SnowWolf...

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