Maintenance – 16
S2646/S3246
Return Filter
Return filter – Item 5. The hydraulic oil return filter is
mounted in the right hand tray close to the hydraulic oil
reservoir.
The filter element is a throwaway type filter and should
be changed after the initial break-in period (approximately
50 hours operation time).
Check the filter condition during the Frequent Inspection
and Maintenance or more frequently under extreme working
conditions.
When changing the filter element, the oil inside of the
filter element, should be examined for deposits of metal
cuttings, which if present, could indicate excessive wear
in some of the system components.
Tray Hinges and Latches
Tray hinges and latches – Item 6. Lubricate using pow-
dered graphite following the Frequent Inspection and Main-
tenance schedule.
After lubricating, remove any excess so it will not collect
dirt and debris.
Slide Pads
Slide pads – Item 7. Check slide pads for excessive wear
and replace as required. Slide pads do not require lubri-
cation.
Scissor Arm Bearings
Scissor arm bearings – Item 8. Scissor arm bearings are
self lubricating. Check bearings for signs of damage and
excessive wear as outlined in the maintenance sched-
ule. Do not lubricate scissor arm bearings.
Batteries
Batteries – Item 9. The batteries and battery cables should
be checked to assure that the connections are tight and
free of corrosion. Fluid level should be maintained to as-
sure that the batteries will maintain proper charge.
Check the batteries specific gravity per the maintenance
schedule.
The batteries are enclosed within a tray located on the
side of the machine. For access to the batteries when
the machine is lowered, position the machine on a hard
level surface, unlatch and open tray.
A
Warning
Battery acid can damage the skin and eyes. Seri-
ous infection or reaction can result if medical treat-
ment is not given immediately. Wear face and eye
protection when working near the batteries.
Wear rubber gloves and protective clothing to keep acid
off skin, if acid contacts skin, wash off immediately with
clear water.
Lead-acid batteries produce flammable and explosive
gases. Never allow smoking, flames or sparks around
batteries.
Battery Care and Maintenance
The following information about battery care and mainte-
nance was supplied by Interstate Batteries and is re-
printed here with their permission.
1. New batteries need to be cycled several times be-
fore reaching full capacity (20-50 cycles, depending
on type). Usage should be limited during this period.
2. Always recharge batteries fully, immediately after use.
Batteries perform best when they are fully charged.
More capacity and longer life will result from this prac-
tice.
3. The deeper the discharge, the fewer number of cycles
a lead-acid battery will deliver. Deep discharges de-
teriorate the battery quicker than lighter shallow
cycles.
4. Battery cables should be intact, and connectors kept
tight at all times. Systematic inspection is recom-
mended.
5. Vent caps should be kept in place and tight during
vehicle operation and battery charging.
6. Batteries should be kept clean – free of dirt and cor-
rosion – at all times. Always keep the top of batter-
ies clean. A film on top of the battery can cause the
current to migrate between the posts, accelerating
self discharge.
7. Never let the electrolyte level of a lead-acid battery
fall below the plates. Lack of maintaining the electro-
lyte in a lead-acid battery causes damage to the ex-
posed portion of the plate which reduces capacity.
8. Always check electrolyte level before charging. Do
not add water to individual cells unless plates are
exposed. Batteries should be watered after charging
unless the plates are exposed before charging. If
exposed before charging, the plates should be cov-
ered by approximately 1/8
″
of water. Check water
level after charging. Water should be kept 1/4
″
below
the bottom of the fill tube in the cell cover.
9. Water used to replenish batteries should be distilled
or treated to not exceed 200 T.D.S. (total dissolved
solids... parts per million). Particular care should be
taken to avoid metallic solids (iron).
10. A full charged battery will give you the best and long-
est service. Be sure the batteries are fully charged
before testing or using. A fully charged battery, with-
out a drain or load, after the surface charge has dis-
sipated, is 6.35 volts for a 6 volt battery.
Summary of Contents for S2646
Page 1: ...August 2014 Part Number 0372045 MANUAL REPAIR PARTS Replaces August 2011 ...
Page 6: ......
Page 8: ......
Page 9: ...S2646 S3246 S2646E S3246E 0372045 Repair Parts Repair Parts ...
Page 10: ...Repair Parts 2 S2646 S3246 ...
Page 11: ...S2646 S3246 Repair Parts 3 Chassis Steering and Brakes 0371881 G ...
Page 13: ...S2646 S3246 Repair Parts 5 Pothole Protector 0371880 C ...
Page 15: ...Pothole Protector After February 2011 0371880 G S2646 S3246 Repair Parts 6A ...
Page 18: ...Repair Parts 8 S2646 S3246 ...
Page 19: ...S2646 S3246 Repair Parts 9 Battery Tray 0371557 C ...
Page 21: ...Battery Tray After February 2011 0371557 D S2646 S3246 Repair Parts 10A ...
Page 23: ...S2646 S3246 Repair Parts 11 Hydraulic Tray 0371861 C ...
Page 24: ...Repair Parts 12 S2646 S3246 Hydraulic Tray Detail A 0371861 C ...
Page 26: ...Repair Parts 14 S2646 S3246 ...
Page 30: ...Repair Parts 14D S2646 S3246 ...
Page 40: ...Repair Parts 20 S2646 S3246 ...
Page 42: ...Repair Parts 22 S2646 S3246 ...
Page 43: ...S2646 S3246 Repair Parts 23 Platform 0371714 B SEE DETAIL C ...
Page 44: ...Repair Parts 24 S2646 S3246 Platform 0371714 B DETAIL C 2 PLACES ...
Page 46: ...Repair Parts 26 S2646 S3246 ...
Page 48: ...Repair Parts 28 S2646 S3246 ...
Page 50: ...Repair Parts 30 S2646 S3246 ...
Page 51: ...S2646 S3246 Repair Parts 31 Placards and Decals S2646 0371942 D ...
Page 52: ...Repair Parts 32 S2646 S3246 Placards and Decals S2646 0371942 D ...
Page 54: ...Repair Parts 34 S2646 S3246 ...
Page 55: ...S2646 S3246 Repair Parts 35 Placards and Decals S3246 0371924 D ...
Page 56: ...Repair Parts 36 S2646 S3246 Placards and Decals S3246 0371924 D ...
Page 58: ...Repair Parts 38 S2646 S3246 ...
Page 59: ...S2646 S3246 S2646E S3246E 0372045 Hydraulics Hydraulics ...
Page 60: ...Hydraulics 2 S2646 S3246 ...
Page 62: ...Hydraulics 4 S2646 S3246 ...
Page 64: ...Hydraulics 6 S2646 S3246 ...
Page 66: ...Hydraulics 8 S2646 S3246 ...
Page 68: ...Hydraulics 10 S2646 S3246 ...
Page 70: ...Hydraulics 12 S2646 S3246 ...
Page 72: ...Hydraulics 14 S2646 S3246 ...
Page 74: ...Hydraulics 16 S2646 S3246 ...
Page 76: ...Hydraulics 18 S2646 S3246 ...
Page 78: ...Hydraulics 20 S2646 S3246 ...
Page 80: ...Hydraulics 22 S2646 S3246 ...
Page 84: ...Hydraulics 26 S2646 S3246 ...
Page 85: ...S2646 S3246 S2646E S3246E 0372045 Electrical Electrical ...
Page 86: ...Electrical 2 S2646 S3246 ...
Page 88: ...Electrical 4 S2646 S3246 ...
Page 90: ...Electrical 6 S2646 S3246 ...
Page 92: ...Electrical 8 S2646 S3246 ...
Page 94: ...Electrical 10 S2646 S3246 ...
Page 96: ...Electrical 12 S2646 S3246 ...
Page 98: ...Electrical 14 S2646 S3246 ...
Page 100: ...Electrical 14B S2646 S3246 ...
Page 102: ...Electrical 16 S2646 S3246 ...
Page 104: ...Electrical 18 S2646 S3246 ...
Page 106: ...Electrical 20 S2646 S3246 ...
Page 107: ...S2646 S3246 Electrical 21 Lower Control Box 0361217 E ...
Page 109: ...S2646 S3246 Electrical 23 Lower Control Box CE 0361480 A ...
Page 112: ...3 2 Lower Control Box CE After February 2011 Electrical 24B S2646 S3246 ...
Page 114: ...Electrical 24D S2646 S3246 ...
Page 116: ...Electrical 26 S2646 S3246 Main Harness AW0371890 B ...
Page 120: ...Electrical 30 S2646 S3246 ...
Page 122: ...Electrical 32 S2646 S3246 ...
Page 124: ...Electrical 34 S2646 S3246 ...
Page 125: ...S2646 S3246 Electrical 35 Upper Control Box CE AW0372025 ...
Page 128: ...Electrical 38 S2646 S3246 ...
Page 130: ...Electrical 40 S2646 S3246 ...
Page 136: ...40 6 S2646E S3246E 0372045 ...
Page 138: ...Electrical 42 S2646 S3246 ...
Page 139: ...S2646 S3246 Electrical 43 Wire Harness Overload System CE 0361489B ...
Page 141: ...S2646 S3246 S2646E S3246E 0372045 Options Options ...
Page 142: ...Options 2 S2646 S3246 ...
Page 144: ...Options 4 S2646 S3246 ...
Page 146: ...Options 6 S2646 S3246 ...
Page 147: ...S2646 S3246 Options 7 Upper Control Box with Horn AW0371952 ...
Page 149: ...S2646 S3246 Options 9 AW0371954 Upper Control Box with Battery Condition Indicator ...
Page 151: ...S2646 S3246 Options 11 Upper Control Box with Horn and Battery Condition Indicator AW0371956 ...
Page 153: ...S2646 S3246 Options 13 Upper Control Box CE with Battery Condition Indicator AW0372026 ...
Page 156: ...Options 16 S2646 S3246 ...
Page 158: ...Options 18 S2646 S3246 ...
Page 159: ...S2646 S3246 Options 19 Platform Entry Swing Gate 0371977A ...
Page 162: ...Options 22 S2646 S3246 ...
Page 163: ...S2646 S3246 Options 23 AW0371557 Battery Tray Maintenance Free Batteries ...
Page 168: ...Options 28 S2646 S3246 ...
Page 171: ...S2646 S3246 S2646E S3246E 0372045 Maintenance Maintenance ...
Page 172: ...Maintenance 2 S2646 S3246 ...
Page 176: ...Maintenance 6 S2646 S3246 ...
Page 182: ...Maintenance 12 S2646 S3246 ...
Page 183: ...S2646 S3246 Maintenance 13 Major Repairs Date Part Number Part Description Repair Performed ...
Page 184: ...Maintenance 14 S2646 S3246 ...
Page 190: ...Maintenance 20 S2646 S3246 ...
Page 191: ...S2646 S3246 Electrical Schematics 1 Upper Control Box 0371913C ...
Page 192: ...S2646 S3246 Electrical Schematics 2 Upper Control Box 0371913C ...
Page 193: ...S2646 S3246 Electrical Schematics 3 Upper Control Box CE AW0372025 ...
Page 194: ...S2646 S3246 Electrical Schematics 4 Upper Control Box CE AW0372025 ...
Page 195: ...S2646 S3246 Electrical Schematics 5 AW0371952 Upper Control Box with Horn ...
Page 196: ...S2646 S3246 Electrical Schematics 6 AW0371952 Upper Control Box with Horn ...
Page 203: ...Electrical Schematics 13 Lower Control Box AW0410064 ...
Page 204: ......
Page 205: ...Electrical Schematics 14 Lower Control Box CE AW0410065 ...
Page 206: ......
Page 207: ...Electrical Schematics 15 Electrical Schematic US Standard A37022B ...
Page 208: ......
Page 210: ......
Page 211: ...Electrical Schematics 17 A37022B Electrical Schematic CE Standard ...
Page 212: ......
Page 214: ......
Page 215: ...Hydraulic Schematics 1 Hydraulic Schematic A37023A ...
Page 216: ......
Page 217: ...Hydraulic Schematics 2 Hydraulic Schematic All Machines After February 2011 1420260 ...
Page 218: ......
Page 230: ......
Page 235: ......