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10. Measure the coil-to-coil length (A, Figure 70) of the long left

hand belt tensioning spring (B). The measurement should
equal 10-1/4" (26 cm). If not, loosen the jam nut (C) on the
eye bolt (D) and then turn the adjustment nut (E) until the
measurement is achieved. Tighten the jam nut.

70

11. Re-install the mower deck guards and the floor pan.

12. Run the mower under no-load condition for about five (5)

minutes to break in the new belts.

Short Right Hand Deck Belt Replacement
(61" Mower Deck)

NOTICE To avoid damaging belts, do not pry over pulleys.

1.

Park the unit on a smooth level surface such as a concrete
floor. Disengage the PTO, engage the parking brake, turn
the ignition switch to OFF, and remove the ignition key.

2.

Lower the mower deck to it’s lowest cutting position and
remove the mower deck guards and floor pan to gain access
to the mower deck drive belts.

3.

Remove the long left hand deck belt. See

Long Left Hand

Deck Belt Replacement for removal instructions.

WARNING

Use extreme caution when rotating the idler arm, due to the
increased tension in the spring as the idler arm is being
rotated. Injury may result if the idler arm is prematurely
released while the spring is under tension.

4.

Rotate the spindle drive idler arm (A, Figure 71) clockwise,
which will relieve tension on the belt exerted from the idler
arm. Remove the belt from the rear idler pulley (B) and then
the right hand spindle pulley (C). Carefully release the
tension on the spindle drive idler arm.

71

5.

Remove the spring anchor hardware (D) that anchors the
idler arm spring (E) to the mower deck.

6.

Remove the old short right hand belt (F) from the front idler
pulley (G) and the center spindle pulley (H).

7.

Install the new short right hand belt onto the center spindle
pulley and the front idler pulley.

8.

Re-connect the idler arm spring. Install the 3/8 washer and
then the spacer onto the shaft of the 3/8 bolt. Install the
hook of the idler arm spring around the body of the spacer
and then install the bolt into the spring anchor tab and then
secure with the 3/8 nylock flange nut.

9.

Rotate the spindle drive idler arm clockwise, which will
relieve tension on the belt exerted from the idler arm.
Re-install the belt on the right hand spindle pulley and then
the rear idler pulley. Make sure that the V-side of the belt
runs in grooves of all four pulleys. Carefully release the
tension on the spindle drive idler arm.

10. Set the mower deck to the 3-1/2" (8,9 cm) cutting position.

11. Measure the coil-to-coil length (I) of the idler arm spring.

The measurement should equal 6-1/8" (15,6 cm). If not,
loosen the jam nut (J) on the carriage bolt (K) and the 3/8"
nut (L) that secures the rear idler pulley (B) to the deck.
This will allow the rear idler pulley to move in it's adjustment
slot.

12. Turn the adjustment nut (M) until the measurement is

achieved. Tighten the jam nut and the 3/8" nut that secures
the rear idler pulley to the deck.

13. Re-install the long left hand deck belt. See

Long Left Hand

Deck Belt Replacement for re-installation instructions.

14. Re-install the mower deck guards and the floor pan.

15. Run the mower under no-load condition for about five (5)

minutes to break in the new belts.

44

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Summary of Contents for 5901280

Page 1: ...N o t f o r R e p r o d u c t i o n...

Page 2: ...Filter All Other Models 27 Engine Maintenance 28 Electronic Fuel Injection EFI System EFI Models 28 Inspect Muffler and Spark Arrester 28 Fuse Location and Identification 28 Check Fill Transmission O...

Page 3: ...s are covered by this manual 5901280 5901663 5901664 5901665 5901666 5901667 5901708 The images in this document are representative and are meant to complement the instructional copy they accompany Yo...

Page 4: ...Power equipment is only as safe as the operator If it is misused or not properly maintained it can be dangerous Remember you are responsible for your safety and that of those around you Use common sen...

Page 5: ...ules in this operator s manual the unit is safe to operate The mower deck has spinning mower blades that can amputate hands and feet Do not allow anyone near the unit while it is running Keep safety d...

Page 6: ...onged exposure in an enclosed area can result in serious injury or death Slope Identification Guide 2 How to measure the slope of a lawn surface with a smartphone or an angle finder tool WARNING Do no...

Page 7: ...ing brake is engaged before starting engine Only start engine from the operator s position Use seat belts if provided Be sure of your footing while using pedestrian controlled equipment especially whe...

Page 8: ...e slopes slow and gradual Do not make sudden changes in speed or direction See your authorized dealer for recommendations of available weights to improve stability Do NOT Avoid starting stopping or tu...

Page 9: ...ransporting Do not store fuel near flames or drain indoors Keep all hardware especially blade attachment bolts tight and keep all parts in good working condition Replace all worn or damaged decals Nev...

Page 10: ...in the ROLL BAR protective structure can cause serious injury or death A ROLL BAR like any other safety device needs to be periodically inspected to verify that the integrity of the device has not bee...

Page 11: ...ny part of the seat belt A Figure 3 such as nicks cuts loose stitching or fraying 4 Check that the buckle and latch B operate properly and that the latch plate is not excessively worn deformed or the...

Page 12: ...ion Hand in Blade F Amputation Foot in Blade G Dropoffs H Maximum Slope Angle for Safe Operation I Overhead Obstacles J Rollover Hazard K Pinch Point L Keep ROPS in Raised Position M Keep Children Awa...

Page 13: ...engaged Test 2 Engine SHOULD crank if PTO switch is not engaged AND Parking brake is engaged Test 3 Engine should SHUT OFF if Operator rises off seat with PTO engaged OR Operator rises off seat with p...

Page 14: ...Levers These levers control the ground speed and direction of the rider The left lever controls the left rear drive wheel and the right lever controls the right rear drive wheel 7 Description Icon Cal...

Page 15: ...a hydraulic actuator The hydraulic actuators deactivate the transmission so that the unit can by pushed by hand Both hydraulic actuators must be in the same position whether you are driving the unit...

Page 16: ...meter has a self contained power source so the total hours are always visible Hour Meter Displays Numbers and Letters This unit is equipped with a dual function hour meter that records the number of h...

Page 17: ...s Before Starting Check that the crankcase is filled to the full mark on the crankcase oil fill and dipstick If necessary add oil through the engine oil fill See the engine Operator s manual for instr...

Page 18: ...tward and lock them in NEUTRAL 2 Disengage the PTO by pushing down on the PTO switch 3 Engage the parking brake by pulling the handle up until it locks into position 4 Move the throttle control to mid...

Page 19: ...mpting to do so near objects The rider turns sharply in reverse as well as forward and backing up straight takes practice Practice Turning Around A Corner 14 While traveling forward allow one handle t...

Page 20: ...e Rider Mowing Recommendations Several factors can affect how well your machine cuts grass Following proper mowing recommendations can improve the performance and life of your machine Height of Grass...

Page 21: ...lower ground speed will improve the cutting efficiency of the blades and prevents many common cutting problems Use an appropriate ground speed for the thickness and height of the grass you are cutting...

Page 22: ...ngs The ideal cutting height will vary with climate time of year and quality of your lawn We recommend that you experiment with both the cutting height and ground speed until you achieve the best cut...

Page 23: ...e conditions before operating the unit and trailer and never operate on slopes greater than 10 See SLOPE OPERATION and TOWED EQUIPMENT in the safety section of this manual for additional safety inform...

Page 24: ...nd cause engine malfunction To avoid this condition add a gasoline stabilizer to the fuel tank and run the engine a few minutes or drain all fuel from the unit before placing it in storage Starting Af...

Page 25: ...rs are extremely flammable and explosive Fire or explosion can cause severe burns or death Do NOT remove the fuel filter when the engine is hot as spilled gasoline may ignite Do NOT spread hose clamps...

Page 26: ...g the operator s position 2 Clean the area around the engine oil dipstick A Figure 26 and oil fill cover B to remove any debris 26 3 Remove the engine oil dipstick and wipe with a clean cloth 4 Cut th...

Page 27: ...moderate force 28 12 Remove the engine oil dipstick and check the oil level Maximum oil level is the FULL line G Figure 26 on the dipstick If the oil level is at or below the ADD 1 QT line H add more...

Page 28: ...dealer is necessary CAUTION Do not disconnect or reconnect ECU wiring harness connector or any individual components with the ignition switch in the ON position This can send a damaging voltage spike...

Page 29: ...ly Initial hydraulic oil and filter change after first 100 hours of operation Filter Part Number 5101987X2 Note Removing the oil filter from the transaxle will drain the oil tank Have a suitable conta...

Page 30: ...nd slowly move the zero turn rider s ground speed control levers in both forward and reverse directions 5 to 6 times as air is purged from the unit the oil level will drop 5 Stop the engine Remove the...

Page 31: ...d u c t i o n 33 72 Mower Decks 34 35 61 Mower Decks 36 72 Mower Decks 37 Lubricate the Front Casters Interval Annually 1 Remove the 1 4 28 bolt A Figure 38 screwed into the caster and install a 1 4...

Page 32: ...e thrown into the operator s area or bystander s area resulting in serious personal injury or death Inspect the mower blade every 25 hours or at least once per year If the mower blade hits a solid obj...

Page 33: ...n create excessive vibration and damage the unit or cause mower blade failure resulting in thrown debris Be sure blade is balanced before installing 1 Clean the mower blade to remove any dried grass o...

Page 34: ...of recline is achieved Ground Speed Control Lever Adjustment The control levers can be adjusted in three ways The alignment of the control levers the placement of the levers how close the ends are to...

Page 35: ...he lock 4 Slowly release the deck lift foot pedal until it comes to rest against the stationary pin E in the 1 1 2 3 37 cm cutting height hole 5 Place the cutting height adjustment pin in the storage...

Page 36: ...backward turn the rod counter clockwise 3 Lock the nuts B against the ball joints when neutral is achieved Note This adjustment should not be performed while the machine is running It may take severa...

Page 37: ...sted 5 Disengage the parking brake 6 Loosen the set collar C and slide it away from the back of the parking brake bracket D CAUTION Do not adjust the spring to be shorter than 2 11 16 6 8 cm when comp...

Page 38: ...ft pedal linkage so that it positions the front flat edge of the deck lift lever vertically 8 Re install the deck lift pedal linkage to the deck lift shaft and secure using the 1 2 hardware and spacer...

Page 39: ...the machine on a flat level surface Disengage the PTO engage the parking brake turn off the engine and remove the ignition key Verify that the tires are properly inflated 2 To check the deck lift rod...

Page 40: ...st be replaced WARNING Avoid Injury Mower blades are sharp Always wear gloves when handling blades or working near blades 5 See Figure 62 Position the outside mower blades so they face front to back 6...

Page 41: ...4 10 2 cm in the front and 4 1 4 10 8 in the rear tighten the jam nuts on the deck linkages The adjustment procedure is complete If the measurements do not equal 4 10 2 cm in the front and 4 1 4 10 8...

Page 42: ...opening in the idler arm C and rotate the idler arm clockwise which will relieve tension on the belt exerted from the idler arm Remove the belt from the left hand side spindle pulley D Carefully relea...

Page 43: ...ards and floor pan to gain access to the mower deck drive belts WARNING Use extreme caution when rotating the idler arm with the breaker bar due to the increased tension in the spring as the idler arm...

Page 44: ...1 5 Remove the spring anchor hardware D that anchors the idler arm spring E to the mower deck 6 Remove the old short right hand belt F from the front idler pulley G and the center spindle pulley H 7 I...

Page 45: ...spring Install the 3 8 washer and then the spacer onto the shaft of the 3 8 bolt Install the hook of the idler arm spring around the body of the spacer and then install the bolt into the spring anchor...

Page 46: ...ery When removing or installing battery cables disconnect the negative cable FIRST and reconnect it LAST If not done in this order the positive terminal can be shorted to the frame by a tool 1 Disconn...

Page 47: ...careful not to cause sparks Refer to Figure 75 WARNING For your personal safety use extreme care when jump starting Never expose battery to open flame or electric spark battery action generates hydrog...

Page 48: ...der Problem Engine will not turnover or start Remedy Cause Problem Engine will not turnover or start Engage parking brake Parking brake not engaged Place in OFF position PTO electric clutch switch in...

Page 49: ...s are bent Remove sharpen and balance blades See Servicing the Mower Blades Mower blades are out of balance Reinstall belt correctly Belt installed incorrectly Problem Excessive belt wear or breakage...

Page 50: ...f uncut grass left behind the mower Stringers are usually caused by operator error or poor blade maintenance Remedy Cause Sharpen your blades Blades are not sharp or nicked Replace your blades Blades...

Page 51: ...r workmanship or both Transportation charges on product submitted for repair or replacement under this warranty must be borne by purchaser This warranty is effective for and is subject to the time per...

Page 52: ...this product is described in the Operator s Manual Using the product in a way not described in the Operator s Manual or using the product after it has been damaged will not be covered under this warr...

Page 53: ...N o t f o r R e p r o d u c t i o n Notes...

Page 54: ...N o t f o r R e p r o d u c t i o n Notes...

Page 55: ...N o t f o r R e p r o d u c t i o n...

Page 56: ...N o t f o r R e p r o d u c t i o n...

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