Snorkel S2646 Manual Download Page 25

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S2646/S3246

Repair Parts –

300437

BEARING FLANGED

300492

LATCH LH TRAY ROTARY LOCK

300765

SCREW THUMB .25-20 X 1.00 TYPE B

301440

RETURN OIL FILTER

0371862

WLDMT HYDRAULIC TRAY

0371866

HYDRAULIC TANK

9940021

TANK FILLER CAP (included with item 6)

0371868

TUBE ASSY TANK RETURN

0410064

LOWER CONT BOX

554316

BREATHER 40 MICRON 1/4" NPT

970029

BLT HEXHD .250-20 .75 GR5

970049

BLT HEXHD .250-20 1.00 GR5

970279

BLT .313-18 1.50 GR5

970469

BLT HEXHD .375-16 1.00 GR5 PLATED

970849

BLT. 500-13 1.25 GR5

978239

BLT. .375-24 .75

984329

NUT JAM .250-20

986019

WASHER FLAT .250

986269

WASHER FLAT .313

986299

WASHER FLAT .375

987099

WASHER LOCK .250

987119

WASHER LOCK .375

3087787

CONTACTOR, 24V SEALED

3087789

CONTROLLER, MOTOR 24V 360A

3087790

MOTOR 24V PUMP MOUNT

5035306

FTG ELB90STRTHD-8B-8S STL

5035322

FTG ELB90STRTHD-8B-10S STL

5035706

FTG ELB45STRTHD-8B-8S STL

5036703

FTG TEE SWVL RUN-4S-4S STL

5037003

FTG ELB90SWVL-4S-4S STL

5037005

FTG ELB90SWVL-6S-6S STL

5037006

FTG ELB90SWVL-8S-8S STL

5037007

FTG ELB90SWVL-10S-10S STL

5063905

FTG NUT-6S STL PARKER 6BTX-S

5064001

FTG RDCR TUBE END-6S-4S

5065705

FTG ADPTR STRTHD-6B-4S

5065708

FTG ADPTR STRTHD-8B-6S STL

5065709

FTG ADPTR STRTHD-8B-8S STL

5065711

FTG ADPTR STRTHD-12B-8S STL

5065712

FTG ADPTR STRTHD-10B-10S STL

5065805

FTG ADPTR STRTHD-LG -6B-6S STL

5070005

NIPPLE DIAGNOSTIC -4JIC FEM

5070006

NIPPLE DIAGNOSTIC -4 O-RING

5075305

FTG PL HOL HEX-6B STL

5080042

STRAINER SUCTION

5560004

NUT LKG .250-20-ESNA

5560031

NUT LKG .313-18 ESNA

5560033

NUT LKG .375-16-ESNA

6019056

VALVE, MAIN MANIFOLD

6029637

PUMP 2 SEC 6CC/4CC

101

0410065

LOWER CONT BOX (CE only)

Hydraulic Tray

Item

Part No.

Qty.

Description

Summary of Contents for S2646

Page 1: ...August 2014 Part Number 0372045 MANUAL REPAIR PARTS Replaces August 2011 ...

Page 2: ...the other object creating an electrical shock hazard resulting in death or serious injury If an aerial platform is in contact with an energized conductor the platform operator must warn ground personnel in the vicinity to stay away Their bodies can conduct electricity creating an electrical shock hazard resulting in death or serious injury Do not approach or leave the aerial platform until the ele...

Page 3: ...attery Tray Wiring After February 2011 14A Battery Charger after September 2005 15 Hydraulic Tray Wiring 17 Electric Motor hydraulic pump 19 Lower Control Box 21 Lower Control Box CE 23 Lower Control Box CE After February 2011 24A Main Harness 25 Power to Platform Wiring 27 Stack Harness Connection 29 Stack Harness 31 Upper Control Box 33 Upper Control Box CE 35 Controller Upper Control Box 37 Wir...

Page 4: ...find information in this manual that is not correct or is confusing you are urged to report your findings to Snorkel for our evaluation Your input is important to us and will be used in future printings of this manual General Information This machine is covered by a limited warranty that spe cifically identifies items warrantied by Snorkel and those items covered by original manufacturers warranty...

Page 5: ...licable regulations Ultimate compliance to OSHA regulations is the respon sibility of the user and their employer ANSI publications clearly identify the responsibilities of all personnel who may be involved with the aerial plat form A reprint of the Manual of Responsibilities for Deal ers Owners Users Operators Lessors and Lessees of ANSI SIA A92 6 1992 Self Propelled Elevating Work Plat forms is ...

Page 6: ......

Page 7: ... and South America Account Number Purchase Order Number Model Number Serial Number Ship To Shipping Method Part Number Description Quantity Note Backordered parts will be shipped as soon as available using the same shipping method as the original order unless otherwise indicated below Ship complete order only Do not backorder parts Ship all available parts and disposition or backordered parts Othe...

Page 8: ......

Page 9: ...S2646 S3246 S2646E S3246E 0372045 Repair Parts Repair Parts ...

Page 10: ...Repair Parts 2 S2646 S3246 ...

Page 11: ...S2646 S3246 Repair Parts 3 Chassis Steering and Brakes 0371881 G ...

Page 12: ...D 500 13 4 50 22 984069 4 NUT HEX 250 20 23 984149 4 NUT HEX 500 13 24 986019 4 WSHR FLAT 250 25 986299 2 WSHR FLAT 38 26 986359 4 WSHR FLAT 500 27 987099 4 WSHR LOCK 250 28 987109 2 WSHR LOCK 313 29 988179 2 PIN COT 125DIA 1 00 1 8 X 1 30 989509 2 PIN RILL 188 DIA 1 00 31 2580407 2 BRG THR 2 25ID 3 00OD 125 32 2594905 2 BRG 2 25ID 2 44OD 1 75 33 2594907 2 BRG 2 25ID 2 44OD 75 34 5035306 2 FTG ELB...

Page 13: ...S2646 S3246 Repair Parts 5 Pothole Protector 0371880 C ...

Page 14: ...359 13 WASHER FLAT 500 14 2570008 6 BRG FLNG 50 ID 63OD 50 LG 15 2570012 4 BRG FLNG 50 ID 63 OD 63 LG 16 2580017 2 BRG 50ID 63OD 1 0 LG 17 2580403 4 BRG THRUST 50ID 1 0 OD 125TK 18 3028795 2 SWITCHASSY 19 5530027 2 SPRING POTHOLE EXTENSION 20 5560033 11 NUT LKG 375 16 21 5560034 2 NUT LKG 10 24 22 5560039 2 NUT LKG 500 13 23 5560157 4 BLT SHLDR 500 1 00 24 5560198 2 NUT LKG 8 32 25 5560382 2 BLT S...

Page 15: ...Pothole Protector After February 2011 0371880 G S2646 S3246 Repair Parts 6A ...

Page 16: ...580403 4 BRG THR 500ID 1 00OD 125 18 2580409 2 BRG THR 500ID 630OD 1 13 19 3028795 2 SWITCHASSY MUST BREAK 20 5530027 2 SPRING POTHOLE EXTENSION SL19E 21 5560033 10 NUT HEX LKG 375 16 ESNA 22 5560039 2 NUT HEX LKG 500 13 23 5560157 4 BLT SKTHD SHLDR 500 X 1 50 HEX 24 5560382 2 BLT SHLDR 500 1 00 25 5563009 2 BLT SKTHD M4 7X25MM 26 5563010 2 BLT SKTHD M4 7 X 30MM 27 5563011 4 NUT LKG M4 0 70 28 556...

Page 17: ...Dec 2005 3 0371802 1 PLATE COVER CHASSIS 4 0371861 1 ASSY HYD TRAY S2646 3246 0372024 1 ASSY HYD TRAY S2646 3246 CE only 5 1 CHASSIS COMPLETE see Repair Parts pages 5 and 6 6 0371968 1 COVER PLATE CHASSIS REAR 7 970029 8 BLT HEXHD 250 20 75 GR5 8 970989 2 BLT 500 13 3 50 GR5 9 975579 2 SCREW HEXSKT SET 25 20 375 10 984409 2 NUT JAM 500 13 11 986019 8 WASHER FLAT 250 12 986359 4 WSHR FLAT 500 13 55...

Page 18: ...Repair Parts 8 S2646 S3246 ...

Page 19: ...S2646 S3246 Repair Parts 9 Battery Tray 0371557 C ...

Page 20: ... 250 20 17 986019 4 WSHR FLAT 250 18 986159 3 WSHR FLAT 6 19 986299 2 WASHER FLAT 375 20 987119 2 WASHER LOCK 375 21 3020049 1 SW BATTERY DISCONNECT 22 3040269 10 BOOT BTRY CABLE END BLK 1 0 GA 23 3040270 2 BOOT BTRY CABLE END Y TYPE 24 3050027 4 BTRY 6VOLT 25 3050097 1 CHARGER 24V GLOBAL INPUT 300909 1 CHARGER 24V 25A 60HZ United States only Before October 2005 3050091 1 CHARGER BATTERY 24V Austr...

Page 21: ...Battery Tray After February 2011 0371557 D S2646 S3246 Repair Parts 10A ...

Page 22: ...250 16 986159 3 WSHR FLAT 6 17 3020049 1 SW BATTERY DISCONNECT 18 3040269 10 BOOT BTRY CABLE END BLK 1 0 GA 19 3040270 2 BOOT BTRY CABLE END Y TYPE 20 3050027 4 BTRY 6 VOLT 220 A H 21 3050097 1 CHARGER 24V GLOBAL INPUT 300909 1 CHARGER 24V 25A 60HZ United States only Before October 2005 3050091 1 CHARGER BATTERY 24V Australia New Zealand only Before December 2005 3050090 1 CHARGER BATTERY 24V UNIV...

Page 23: ...S2646 S3246 Repair Parts 11 Hydraulic Tray 0371861 C ...

Page 24: ...Repair Parts 12 S2646 S3246 Hydraulic Tray Detail A 0371861 C ...

Page 25: ...OR 24V PUMP MOUNT 25 5035306 2 FTG ELB90STRTHD 8B 8S STL 26 5035322 1 FTG ELB90STRTHD 8B 10S STL 27 5035706 1 FTG ELB45STRTHD 8B 8S STL 28 5036703 1 FTG TEE SWVL RUN 4S 4S STL 29 5037003 3 FTG ELB90SWVL 4S 4S STL 30 5037005 1 FTG ELB90SWVL 6S 6S STL 31 5037006 4 FTG ELB90SWVL 8S 8S STL 32 5037007 1 FTG ELB90SWVL 10S 10S STL 33 5063905 1 FTG NUT 6S STL PARKER 6BTX S 34 5064001 1 FTG RDCR TUBE END 6...

Page 26: ...Repair Parts 14 S2646 S3246 ...

Page 27: ...2 3 1 4 1 5 1 23 2 40 1 40 1 13 2 20 4 9 1 14 6 16 3 22 3 24 5 25 1 50 4 48 6 16 4 34 1 26 1 20 2 22 4 10 1 11 1 12 1 36 1 37 1 42 1 46 1 47 1 29 1 44 1 31 1 18 2 35 1 41 1 52 1 34 1 39 1 27 1 15 2 19 2 21 2 49 2 NOTE UPPER BOLT AWAY FROM OPENING LOWER BOLT TOWARDS SEE DETAIL A ...

Page 28: ...er February 2011 0371861 L Repair Parts 14B S2646 S3246 48 2 13 2 20 2 8 1 201 STD MACHINE CE MACHINE 17 3 51 1 32 1 33 1 38 2 45 2 39 1 39 2 34 1 28 2 30 1 32 1 34 1 43 1 USE LOCTITE RED 242 3 PLCS 7 1 1 1 6 3 Detail A ...

Page 29: ...MP MOUNT 27 3087800 1 PG TROINIC EZ230 28 5035306 2 FTG ELB90STRTHD 8B 8S STL 29 5035322 1 FTG ELB90STRTHD 8B 10S STL 30 5035706 1 FTG ELB45STRTHD 8B 8S STL 31 5036703 1 FTG TEE SWVL RUN 4S 4S STL 32 5037003 2 FTG ELB90SWVL 4S 4S STL 33 5037005 1 FTG ELB90SWVL 6S 6S STL 34 5037006 4 FTG ELB90SWVL 8S 8S STL 35 5037007 1 FTG ELB90SWVL 10S 10S STL 36 5063905 1 FTG NUT 6S STL 37 5064001 1 FTG RDCR 6S ...

Page 30: ...Repair Parts 14D S2646 S3246 ...

Page 31: ...arts 15 0410004 A Scissor Stack S2646 SEE DETAIL A 21 3K MAIN HARNESS DETAIL A ENSURE ARM IS INSTALLED WITH DOUBLER IN THE CORRECT POSITION BOTH SIDES ENSURE ARM IS INSTALLED WITH DOUBLER IN THE CORRECT POSITION BOTH SIDES ...

Page 32: ...10035 1 WLDMT INNER ARM 250WALL 17 0410036 1 WLDMT INNER ARM 125WALL 18 0410039 1 WLMT INNER ARM THIRD 19 0410043 2 WLDMT OUTER ARM 250TUBE 20 0410045 2 PIN CYL MT S2646 21 970009 2 BLT HEXHD 250 20 500 GR5 22 970019 6 BLT HEXHD 250 20 625 GR5 23 970469 3 BLT HEXHD 375 16 1 00 GR5 24 970529 4 BLT HEXHD 375 16 2 50 GR5 25 970569 20 BLT 375 16 3 50 GR5 26 986009 1 WASHER FLAT 10 27 987099 8 WASHER L...

Page 33: ...2 A Scissor Stack S2646E 5 6 8 7 SECTIONB B 22 21 5 6 8 7 4 19 31 32 10 9 1 2 3 4 7 8 6 5 11 12 13 20 9 SECTIONA A 1 2 3 4 29 14 17 24 23 15 27 26 25 B B 7 8 6 5 11 13 12 29 14 35 30 28 29 20 19 31 32 34 33 18 19 31 32 15 35 16 31 32 A A ...

Page 34: ...417 2 SCISSORARM MOUNT 19 0410032 4 ASSY PIN TOP SLIDE 20 1370412 2 PLATFORM SLIDEASSY 21 1370418 1 PIN LOWER 22 1370411 2 LOWER SLIDE BLOCK 23 058493 025 3 M10 X 25MM HEX HEAD 24 056066 010 3 NUT LOCK NYLON M10 DIN985 GR8 25 056064 012 4 NUT NYLOCKNUT DIN985 M12 10 0 26 510561 012 4 WASHER M12 FLAT DIN 125 SS 27 510581 030 4 BLT HEXHD M12 1 75 30MM 28 0410045 2 PIN 1 25 X 7 931 GRIP PLATED 29 056...

Page 35: ...S2646 S3246 Repair Parts 17 0371500 A Scissor Stack S3246 ENSURE ARM IS INSTALLED WITH DOUBLER IN THE CORRECT POSITION BOTH SIDES 21 3K MAIN HARNESS DETAIL A SEE DETAIL B SEE DETAIL A 21A 3U DETAIL B ...

Page 36: ... PLATF BRKT MT 18 0410027 3 WLDMT OUTER ARM 125WALL 19 0410029 1 PIPE CONNECTOR SCISSOR ARM 20 0410032 4 ASSY PIN TOP SLIDE 21 0410049 1 WLDMT OUTER ARM W BAR 22 970009 4 BLT HEXHD 250 20 500 GR5 23 970019 6 BLT HEXHD 250 20 625 GR5 24 970469 3 BLT HEXHD 375 16 1 00 GR5 25 970529 6 BLT HEXHD 375 16 2 50 GR5 26 970569 26 BLT HEXHD 375 16 3 50 GR5 27 986009 2 WASHER FLAT 10 28 987099 10 WASHER LOCK ...

Page 37: ...ssor Stack S3246E 38 37 19 35 36 13 25 24 22 35 36 A A 6 10 9 11 15 17 16 28 27 12 24 23 34 28 35 36 19 7 11 9 10 8 SECTION A A 1 2 4 5 28 26 28 32 25 28 27 3 29 33 B B SECTION B B 18 14 15 18 21 20 19 12 36 35 11 9 10 7 8 5 4 3 2 1 11 9 10 7 6 ...

Page 38: ...9 0410032 4 ASSY PIN TOP SLIDE 20 1370411 2 LOWER SLIDE BLOCK 21 1370418 1 PIN LOWER 22 0410016 2 ASSY PIN BOTTOM SLIDE 23 0371510 4 PIN 1 25 X 7 057 GRIP 24 6047075 2 CYLINDER LIFT SL3246 25 0372016 1 POTHOLE ACTUATOR WLDT 3246 26 0371904 2 SAFETY PROP 27 056058 080 26 HHCS M8 x 1 25 x 80 G8 8 ISO 4014_DIN 931 28 056066 008 30 NUT NYLOCKNUT DIN985 M8 8 0 Z 29 510561 012 4 WASHER M12 FLAT DIN 125 ...

Page 39: ...AD TOP 6 0372019 2 BAR SLD PAD BRKT BOTTOM UPPER 8 0410016 2 ASSY PIN BOTTOM SLIDE 9 970049 2 BLT 25 20 1 00 GR5 12 972449 4 BLT FLSKTHD 375 16 750 13 986359 12 WSHR FLAT 500 14 987099 2 WSHR LOCK 250 15 5560675 4 BLT FLSKTHD 375 16 1 25 Item Part No Qty Description AW0410052 ...

Page 40: ...Repair Parts 20 S2646 S3246 ...

Page 41: ...46 Repair Parts 21 Pothole Actuator Installation AW0410052 1 300778 4 NUT HEX 500 13 5 0372016 1 POTHOLE ACTUATOR WLDT 3246 10 970849 4 BLT 500 13 1 25 GR5 13 986359 4 WSHR FLAT 500 Item Part No Qty Description ...

Page 42: ...Repair Parts 22 S2646 S3246 ...

Page 43: ...S2646 S3246 Repair Parts 23 Platform 0371714 B SEE DETAIL C ...

Page 44: ...Repair Parts 24 S2646 S3246 Platform 0371714 B DETAIL C 2 PLACES ...

Page 45: ...T DECK BRACKET CE only 17 0371931 2 TOP SLIDE RAIL 18 0371934 2 SLIDE RAIL WELDMENT 19 0371935 2 TUBE HAND RAIL 20 0371937 2 PIN DETENT 21 0371940 2 HANDLE WELDMENT 22 0371981 1 TOE KICK RH ENTRY omitted on CE 23 0371984 1 TOE KICK LH ENTRY omitted on CE 0372017 1 TOE KICK ENTRY CE only 24 454996 4 SPRING 25 466414 2 HOUSING DETENT PIN 26 468886 6 END CAP 1 25 SQ PLASTIC BLACK 27 969989 2 BLT HEXH...

Page 46: ...Repair Parts 26 S2646 S3246 ...

Page 47: ...S2646 S3246 Repair Parts 27 Platform Installation AW0410052 1 300778 8 NUT HEX 500 13 10 970849 8 BLT 500 13 1 25 GR5 Item Part No Qty Description ...

Page 48: ...Repair Parts 28 S2646 S3246 ...

Page 49: ... 500 13 4 0371884 1 WELDMENT STEP 2646 0371780 1 WELDMENT STEP 3246 5 0410056 1 WLDMT LADDER 2646 CE optional for all other units 0372013 1 WLDMT LADDER 3246 CE optional for all other units 11 970909 4 BLT 500 13 1 50 GR5 13 986359 8 WSHR FLAT 500 Item Part No Qty Description ...

Page 50: ...Repair Parts 30 S2646 S3246 ...

Page 51: ...S2646 S3246 Repair Parts 31 Placards and Decals S2646 0371942 D ...

Page 52: ...Repair Parts 32 S2646 S3246 Placards and Decals S2646 0371942 D ...

Page 53: ...d on CE 23 451726 1 DECAL CHK BTRY BEFORE CHARGING 24 451776 1 DECAL HYDR FLUID LEVEL 25 451986 2 DECAL DNGR DO NOT ALTER SW 26 562386 1 COMPARTMENT LITERATURE 8 5X11 27 563536 6 HOSE GUARD SPIRAL 3 4 ID 28 569254 2 SAFETY TREAD 3 50 X 9 00 29 569295 3 DECAL SNORKEL BRAND LOGO 3 00 30 621486 6 DECAL FORKLIFT 31 969249 3 DECAL WARNING STRIPES ROLL 8 IN sold in full roll omitted on CE 32 969249 2 DE...

Page 54: ...Repair Parts 34 S2646 S3246 ...

Page 55: ...S2646 S3246 Repair Parts 35 Placards and Decals S3246 0371924 D ...

Page 56: ...Repair Parts 36 S2646 S3246 Placards and Decals S3246 0371924 D ...

Page 57: ...LY omitted on CE 23 451726 1 DECAL CHK BTRY BEFORE CHARGING 24 451776 1 DECAL HYDR FLUID LEVEL 25 451986 2 DECAL DNGR DO NOT ALTER SW 26 562386 1 COMPARTMENT LITERATURE 8 5X11 27 563536 6 HOSE GUARD SPIRAL 3 4 ID 28 569254 2 SAFETY TREAD 3 50 X 9 00 29 569295 3 DECAL SNORKEL BRAND LOGO 3 00 30 621486 6 DECAL FORKLIFT 31 969249 3 DECAL WARNING STRIPES 8 IN sold in full roll omitted on CE 32 969249 ...

Page 58: ...Repair Parts 38 S2646 S3246 ...

Page 59: ...S2646 S3246 S2646E S3246E 0372045 Hydraulics Hydraulics ...

Page 60: ...Hydraulics 2 S2646 S3246 ...

Page 61: ...0R2 102 0101896 2 HOSE 4 4S 4S 120 100R2 103 0050137 1 HOSE 4 4S 4S 36 100R1 104 5034102 1 FTG TEE UN 4S 4S STL 107 0020280 1 HOSE 4 4S 4S 23 5 100R2 108 0020281 1 HOSE 4 4S 4S 27 63 100R2 Item Part No Qty Description Steering Drive and Brake Hoses 0371887 B ...

Page 62: ...Hydraulics 4 S2646 S3246 ...

Page 63: ... 1 LOCKNUT 5 8071015 1 PISTON 6 8071016 1 WASHER 7 8071017 1 RODASSY 8 8071018 1 BARRELASSY 9 8071019 1 BACKUP 10 Kit item 2 BACKUP 28 806P 1 11 Kit item 2 O RING 27 806 0 12 Kit item 1 O RING 27 819 0 13 Kit item 1 BACKUP 28 806 1 14 Kit item 1 ROD WIPER 30 963 15 Kit item 1 ROD SEAL 29 1035 UR Cylinder Steering Item Part No Qty Description AW6047108 10 4 5 6 11 7 8 1 12 2 3 9 11 13 14 15 ...

Page 64: ...Hydraulics 6 S2646 S3246 ...

Page 65: ...S2646 S3246 Hydraulics 7 Item Part No Qty Description Drive Motor Hoses 0371881 C 102 0110198 4 HOSE 8 8S 8S 96 100R2 SUPPLY HOSES FROM MANIFOLD SEE HYDRAULICS PAGE 3 ...

Page 66: ...Hydraulics 8 S2646 S3246 ...

Page 67: ...PEED 1 6019076 2 SOLENOID VALVE 2 6019078 2 DUAL SPADE COIL 20 VDC 3 6019086 1 FLOW DIVIDER 4 6018944 1 NEEDLE VALVE 5 4 7MM PERMANENT PLUG Non serviceable part 6 6019087 1 VALVE BODY DRIVE SPEED Drive Speed Manifold 6019062 Item Part No Qty Description ...

Page 68: ...Hydraulics 10 S2646 S3246 ...

Page 69: ... 1 THRUST WSHR 12 8230180 1 REAR THRUST BRG 13 0372052 1 DRIVE LINK 14 0372054 1 MANIFOLD 15 0372055 1 ROTORASSY 16 0372056 1 BALANCE PLT W 3 BALL 17 0372053 1 DRIVE LINK SPACER 18 0372057 1 ENDCOVER 19 8230181 7 ASSY BOLTS 20 0372058 1 SHAFT 21 8230182 1 SHAFT KEY 22 8230183 1 SHAFT NUT Hydraulic Drive Motor Item Part No Qty Description 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 AW6031615 ...

Page 70: ...Hydraulics 12 S2646 S3246 ...

Page 71: ...draulics 13 Hydrauic Tray Hoses 0371861 C Item Part No Qty Description 101 0070927 2 HOSE 8 8S 8S 23 5 100R2 108 0151213 2 HOSE 8 8S 8S 16 100R2 109 0082963 1 HOSE 10 10S 10S 14 50 100R2 STEER LEFT STEER RIGHT BRAKE ...

Page 72: ...Hydraulics 14 S2646 S3246 ...

Page 73: ...018943 1 SOLENOID VALVE 10 6019069 2 VALVE COUNTER BALANCE 11 6019041 2 SHUTTLE VALVE 12 6019077 1 SOLENOID VALVE 13 583956 4 COIL 20VDC 14 6019078 3 DUAL SPADE COIL 20 VDC 15 6019043 1 ORIFICE CHECK VALVE 16 6019079 1 PILOT CHECK MAN O R 17 6010808 1 KNOB LOCK RING KIT 18 6029632 1 HAND PUMP PUSH RELEASE 21 5076505 7 4 SAE O RING PLUG FLUSH HEAD 22 5076506 1 6 O RING PLUG FLUSH HEAD 23 6019080 1 ...

Page 74: ...Hydraulics 16 S2646 S3246 ...

Page 75: ...udes items 6A 6B and 6C 6A 5450008 4 BACKUP RING 6B 5460009 4 E SEAL 6C 5460010 4 BEARING BLOCK 7 8080138 1 DRIVE GEAR 8 8080139 1 IDLER GEAR 9 8080140 1 GEAR HOUSING 10 8080141 1 DISTANCE PLATE 11 8080142 1 COUPLING 12 8080143 2 DOWEL PIN 13 8080144 1 IDLER GEAR 14 8080145 1 IDLER GEAR 15 8080146 1 GEAR HOUSING 16 8080147 1 ENDCOVER 17 8080148 4 SCREWS Hydraulic Pump Item Part No Qty Description ...

Page 76: ...Hydraulics 18 S2646 S3246 ...

Page 77: ...6 S3246 Hydraulics 19 Hydraulic Hoses Scissor Stack S2646 0410052 B Item Part No Qty Description 101 5036905 1 FTG ELB45SWVL 6S 6S STL 102 5035305 1 FTG ELB90STRTHD 6B 6S STL 202 0240770 1 HOSE 6 6S 6S 168 ...

Page 78: ...Hydraulics 20 S2646 S3246 ...

Page 79: ...des items 4 and 5 4 6019034 1 SOLENOID 20V DC 5 6018024 1 CARTRIDGE VALVE 6 8180048 1 RODASSEMBLY 7 8180050 1 BARRELASSEMBLY 8 8180051 1 GLAND 9 Kit item 2 SPILT BRONZE RING 10 Kit item 1 O RING 27 939 0 11 Kit item 1 BACK UP 28 939 1 12 Kit item 1 WEAR RING 31 6296 13 Kit item 1 ROD SEAL 29 926 UR 14 Kit item 1 ROD WIPER 30 12084 Cylinder Lift S2646 VEND 6047107 Item Part No Qty Description 1 3 4...

Page 80: ...Hydraulics 22 S2646 S3246 ...

Page 81: ...S2646 S3246 Hydraulics 23 0371838 C Hydraulic Hoses Scissor Stack S3246 See Detail A See Detail B ...

Page 82: ...LB90SWVLTUBE 8S 8S STL 108 5064003 1 FTG RDCR TUBE END 8S 6S STL 109 5036705 1 FTG TEE SWVL RUN 6S 6S STL 110 5034403 1 FTG UN BHD STR 6S 6S STL 111 5074403 1 FTG LKNT BHD 6 STL 112 986359 1 WASHER FLAT 500 202 0020266 1 HOSE 6 6S 6S 24 100R2 203 0240770 1 HOSE 6 6S 6S 168 204 0350735 1 HOSE 6 6S 6S 221 100R2 0371838 C Hydraulic Hoses Scissor Stack S3246 Item Part No Qty Description Detail A Detai...

Page 83: ...ALVE ASSY 20V DC Includes items 5 and 6 5 6019034 1 SOLENOID 20V DC 6 6018024 1 CARTRIDGE VALVE 7 8180040 1 RODASSEMBLY 8 8180042 1 BARRELASSEMBLY 9 Kit item 2 SPLIT BRONZE RING 10 Kit item 1 O RING 27 1003 0 11 Kit item 1 BACK UP 28 1003 1 12 Kit item 1 WEAR RING 31 6294 13 Kit item 1 ROD SEAL 29 905 UR 14 Kit item 1 ROD WIPER 30 12075 VEND 6047075 Cylinder Lift S3246 Item Part No Qty Description...

Page 84: ...Hydraulics 26 S2646 S3246 ...

Page 85: ...S2646 S3246 S2646E S3246E 0372045 Electrical Electrical ...

Page 86: ...Electrical 2 S2646 S3246 ...

Page 87: ...e Detail A Item Part No Qty Description 104 0371896 1 WIRE 2 R375 R313 149 BLK 105 0151157 1 WIRE 2 R375 R313 142 RED AW0371887 B Detail A 7A 3V 3X 7 3J MAIN HARNESS POTHOLE STACK ATTACH TO GROUND STUD TO HYDRAULIC TRAY TO LIFT CYLINDER TO LEVEL SENSOR ...

Page 88: ...Electrical 4 S2646 S3246 ...

Page 89: ...Electrical 5 Limit Switch Item Part No Qty Description 3028795 D 3028795 1 SWITCH ASSEMBLY 1 3028796 1 SWITCH LIMIT 2 3040341 4 PIN CONTACT SIZE 16 16 18 GA 3 3049889 1 CONNECTOR 4 PIN 4 3049891 1 LOCK WEDGE 4 PIN ...

Page 90: ...Electrical 6 S2646 S3246 ...

Page 91: ...S2646 S3246 Electrical 7 Item Part No Qty Description 101 0162244 1 WIRE 2 R313 R375 20 RED 102 584926 3 WIRE 2 R375 R375 9 BLK 103 0161404 1 WIRE 2 R313 R375 20 BLK Battery Tray Wiring 0371557 A ...

Page 92: ...Electrical 8 S2646 S3246 ...

Page 93: ...Battery charger 8120046 1 Case 8120015 1 Transformer 8120031 1 Heatsink 8120023 1 Capacitor 28120013 1 Ammeter 8120030 1 Electronic timer 3040384 1 Fuse assembly 8120035 1 Strain relief bushing AC cord 8120047 1 Cordset DC 8120038 1 Motor base receptacle Item Part No Qty Description ...

Page 94: ...Electrical 10 S2646 S3246 ...

Page 95: ...0048 1 FUSE WIRE 8020049 1 GRAY SB 50 CONN 8020050 1 8 CONTACTS 8020051 1 SB 50 CLAMP 8020052 1 1 5 SHRINK TUBE 8020053 1 HEYCO STRAIN RELIEF 8020054 1 HOUSING BASE COVER DOOR 8020055 1 PCBASSY 8020056 1 PCB STANDOFFS 8020057 1 AC RECEPTACLE 8020058 1 CIRCUIT BRKR 8020059 1 CAPACITOR CLP 8020060 1 FAN 115 VAC 8020061 1 WHTAMP CONN 8020062 1 VARISTOR 8020063 1 WIRE HARNESS 8020064 1 TRANSFORMER Bat...

Page 96: ...Electrical 12 S2646 S3246 ...

Page 97: ...005 0371557 C Item Part No Qty Description 101 0162244 1 WIRE 2 R313 R375 20 RED 102 584926 3 WIRE 2 R375 R375 9 BLK 103 0161404 1 WIRE 2 R313 R375 20 BLK 104 3044163 1 TERM R313I 16 14 105 3044071 1 TERM BUTT CONN INSUL 16 14 CONTACTOR IN HYDRAULIC TRAY INNER POST ...

Page 98: ...Electrical 14 S2646 S3246 ...

Page 99: ... R313 149 BLK S2646 S3246 Electrical 14A See Hydraulic Tray in Repair Parts Section Note Charger Cut Out Installation Remove wire 207 from contactor located in Hydraulic Tray Replace with white wire from battery charger Butt splice black wire from charger with wire 207 See Note See Note To B post on motor controller To post on contactor Connector Red 12 GA wire from charger Whie 16 GA wire from ch...

Page 100: ...Electrical 14B S2646 S3246 ...

Page 101: ...T CABLE GLOBAL CHRGR 8190309 1 INTERLOCK CABLE GLOBAL CHRGR 8190310 1 OUTPUT CABLE GLOBAL CHRG 8190311 1 FRONT PLATE GLOBAL CHRG 8190312 1 REAR PLATE GLOBAL CHRG 8190313 1 FRONT PLATE LABEL GLOBAL CHRG 8190314 1 GASKET FRONT REAR PLATE GLOBAL CHRG 8190315 1 INTERLOCK RELAY GLOBAL CHRG 8190316 1 POWER ON RELAY GLOBAL CHRG 8190317 1 INTERNAL FUSE GLOBAL CHRG ...

Page 102: ...Electrical 16 S2646 S3246 ...

Page 103: ...RY CABLE END BLK 1 0 GA 111 3043802 1 RUBBER BOOT WIDE END 2X2 0GA 112 0073253 1 WIRE 18 R10I R10I 11 DIO 113 970239 2 BLT HEXHD 313 18 750 GR5 114 5560031 2 5 16 NUT SELF LOCKING 115 986269 4 WASHER FLAT 313 116 5560341 1 WASHER STAR 250 EXTERNAL TOOTH 117 970049 1 BLT 250 20 1 00 GR5 118 986019 1 WASHER FLAT 250 119 5560004 1 NUT LOCKING 250 20 120 0151157 REF WIRE 2 R375 R313 142 RED 121 037189...

Page 104: ...Electrical 18 S2646 S3246 ...

Page 105: ...10327 1 ARMATURE AND FAN ASSY 6 8010328 1 FIELD COIL KIT 7 8010329 1 BRUSH 8 8010330 1 BRUSH SPRING 9 8010331 1 BRUSH BOX ASSY 10 8010332 1 BRUSH LEAD ASSY KIT 11 8010333 1 BEARING 12 8010334 1 WAVY WASHER 13 8010335 1 COMMUTATOR ENDHEAD 14 8010336 1 BRUSH COVER PLATE KIT Electric Motor hydraulic pump Item Part No Qty Description AW3087790 A1 D1 ...

Page 106: ...Electrical 20 S2646 S3246 ...

Page 107: ...S2646 S3246 Electrical 21 Lower Control Box 0361217 E ...

Page 108: ... 0361260 1 Wire harness amp connector 0361261 1 Wire harness tilt relay 0361262 1 Wire harness lift relay 0361263 1 Wire harness high speed relay 0361264 1 Wire harness DSR relay 0361268 1 Lower control box internal harness kit 0361232 1 Lower internal harness connector 0361233 13 Diode wire 0361274 1 Resister wire 0361275 1 Resister wire 0361399 1 Resister wire 3043809 3 Terminal strip tab 304380...

Page 109: ...S2646 S3246 Electrical 23 Lower Control Box CE 0361480 A ...

Page 110: ... HARN TILT RELAY K2 0361262 1 LOWER INT HARN LIFT RELAY K3 0361263 1 LOWER INT HARN HI SPD RELAY K1 0361264 1 LOWER INT HARN DSR RELAY K4 0361268 1 LOWER INT HARNESS KIT 0361232 1 LOWER INT HARN 0361233 7 DIODEASSEMBLY 0361274 1 680 OHM RESISTOR ASSEMBLY 0361275 1 3 3K OHM RESISTORASSEMBLY 0361319 1 10K OHM RESISTORASSY 3043809 3 TERM STRIP TABS 90 DEG 188 3043808 6 TERMINAL STRIP JUMPERS 3043807 ...

Page 111: ...Lower Control Box CE After February 2011 1420237 B S2646 S3246 Electrical 24A 11 10 8 2 6 5 1 4 7 9 3 ...

Page 112: ...3 2 Lower Control Box CE After February 2011 Electrical 24B S2646 S3246 ...

Page 113: ...WIRE FUSE HOLDER 110 3040156 1 FUSE 15 AMP 111 0071515 1 WIRE 18 R6I R6I 5 Following items not shown inside of control box 0361260 1 LOWER INT HARNESS 0361261 1 LOWER INT HARN TILT RELAY K2 0361262 1 LOWER INT HARN LIFT RELAY K3 0361263 1 LOWER INT HARN HI SPD RELAY K1 0361264 1 LOWER INT HARN DSR RELAY K4 0361268 1 LOWER INT HARNESS KIT 0361232 1 LOWER INT HARN 0361233 7 DIODEASSEMBLY 0361274 1 6...

Page 114: ...Electrical 24D S2646 S3246 ...

Page 115: ...2 TERM PIGGYBK MALE FEM250 16 14 8 3040342 10 SOCKET CONTACT SIZE 16 16 18GA 9 3044855 2 TERM R250I 12 10 10 3040083 23 TERM FEM250FI 16 14 14 3049985 4 AMP PIN CONTACT 20 14 GA 15 3049988 2 AMP 2 PIN RECEPT 16 3049989 2 AMP 2 PIN WIRE SEAL 18 0361240 2 DIODE SUPPRESSION ASSEMBLY 20 3044856 1 TERM R312I 12 10GA 21 3049888 2 CONNECTOR 4 PIN 22 3049890 2 LOCK WEDGE 4 PIN 23 3040097 4 SEALING PLUG 16...

Page 116: ...Electrical 26 S2646 S3246 Main Harness AW0371890 B ...

Page 117: ...S2646 S3246 Electrical 27 GFCI Electrical Outlet AW0372035 A GREEN WHITE BLACK GREEN BLACK WHITE ...

Page 118: ...OUTLET 20AMP 6 3040625 1 COVER GFCI OUTLET WEATHERPROOF 7 3069521 1 FLANGE INLET 15A 125V 8 5560700 3 SCR TRHD 6 32 1 00 9 5569978 4 SCR HEXHD 8 32 500 THREAD CUTTING 10 5569997 3 NUT LKG 6 32 12 0071582 1 WIRE 12 R10I FKD8I 4 5 13 3040397 1 TERM SPADE 8I 12 10 14 3044853 1 TERM R8I 12 10 102 3011403 38 ft CABLE 14GA 3 CONDUCTOR S2646 3011403 48 ft CABLE 14GA 3 CONDUCTOR S3246 Item Part No Qty Des...

Page 119: ...S S2546 0371821 1 STACK HARNESS S3246 103 5093000 6 CUSHION CLAMP 7 7 16 104 974659 5 SCREW RDH MACH 10 24 50 105 986009 5 WASHER FLAT 10 106 5560034 5 NUT LKG 10 24 Stack Harness Connection Item Part No Qty Description UPPERCONTROLBOX LOWER CONTROL BOX ...

Page 120: ...Electrical 30 S2646 S3246 ...

Page 121: ...CK HARNESS S3246 1 3049814 1 LOCK WEDGE 12 PIN 2 3049813 1 CONNECTOR 12 PIN 3 3049861 1 PLUG 14 PIN 4 3040342 26 SOCKET CONTACT SIZE 16 16 18GA 5 3040046 1 TERM MALE250FI 22 18 6 AR CABLE 18GA 15 CONDUCTOR Stack Harness S2646 S3246 Item Part No Qty Description 0410046 A ...

Page 122: ...Electrical 32 S2646 S3246 ...

Page 123: ...ROL BOX 3246 5 446826 1 SW CONTACT BLOCK N C 6 446836 1 OPERATOR PUSH PULL 2 POSITION 7 3020013 1 SW TGL SPST ON OFF SEALED 8 3020097 1 SW TGL DPDT ON ON SEALED 9 3049862 1 RECEPTACLE 9A 3040208 1 PANEL NUT 9B 3040209 1 WASHER LOCK 10 5560080 1 BUMPER ADHESIVE BACK 101 0361227 1 UPPER CONTROL BOX INTERNAL HARNESS Upper Control Box 0371913 C Item Part No Qty Description ...

Page 124: ...Electrical 34 S2646 S3246 ...

Page 125: ...S2646 S3246 Electrical 35 Upper Control Box CE AW0372025 ...

Page 126: ...97 1 SW TGL DPDT ON ON SEALED 9 3049862 1 RECEPTACLE 9A 3040208 1 PANEL NUT 9B 3040209 1 WASHER LOCK 10 5560080 1 BUMPER ADHESIVE BACK 11 3026027 1 SW PUSH BUTTON 12 0071269 1 DECAL HORN 13 3040411 1 ALARM MINI SIREN 14 0361497 1 DECAL OVERLOAD 15 302829 1 LIGHT RED Following items not shown inside of control box 0361227 1 UPPER CONTROL BOX INTERNAL HARNESS 0361299 1 ADAPTER HARNESS 0361314 1 HORN...

Page 127: ...449 Item Part No Qty Description 0361449 1 JOYSTICK 1 0361510 1 POTENTMTR 2 8150244 1 BOOT AND GASKET 3 8150245 1 GEAR AND COUPLING ASSY includes items 4 and 5 4 8150246 1 GEAR SLAVE 5 8150247 1 COUPLING POT 6 8150248 1 ROCKER GRIP HANDLE 7 8150249 1 MICROSWITCH ...

Page 128: ...Electrical 38 S2646 S3246 ...

Page 129: ...27 1 WIRE HARNESS 1 3049862 1 RECEPT 2 3040341 12 PIN CONTACT SIZE 16 16 18 GA 3 3040097 2 SEALING PLUG 16 DEUTSCH 4 3049993 1 CONN AMP 12 PIN PLUG 5 3049985 8 AMP PIN CONTACT 20 14 GA 6 3044142 7 TERM R6I 22 18 7 3049994 2 TERM SPADE6I 22 16 GA 8 960359 1 TERM SPADE6I 18 14GA 12 3040046 1 TERM MALE250FI 18 22 ...

Page 130: ...Electrical 40 S2646 S3246 ...

Page 131: ...F 7 0072545 1 DECAL EMERGENCY STOP 8 512459 025 4 HHCS M4 X 0 7 x 25 G8 8 ISO 4017 DIN 933 9 056066 004 4 NUT HEX M4 X 0 70 GR 8 8 SELF LOCKING DIN 985 10 1370353 1 PLT PLAT CONT 11 5563175 4 SCR SLFTPG M6 X 1 5LG 12 1420308 1 UPPER HARNESS PLATF CONTROL 13 3040410 1 HOLE PLUG 1 125 Upper Control Box ANSI S2646E S3246E Item Part No Qty Description Upper Control Box ANSI S2646E S3246E 1370351 C S26...

Page 132: ...ADE8I 8 102 0071515 1 WIRE 18 R6I R6I5 Controller Upper Control Box ANSI S2646E S3246E Item Part No Qty Description Controller Upper Control Box ANSI S2646E S3246E 1370351 C 101 102 12 REF 3 REF TIE BACK 40 2 S2646E S3246E 0372045 ...

Page 133: ...0013 1 SW TGL SPST ON OFF 8 1420254 1 PLAC UPPER CONTROL 9 1370353 1 PLT PLAT CONT 10 5563175 4 SCR SLFTPG M6 X 1 5LG 11 1420308 1 HARNESS PLATF CONT 12 3040411 1 ALARM MINI SIREN 13 510542 000 1 SW PUSH BUTTON 14 0071269 1 DECAL HORN 15 560272 1 DECAL EMERGENCY STOP 16 510528 000 1 LIGHT RED 24 VDC 17 487696 1 BATTERY GAUGE Item Part No Qty Description 1420305 C 1 14 13 12 10 15 9 11 17 16 6 7 4 ...

Page 134: ...02 1360521 1 WIRE SPECIAL 103 0071546 1 WIRE R6I FEM188I 8 104 300804 1 WIRE 18 FEM250FI R8 6 105 0071515 1 WIRE 18 R6I R6I5 Controller Upper Control Box CE AU S2646E S3246E Item Part No Qty Description Controller Upper Control Box CE AU S2646E S3246E 1420305 C 101 ...

Page 135: ...ACER PLASTIC 4 3087808 1 ACTUATOR BH HANDLE 5 3087811 1 LEVER ENABLER BH HANDLE 6 3087819 1 GASKET BH HANDLE 7 3087820 1 GASKET BH HANDLE 8 3087810 1 PUSHBUTTON MOMENTARY BLACK 9 3087806 2 MICROSWITCH BH HANDLE 10 3087815 4 SCREW BH HANDLE 11 3087813 1 SCREW BH HANDLE 12 5563176 4 MACHINE SCREW M5 X 16 PAN H Item Part No Qty Description Joystick S2646E S3246E 3087801 B ...

Page 136: ...40 6 S2646E S3246E 0372045 ...

Page 137: ...d 2 974579 4 SCREW RHD MACH 10 32 X 1 25 3 5560038 4 NUT LKG 10 32 4 3030157 1 ANGLE TRANSDUCER 5 974749 2 SCREW RHD MACH 10 24 X 1 75 6 3030158 1 PRESSURE TRANSDUCER 7 614986 1 FTG RDCR EXP 6S 4S STL 8 3040082 2 TERM MALE 250FI 16 14 301 0361489 1 HARNESS OVERLOAD 304 0372046 1 BRKT OVERLOAD MODULE MNT Overload System CE Item Part No Qty Description 0361496C ...

Page 138: ...Electrical 42 S2646 S3246 ...

Page 139: ...S2646 S3246 Electrical 43 Wire Harness Overload System CE 0361489B ...

Page 140: ...ECTOR 12 PIN PLUG 2 3049814 1 LOCK WEDGE 12 PIN 3 3040342 14 SOCKET CONTACT SIZE 16 16 18GA 4 3220022 2 CONN 3 PIN AMP 5 3220023 1 CONN 9 PIN AMP 6 3220024 1 CONN 12 PIN AMP 7 3220025 1 CONN 6 PIN AMP 8 3220026 25 SOCKET 16 18 GA AMP 9 3040083 2 TERM FEM250FI 16 14 10 AR WIRE 16GA SINGLE CONDUCTOR BLK 11 AR WIRE 16GA SINGLE CONDUCTOR WHT ...

Page 141: ...S2646 S3246 S2646E S3246E 0372045 Options Options ...

Page 142: ...Options 2 S2646 S3246 ...

Page 143: ... 2 487686 1 GUARD FLASHG LIGHT 3 974659 2 SCREW RDH MACH 10 24 500 4 974689 2 SCREW RDH MACH 10 24 75 5 986009 2 WASHER FLAT 10 6 5560034 4 NUT LKG 10 24 101 0361295 1 FLASHING LIGHT CABLE 102 0361296 1 FLSH LIGHT ADAPTER HARN 103 3049803 1 CONNECTOR 2 PIN DEUTSCH PLUG 104 3049807 1 LOCK WEDGE 2 PIN DEUTSCH PLUG ...

Page 144: ...Options 4 S2646 S3246 ...

Page 145: ...S2646 S3246 Options 5 1 486756 1 SW KEYED ALCO 2 302859 1 WIRE 18 R6I R6I 10 BLK 3 583146 1 DECAL KEY SWITCH ON OFF 4 480006 1 O RING Key Switch Lower Control Box Item Part No Qty Description 0361451A ...

Page 146: ...Options 6 S2646 S3246 ...

Page 147: ...S2646 S3246 Options 7 Upper Control Box with Horn AW0371952 ...

Page 148: ...SW TGL SPST ON OFF SEALED 8 3020097 1 SW TGL DPDT ON ON SEALED 9 3049862 1 RECEPTACLE 9A 3040208 1 PANEL NUT 9B 3040209 1 WASHER LOCK 10 5560080 1 BUMPER ADHESIVE BACK 11 3026027 1 SW PUSH BUTTON 12 0071269 1 DECAL HORN 13 3040411 1 ALARM MINI SIREN Following items not shown inside of control box 0361227 1 UPPER CONTROL BOX INTERNAL HARNESS 0361299 1 ADAPTER HARNESS 0361314 1 HORN JUMPER WIRE 3043...

Page 149: ...S2646 S3246 Options 9 AW0371954 Upper Control Box with Battery Condition Indicator ...

Page 150: ... 1 SW CONTACT BLOCK N C 6 446836 1 OPERATOR PUSH PULL 2 POSITION 7 3020013 1 SW TGL SPST ON OFF SEALED 8 3020097 1 SW TGL DPDT ON ON SEALED 9 3049862 1 RECEPTACLE 9A 3040208 1 PANEL NUT 9B 3040209 1 WASHER LOCK 10 5560080 1 BUMPER ADHESIVE BACK 11 487696 1 BATTERY GAUGE Following items not shown inside of control box 0361227 1 UPPER CONTROL BOX INTERNAL HARNESS 0361299 1 ADAPTER HARNESS 0361315 1 ...

Page 151: ...S2646 S3246 Options 11 Upper Control Box with Horn and Battery Condition Indicator AW0371956 ...

Page 152: ...ON 7 3020013 1 SW TGL SPST ON OFF SEALED 8 3020097 1 SW TGL DPDT ON ON SEALED 9 3049862 1 RECEPTACLE 9A 3040208 1 PANEL NUT 9B 3040209 1 WASHER LOCK 10 5560080 1 BUMPER ADHESIVE BACK 11 3026027 1 SW PUSH BUTTON 12 0071269 1 DECAL HORN 13 3040411 1 ALARM MINI SIREN 14 487696 1 BATTERY GAUGE Following items not shown inside of control box 0361227 1 UPPER CONTROL BOX INTERNAL HARNESS 0361299 2 ADAPTE...

Page 153: ...S2646 S3246 Options 13 Upper Control Box CE with Battery Condition Indicator AW0372026 ...

Page 154: ...20097 1 SW TGL DPDT ON ON SEALED 9 3049862 1 RECEPTACLE 9A 3040208 1 PANEL NUT 9B 3040209 1 WASHER LOCK 10 5560080 1 BUMPER ADHESIVE BACK 11 3026027 1 SW PUSH BUTTON 12 0071269 1 DECAL HORN 13 3040411 1 ALARM MINI SIREN 14 0361497 1 DECAL OVERLOAD 15 302829 1 LIGHT RED 16 487696 1 BATTERY GAUGE Following items not shown inside of control box 0361227 1 UPPER CONTROL BOX INTERNAL HARNESS 0361299 2 A...

Page 155: ... 1 THREADED CHAIN CONNECTOR 2 301682 1 CHAIN ASSY 15 LINKS AND SNAP 3 302544 1 PIN SNAPPER W LNYD 375X2 25 4 0371607 1 WLDMT HANDRL BACK 5 970529 2 BLT 375 16 X 2 50 6 5560033 2 NUT LKG 375 16 Item Part No Qty Description Platform Entry Chain ...

Page 156: ...Options 16 S2646 S3246 ...

Page 157: ...Gravity Bar Item Part No Qty Description 1 302544 1 PIN SNAPPER W LNYD 375X2 25 2 0361302 1 WLDMT GRAVITY GATE 3 0371607 1 WLDMT HANDRL BACK 4 970309 2 BLT 313 18 2 25 5 970529 2 BLT 375 16 2 50 6 5560031 2 NUT LKG 313 18 7 5560033 2 NUT LKG 375 16 ...

Page 158: ...Options 18 S2646 S3246 ...

Page 159: ...S2646 S3246 Options 19 Platform Entry Swing Gate 0371977A ...

Page 160: ...85 1 WLDMT SWING GATE HANDRAIL LH 10 0371987 1 WLDMT SWING GATE 11 0372009 2 WLDMT CLIMBING HANDRAIL 12 468886 4 END CAP 1 25 SQ PLASTIC BLACK 13 969989 6 BLT 25 20 1 75 14 970029 5 BLT 25 20 750 GR5 15 970169 4 BLT 25 20 2 00 GR5 16 984529 3 NUT SERT 25 20 GRIP 027 165 17 986019 6 WSHR FLAT 250 18 986359 2 WSHR FLAT 500 19 988179 2 PIN COT 125DIA 1 00 20 2572007 4 BSHG 500ID 625OD 625LG 21 266750...

Page 161: ...6030C 1 0360892 2 TIE DOWN D RING 2 0360891 2 BRACKET LANYARD ATTACHMENT 3 0360893 2 PLATE LANYARD ATTACHMENT 4 5560704 4 BLT HEXHD 375 16 1 25 GR8 5 986299 8 WSHR FLAT 38 6 5560033 4 NUT LKG 375 16 7 0150448 2 DECAL ATTACH FALL RESTRAINT NOTES 1 TORQUE ALL BOLTS TO 25 FT LB ...

Page 162: ...Options 22 S2646 S3246 ...

Page 163: ...S2646 S3246 Options 23 AW0371557 Battery Tray Maintenance Free Batteries ...

Page 164: ... 1 FUSE BLOCK P N 4164 11 970279 2 BLT 313 18 1 50 GR5 12 970629 2 BLT 375 16 5 00 GR5 13 972569 4 BLT CRG 250 20 750 14 974549 2 SCREW RDH 10 32 625 15 976709 2 SCREW FLH 10 24 1 00 16 984329 1 NUT JAM 250 20 17 986299 2 WASHER FLAT 375 18 987119 2 WASHER LOCK 375 19 3020049 1 SW BATTERY DISCONNECT 20 3040269 10 BOOT BTRY CABLE END BLK 1 0 GA 21 3040270 2 BOOT BTRY CABLE END Y TYPE 22 3050027 4 B...

Page 165: ...S2646 S3246 Options 25 AC Generator 0372040B CHASSIS VIEW LOOKING DOWN ON REAR OF CHASSIS PLUG WIRING POWER TO PLATFORM CABLE REAR OF CHASSIS ...

Page 166: ...ERATOR POWER PLATFORM 7 455536 1 MTR GENERATOR 8 970269 4 BLT HEXHD 313 18 1 25 GR5 9 974279 3 SCREW RDH 6 32 750 10 986159 3 WASHER FLAT 6 11 986269 4 WASHER FLAT 313 12 3040269 2 BOOT BTRY CABLE END BLK 1 0 GA 13 3043802 2 RUBBER BOOT WIDE END 2X2 0GA 14 5560031 4 NUT LKG 313 18 15 5569997 3 NUT LKG 6 32 ESNA 16 238396 1 PLUG MALE STR 15AMP 125V NYLON Item Part No Qty Description AC Generator ...

Page 167: ...ng Only Item Part No Qty Description AW0372040B 1 0361486 1 WIRE ASSY AC GEN SHORT 2 0361487 1 WIRE ASSY AC GEN LONG 3 0361488 1 DECAL CAUTION PLUG PROVIDED 4 3043802 2 RUBBER BOOT WIDE END 2X2 0GA CHASSIS VIEW LOOKING DOWN ON REAR OF CHASSIS ...

Page 168: ...Options 28 S2646 S3246 ...

Page 169: ...S2646 S3246 Options 29 Canadian Standards Association Compliance A37025A NOTES 1 TORQUE BOLTS TO 25 FT LB ...

Page 170: ... 5560704 6 BLT HEXHD 375 16 1 25 GR8 201 0371999 1 DECAL PLAT CAP 1000 W WIND Canadian Standards Association Compliance Item Part No Qty Description S3246 1 0150448 2 DECAL ATTACH FALL RESTRAINT 2 0361528 1 DECAL CSA COMPLIANT 3 0360891 2 BRACKET LANYARD ATTACHMENT 4 0360892 2 TIE DOWN D RING RUSSEL CHAIN 5 0360893 2 PLATE LANYARD ATTACHMENT 6 986299 8 WASHER FLAT 375 7 5560033 4 NUT LKG 375 16 8 ...

Page 171: ...S2646 S3246 S2646E S3246E 0372045 Maintenance Maintenance ...

Page 172: ...Maintenance 2 S2646 S3246 ...

Page 173: ...ecommends that you make additional copies of the Preventive Inspection Maintenance Checklist forms for your use in performing these inspections AWarning The potential for an accident increases when oper ating an aerial platform that is damaged or mal functioning Death or serious injury can result from such accidents Do not operate the aerial platform if it is damaged or malfunctioning Repair all d...

Page 174: ...ne can be increased by keep ing dirt and foreign materials out of the vital components Shields covers seals and filters help to keep air and oil supplies clean However these items must be maintained on a scheduled basis in order to function properly Clean surrounding areas as well as the opening and fit tings before disconnecting air or oil lines As soon as a line or component is disconnected cap ...

Page 175: ... Light Proper operation no damage or deformation Structures Weldments Scissors chassis steps platform etc Welds intact no damage or deformation Slide pads In place no damage or deformation Fasteners In place and tight Upper Control Station Guardrail system Welds intact no damage or deformation All fasteners in place no loose or missing parts Platform floor No damage or deformation Clean to prevent...

Page 176: ...Maintenance 6 S2646 S3246 ...

Page 177: ...r Inspect filter for foreign matter that could indicate component wear Check for leaks blistering cracks etc Fill with proper fluid between Full and Add marks Check for wear and securely fasten Fully close Check for damage and leaks Check for proper operation Check for damage and cracked welds Check for wear and proper operation Verify that all fasteners are in place and are tight Lubricate with s...

Page 178: ...form and with a pen mark the chassis next to the slide pad Mark on the side of the pad toward the front of the chassis Wait for 15 minutes to determine if the lift cylinder is drifting If the slide pad covers the mark the cylinder or holding valve is leaking Item Ground Strap Pothole Protectors Interlock and alarm Linkage and skid pivot points Swing out Trays Hinges and latches Placards and Decals...

Page 179: ...th operation and proper speed Shuts off power to upper controls Verify that alarm sounds while the platform is lowering Verify that alarm sounds while chassis is in motion Check for proper operation of outlet and GFCI Verify proper travel speed Low 0 5 mph High 2 0 mph Check for proper operation Check for proper operation Check for proper operation Check for wear and damage Verify that all fastene...

Page 180: ...ch Verify the chassis inclination is no more than 1 7 degrees Verify the plat form will raise and lower through its full range of motion F Elevate the tires on the right side of the machine approximately 1 3 4 inch Verify the chassis inclination is be tween 2 2 and 2 4 degrees Verify that the lift function cuts out automatically and the alarm sounds before the plat form reaches an elevation of 6 f...

Page 181: ...to 1 800 psi System Relief Pressure S2646 2 900 to 3 100 psi S3246 2 900 to 3 100 psi Item Frequent Maintenance Checklist Hydraulic System Hydraulic fluid condition Return filter System pressures Annual Maintenance Every 500 Hours Procedure Complete Frequent Maintenance Drain flush and clean hydraulic system Refill with new fluid Replace Check steer pressure Check system relief pressure Ok Perform...

Page 182: ...Maintenance 12 S2646 S3246 ...

Page 183: ...S2646 S3246 Maintenance 13 Major Repairs Date Part Number Part Description Repair Performed ...

Page 184: ...Maintenance 14 S2646 S3246 ...

Page 185: ...ollowingtheFrequentInspectionandMain tenance schedule Steer Cylinder Ends Steer cylinder ends Item 2 Lubricate using a petro leum based spray lubricant following the Frequent Inspec tion and Maintenance schedule Pothole Protectors Pothole protectors Item 3 Lubricate using a petroleum based spray lubricant following the Frequent Inspection and Maintenance schedule After lubricating remove any exces...

Page 186: ...ies produce flammable and explosive gases Never allow smoking flames or sparks around batteries Battery Care and Maintenance The following information about battery care and mainte nance was supplied by Interstate Batteries and is re printed here with their permission 1 New batteries need to be cycled several times be fore reaching full capacity 20 50 cycles depending on type Usage should be limit...

Page 187: ...ng will pick out a bad cell when other methods fail The point is to look for the abnormal A weak cell or battery will cause premature failure of companion cells or batteries respectively 19 As batteries age their maintenance requirements change Generally their specific gravity is higher and gassing voltage goes up This means longer charg ing time and or higher finish rate higher amperage at the en...

Page 188: ...ccordance with the battery charging instructions outline in this manual Place the battery disconnect switch in the off position before charging batteries 2 Do not smoke or introduce a flame or spark in the charging area AWarning Batteries give off hydrogen and oxygen that can combine explosively Death or serious injury can result from a chemical explosion Charge the bat teries only in a well venti...

Page 189: ...ty Bolt Size 1 4 5 16 3 8 7 16 1 2 9 16 5 8 3 4 7 8 1 5 9 15 24 37 53 74 120 190 282 7 14 25 40 60 88 120 200 302 466 10 19 34 55 85 120 167 280 440 660 10 5 22 37 60 92 132 180 296 473 714 Recommended Torque Value ft lbs Fastener Torque Chart Torque chart information Consult manufacturers specific recommendations when available The chart may be used with both course and fine thread fasteners ligh...

Page 190: ...Maintenance 20 S2646 S3246 ...

Page 191: ...S2646 S3246 Electrical Schematics 1 Upper Control Box 0371913C ...

Page 192: ...S2646 S3246 Electrical Schematics 2 Upper Control Box 0371913C ...

Page 193: ...S2646 S3246 Electrical Schematics 3 Upper Control Box CE AW0372025 ...

Page 194: ...S2646 S3246 Electrical Schematics 4 Upper Control Box CE AW0372025 ...

Page 195: ...S2646 S3246 Electrical Schematics 5 AW0371952 Upper Control Box with Horn ...

Page 196: ...S2646 S3246 Electrical Schematics 6 AW0371952 Upper Control Box with Horn ...

Page 197: ...S2646 S3246 Electrical Schematics 7 AW0371954 Upper Control Box with Battery Condition Indicator ...

Page 198: ...S2646 S3246 Electrical Schematics 8 AW0371954 Upper Control Box with Battery Condition Indicator ...

Page 199: ...S2646 S3246 Electrical Schematics 9 AW0371956 Upper Control Box with Battery Condition Indicator and Horn ...

Page 200: ...S2646 S3246 Electrical Schematics 10 AW0371956 Upper Control Box with Battery Condition Indicator and Horn ...

Page 201: ...S2646 S3246 Electrical Schematics 11 Upper Control Box CE with Battery Condition Indicator AW0372026 ...

Page 202: ...S2646 S3246 Electrical Schematics 12 Upper Control Box CE with Battery Condition Indicator AW0372026 ...

Page 203: ...Electrical Schematics 13 Lower Control Box AW0410064 ...

Page 204: ......

Page 205: ...Electrical Schematics 14 Lower Control Box CE AW0410065 ...

Page 206: ......

Page 207: ...Electrical Schematics 15 Electrical Schematic US Standard A37022B ...

Page 208: ......

Page 209: ...Electrical Schematics 16 Electrical Schematic US with Horn and Battery Condition Indicator A37022B ...

Page 210: ......

Page 211: ...Electrical Schematics 17 A37022B Electrical Schematic CE Standard ...

Page 212: ......

Page 213: ... ANGLE TRANSDUCER B BATTERY DSW DISCONNECT SWITCH ES1 LOWER CONTROL E STOP ES2 UPPER CONTROL E STOP FU1 FUSE MAIN SYSTEM FU2 FUSE CONTROLS H HORN HM HOURMETER KSW1 KEY SWITCH LOWER CONTROLS OFF UPPER CONTROLS K5 CONTACTOR L1 LIGHT LOW BATTERY INDICATOR L2 LIGHT PLATFORM OVERLOADED M MOTOR PSW1 PRESSURE TRANSDUCER LIFT CYLINDER SOL17 VALVE DRIVE FORWARD SOL 18 VALVE DRIVE REVERSED SOL 19 VALVE STEE...

Page 214: ......

Page 215: ...Hydraulic Schematics 1 Hydraulic Schematic A37023A ...

Page 216: ......

Page 217: ...Hydraulic Schematics 2 Hydraulic Schematic All Machines After February 2011 1420260 ...

Page 218: ......

Page 219: ...y rules and operating instructions before using this battery charger Only authorized and trained service personnel shall be permitted to operate or perform any maintenance or service If you have any questions please call the Snorkel service department at 785 989 3091 CONTENTS Page Safety 2 Operation 5 Maintenance 7 Troubleshooting 8 Replacing the Charger 10 Specifications 11 ...

Page 220: ...ath or serious injury Label and Safety Rules Legend DANGER Indicates the presence of a hazard that will cause death or WARNING Indicates the presence of a hazard that may cause death or serious injury CAUTION Indicates the presence of a hazard that will or may cause serious injury or property damage ...

Page 221: ...eath The charger is designed for use in industrial areas It is not designed to be used in medical hospital environments where interference with life critical equipment could cause death or serious injury There could be a spark during charging Be careful when using fuels solvents or other flammables near the charger or batteries An explosion could result causing death or serious injury This charger...

Page 222: ...rious injury or death Safety Batteries See battery suppliers guide for proper care of batteries and follow directions carefully Failure to follow battery care instructions can result in battery explosion and property damage severe injury or death during charging When attaching charger leads to battery terminals be careful that tools do not short between battery terminals Shorting between battery t...

Page 223: ...rage The charger continuously measures battery voltage and restarts the charging cycle if the battery voltage drops below about 25V This keeps batteries charged while in storage but does not boil out the electrolyte over time 4 Turn off charger by unplugging disconnect from AC voltage WARNING There could be a spark during charging Be careful when using fuels solvents or other flammables near the c...

Page 224: ...to 100 a constant voltage is maintained and the charging current decreases absorption charging When the charging current falls below 2 to 3A charging is complete The charging curve is temperature compensated using the starting temperature of the charger as the battery temperature The charger will work even with batteries in a severe discharge state with terminal voltages as low as 2V and there is ...

Page 225: ...ow stripe AC Neutral light blue AC Line Hot brown DC Battery Negative black DC Battery Positive red 5 Follow battery supplier recommendations for battery care and maintenance Note most battery charging problems relate to battery care and not charger problems WARNING Disconnect from AC voltage before doing any service When plugged in the AC wiring is an electric shock hazard Disconnecting the DC ou...

Page 226: ...NK ONCE SIMULTANEOUSLY OUTPUT CONNECTION ERROR CHECK THE BATTERY AND CHARGER CONNECTION AND CORRECT The output may not be connected to the batteries or the connections to the batteries may have corroded or loosened The output may be shorted due to improper connection to the batteries or pinched wires The output may be connected in reverse polarity to the batteries The charger is not damaged by any...

Page 227: ...COMPLETE CHARGING BATTERIES ARE WEAK OLD OR HAVE ONE OR MORE BAD CELLS BATTERIES WILL STILL CHARGE BUT CAPACITY WILL BE REDUCED REPLACE BATTERIES 4 BATTERIES DO NOT FULLY CHARGE If the batteries are charged overnight make sure the AC supply is not being switched off at night with other building circuits Check battery condition following the battery supplier s instructions Check for dead cells or r...

Page 228: ...oper operation see manual WARNING Disconnect from AC voltage before doing any service When plugged in the AC wiring is an electric shock hazard Disconnecting the DC output wires near the batteries when the charger is ON may cause arcing and the batteries to explode resulting in serious injury or death WARNING Risk of an electric shock causing serious injury or death Do not touch un insulated parts...

Page 229: ...rical Specifications Item AC Input DC Output Voltage 115V 85 132V 230V 170 264V Automatically Selects Max 31 7 VDC 31V 26 C Max Current 9A at 85V 4 5A at 170V Max 19 0 ADC Frequency 60 50 Hz Phase SINGLE Output Power 600 Watts ...

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Page 231: ...n Record has been properly com pleted and returned to the Snorkel Warranty department within fifteen 15 days after delivery of the Snorkel product to the Customer or Dealer s demonstration rental fleet Snorkel must be notified in writing within ten 10 days of any machine sold to a Customer from a Dealer s rental fleet during the warranty period 6 Any part or parts which upon examination by the Sno...

Page 232: ...roval by the Snorkel Warranty Department prior to performing the warranty repair or replacement When a Distributor Customer perceive a warranty issue to exist the following steps must be adhered to All warranty claims must be submitted within 30 days of the date of the machine repair All correspondence in respect of the claim to be on an official Snorkel warranty claim form as supplied by Snorkel ...

Page 233: ...acility downtime of the machine lost time for workers lost orders lost rental revenue lost profits expenses or increased cost This warranty is expressly in lieu of all other warranties representations or liabilities of Snorkel either expressed or implied unless otherwise amended in writing by Snorkel 8 Snorkel Warranty policy does not cover any duties taxes environmental fees including without lim...

Page 234: ...CHEDULE Limited Warranty Periods Item New machine materials and workmanship Structural components Chassis Turntable Booms Scissors Parts held in a Distributor s stock Parts sold non warranty Batteries Other specifically excluded parts Fuel injectors Motor brushes Glow plugs Contactor tips and springs Oils Filters Lamp bulbs Lamp lenses O rings Coolants Lubricants Cleaning materials Warranty Period...

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Page 236: ...ll Distributore locale EUROPE MIDDLE EAST AFRICA ASIA PHONE 44 0 845 1550 058 FAX 44 0 845 1557 756 NORTH SOUTH AMERICA PHONE 1 785 989 3000 TOLL FREE 1 800 255 0317 FAX 1 785 989 3070 AUSTRALIA PHONE 61 1300 700 450 FAX 61 2 9609 3057 NEW ZEALAND PHONE 64 6 3689 168 FAX 64 6 3689 164 ...

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Snorkel S2646, Manual

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