S2646/S3246
Maintenance – 9
Frequent Inspection and Maintenance – Every 90 Days or 150 Hours
Ok
Item
Lower Controls
Overload system test
CE machines only
Battery disconnect switch
Upper Controls
Operating controls
Emergency stop
Lowering alarm
Drive motion alarm
Electrical power outlet
Travel speed
Options
Horn
Flashing light
Battery condition indicator
Lanyard anchors
Level Sensor Interlock Test
Procedure
Check the lift function at 120% maxi-
mum load capacity. Start the test with
the platform fully lowered. Verify that
the lift function cuts out automatically,
the alarm sounds and the red light on
the control panel flashes before the
platform reaches an elevation of
approximately 1.8m (6 feet).
Shuts off all controls
Check for smooth operation and
proper speed
Shuts off power to upper controls
Verify that alarm sounds while the
platform is lowering
Verify that alarm sounds while chassis
is in motion
Check for proper operation of outlet
and GFCI
Verify proper travel speed
Low: 0.5 mph
High: 2.0 mph
Check for proper operation
Check for proper operation
Check for proper operation
Check for wear and damage
Verify that all fasteners are in place
and are tight
A. Park the machine on a level
surface. Place a smart level on
the chassis in the front-to-back
direction. Zero the level.
B. Elevate the front tires approximately
4 3/4 inches
Verify the chassis inclination is no more
than 3.7 degrees. Verify the platform
will raise and lower through its full
range of motion.
C. Elevate the front tires approximately
6 inches
Continued on next page…
Information
120% Maximum Load
S2632 1200 lb (544 kg)
S3246 840 lb (381 kg)
0.5 mph = 50 ft in 65-85 secs
2.0 mph = 50 ft in 16-20 secs
Summary of Contents for S2646
Page 1: ...August 2014 Part Number 0372045 MANUAL REPAIR PARTS Replaces August 2011 ...
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Page 9: ...S2646 S3246 S2646E S3246E 0372045 Repair Parts Repair Parts ...
Page 10: ...Repair Parts 2 S2646 S3246 ...
Page 11: ...S2646 S3246 Repair Parts 3 Chassis Steering and Brakes 0371881 G ...
Page 13: ...S2646 S3246 Repair Parts 5 Pothole Protector 0371880 C ...
Page 15: ...Pothole Protector After February 2011 0371880 G S2646 S3246 Repair Parts 6A ...
Page 18: ...Repair Parts 8 S2646 S3246 ...
Page 19: ...S2646 S3246 Repair Parts 9 Battery Tray 0371557 C ...
Page 21: ...Battery Tray After February 2011 0371557 D S2646 S3246 Repair Parts 10A ...
Page 23: ...S2646 S3246 Repair Parts 11 Hydraulic Tray 0371861 C ...
Page 24: ...Repair Parts 12 S2646 S3246 Hydraulic Tray Detail A 0371861 C ...
Page 26: ...Repair Parts 14 S2646 S3246 ...
Page 30: ...Repair Parts 14D S2646 S3246 ...
Page 40: ...Repair Parts 20 S2646 S3246 ...
Page 42: ...Repair Parts 22 S2646 S3246 ...
Page 43: ...S2646 S3246 Repair Parts 23 Platform 0371714 B SEE DETAIL C ...
Page 44: ...Repair Parts 24 S2646 S3246 Platform 0371714 B DETAIL C 2 PLACES ...
Page 46: ...Repair Parts 26 S2646 S3246 ...
Page 48: ...Repair Parts 28 S2646 S3246 ...
Page 50: ...Repair Parts 30 S2646 S3246 ...
Page 51: ...S2646 S3246 Repair Parts 31 Placards and Decals S2646 0371942 D ...
Page 52: ...Repair Parts 32 S2646 S3246 Placards and Decals S2646 0371942 D ...
Page 54: ...Repair Parts 34 S2646 S3246 ...
Page 55: ...S2646 S3246 Repair Parts 35 Placards and Decals S3246 0371924 D ...
Page 56: ...Repair Parts 36 S2646 S3246 Placards and Decals S3246 0371924 D ...
Page 58: ...Repair Parts 38 S2646 S3246 ...
Page 59: ...S2646 S3246 S2646E S3246E 0372045 Hydraulics Hydraulics ...
Page 60: ...Hydraulics 2 S2646 S3246 ...
Page 62: ...Hydraulics 4 S2646 S3246 ...
Page 64: ...Hydraulics 6 S2646 S3246 ...
Page 66: ...Hydraulics 8 S2646 S3246 ...
Page 68: ...Hydraulics 10 S2646 S3246 ...
Page 70: ...Hydraulics 12 S2646 S3246 ...
Page 72: ...Hydraulics 14 S2646 S3246 ...
Page 74: ...Hydraulics 16 S2646 S3246 ...
Page 76: ...Hydraulics 18 S2646 S3246 ...
Page 78: ...Hydraulics 20 S2646 S3246 ...
Page 80: ...Hydraulics 22 S2646 S3246 ...
Page 84: ...Hydraulics 26 S2646 S3246 ...
Page 85: ...S2646 S3246 S2646E S3246E 0372045 Electrical Electrical ...
Page 86: ...Electrical 2 S2646 S3246 ...
Page 88: ...Electrical 4 S2646 S3246 ...
Page 90: ...Electrical 6 S2646 S3246 ...
Page 92: ...Electrical 8 S2646 S3246 ...
Page 94: ...Electrical 10 S2646 S3246 ...
Page 96: ...Electrical 12 S2646 S3246 ...
Page 98: ...Electrical 14 S2646 S3246 ...
Page 100: ...Electrical 14B S2646 S3246 ...
Page 102: ...Electrical 16 S2646 S3246 ...
Page 104: ...Electrical 18 S2646 S3246 ...
Page 106: ...Electrical 20 S2646 S3246 ...
Page 107: ...S2646 S3246 Electrical 21 Lower Control Box 0361217 E ...
Page 109: ...S2646 S3246 Electrical 23 Lower Control Box CE 0361480 A ...
Page 112: ...3 2 Lower Control Box CE After February 2011 Electrical 24B S2646 S3246 ...
Page 114: ...Electrical 24D S2646 S3246 ...
Page 116: ...Electrical 26 S2646 S3246 Main Harness AW0371890 B ...
Page 120: ...Electrical 30 S2646 S3246 ...
Page 122: ...Electrical 32 S2646 S3246 ...
Page 124: ...Electrical 34 S2646 S3246 ...
Page 125: ...S2646 S3246 Electrical 35 Upper Control Box CE AW0372025 ...
Page 128: ...Electrical 38 S2646 S3246 ...
Page 130: ...Electrical 40 S2646 S3246 ...
Page 136: ...40 6 S2646E S3246E 0372045 ...
Page 138: ...Electrical 42 S2646 S3246 ...
Page 139: ...S2646 S3246 Electrical 43 Wire Harness Overload System CE 0361489B ...
Page 141: ...S2646 S3246 S2646E S3246E 0372045 Options Options ...
Page 142: ...Options 2 S2646 S3246 ...
Page 144: ...Options 4 S2646 S3246 ...
Page 146: ...Options 6 S2646 S3246 ...
Page 147: ...S2646 S3246 Options 7 Upper Control Box with Horn AW0371952 ...
Page 149: ...S2646 S3246 Options 9 AW0371954 Upper Control Box with Battery Condition Indicator ...
Page 151: ...S2646 S3246 Options 11 Upper Control Box with Horn and Battery Condition Indicator AW0371956 ...
Page 153: ...S2646 S3246 Options 13 Upper Control Box CE with Battery Condition Indicator AW0372026 ...
Page 156: ...Options 16 S2646 S3246 ...
Page 158: ...Options 18 S2646 S3246 ...
Page 159: ...S2646 S3246 Options 19 Platform Entry Swing Gate 0371977A ...
Page 162: ...Options 22 S2646 S3246 ...
Page 163: ...S2646 S3246 Options 23 AW0371557 Battery Tray Maintenance Free Batteries ...
Page 168: ...Options 28 S2646 S3246 ...
Page 171: ...S2646 S3246 S2646E S3246E 0372045 Maintenance Maintenance ...
Page 172: ...Maintenance 2 S2646 S3246 ...
Page 176: ...Maintenance 6 S2646 S3246 ...
Page 182: ...Maintenance 12 S2646 S3246 ...
Page 183: ...S2646 S3246 Maintenance 13 Major Repairs Date Part Number Part Description Repair Performed ...
Page 184: ...Maintenance 14 S2646 S3246 ...
Page 190: ...Maintenance 20 S2646 S3246 ...
Page 191: ...S2646 S3246 Electrical Schematics 1 Upper Control Box 0371913C ...
Page 192: ...S2646 S3246 Electrical Schematics 2 Upper Control Box 0371913C ...
Page 193: ...S2646 S3246 Electrical Schematics 3 Upper Control Box CE AW0372025 ...
Page 194: ...S2646 S3246 Electrical Schematics 4 Upper Control Box CE AW0372025 ...
Page 195: ...S2646 S3246 Electrical Schematics 5 AW0371952 Upper Control Box with Horn ...
Page 196: ...S2646 S3246 Electrical Schematics 6 AW0371952 Upper Control Box with Horn ...
Page 203: ...Electrical Schematics 13 Lower Control Box AW0410064 ...
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Page 205: ...Electrical Schematics 14 Lower Control Box CE AW0410065 ...
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Page 207: ...Electrical Schematics 15 Electrical Schematic US Standard A37022B ...
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Page 211: ...Electrical Schematics 17 A37022B Electrical Schematic CE Standard ...
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Page 215: ...Hydraulic Schematics 1 Hydraulic Schematic A37023A ...
Page 216: ......
Page 217: ...Hydraulic Schematics 2 Hydraulic Schematic All Machines After February 2011 1420260 ...
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