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16,000LBS 2-Post Lift 

Installation, Operation and Maintenance 

 

Page 10

 

 

EAZ0080V84A - Rev. 07/29/2021

 

40) If installing a CL16-0, use the Routing Diagram C 

in 

Fig 14

. If installing a CL16-2 use the table in Fig 

14 to determine the proper routing diagram A, B, 
OR C.  

 

Fig. 14 – Overhead Hose Routing Diagram 

41) Route the overhead hose based on the lifts height 

and width. To make a loop, twist the hose. Loosely 
connect the overhead hose to the other end of the 
tee. 

42) Tighten the three hose fitting connections at the 

Tee taking care not to twist or change the lay of 
any hose. Install and tighten the block clamp on 
the power side to hold up the connect to the tee, 
see 

Fig 12

43) Install  a  Hose  Clamp  at  the  power  end  of  the 

overhead  beam  to  hold  a  smooth  radius  in  the 
hose.  

44) Install  the  rest  of  the  overhead  hose  clamps  as 

shown  in 

Fig  14

  depending  on  the  lift 

configuration. 

45) Each column hose should connect to its cylinder 

with a 90 degree elbow rotated up from horizontal 
and be routed thru the Hose Guide Tabs as shown 
in 

Fig. 15.

 

46) Slightly  loosen  the  90  Degree  Fitting  jam  nut  at 

the  bottom  of  the  Power  Side  Cylinder.  Rotate 
fitting  to  remove  the  slack  from  the  power  side 
hose  and  tighten  jam  nut. 

Note:  This  is  not 

necessary for the Idler side.

 

 

Fig. 15-Hose Connection 

47) 

B

C

ERTAIN 

A

LL 

F

ITTINGS  AND 

C

ONNECTIONS  ARE 

T

IGHT

I

T  IS  THE  INSTALLER

S  RESPONSIBILITY  TO 

ENSURE SYSTEM IS LEAK

-

FREE

Fill the Power Unit 

with  three  gallons  of  clean  10wt  anti-foam  anti-
rust hydraulic oil or Dexron 

III 

ATF. 

D

N

OT 

U

SE 

O

ILS 

W

ITH 

D

ETERGENTS

.

 

CL

16-

2 S

tan

dar

d W

idth

 an

Hei

gh

t

CL

16-

2 6

" R

edu

ced

 H

eig

ht w

itho

ut 

Red

uc

ed

 Wi

dt

h

CL

16-

2 6

" or

 12

" R

edu

ced

 W

idth

 w

itho

ut 

Red

uc

ed

 H

ei

gh

t

CL

16-

2 6

" R

edu

ced

 H

eig

ht w

ith 

6" o

r 1

2"

 R

ed

uc

ed

 Wi

dt

h

CL

16-

2 1

2" R

edu

ced He

ig

ht

CL

16-

0 A

LL 

W

idth

s a

nd

 H

ei

gh

ts

CL

16-

2 HEIG

HT

CL16-2 WIDTH

STD

-6"

-12"

STD

-6"

-12"

A B

C

HOSE ROUTING TABLE

HOSE ROUTING DIAGRAMS

B

B

C

C C

C

CL

16-

2 S

tan

dar

d W

idth

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t

CL

16-

2 6

" R

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16-

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" or

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edu

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 W

idth

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itho

ut 

Red

uc

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 H

ei

gh

t

CL

16-

2 6

" R

edu

ced

 H

eig

ht w

ith 

6" o

r 1

2"

 R

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 Wi

dt

h

CL

16-

2 1

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edu

ced He

ig

ht

CL

16-

0 A

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W

idth

s a

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 H

ei

gh

ts

CL

16-

2 HEIG

HT

CL16-2 WIDTH

STD

-6"

-12"

STD

-6"

-12"

A B

C

B

C

A

HOSE ROUTING TABLE

HOSE ROUTING DIAGRAMS

B

B

C

C C

C

CL

16-

2 S

tan

dar

d W

idth

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t

CL

16-

2 6

" R

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itho

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dt

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16-

2 6

" or

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" R

edu

ced

 W

idth

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itho

ut 

Red

uc

ed

 H

ei

gh

t

CL

16-

2 6

" R

edu

ced

 H

eig

ht w

ith 

6" o

r 1

2"

 R

ed

uc

ed

 Wi

dt

h

CL

16-

2 1

2" R

edu

ced He

ig

ht

CL

16-

0 A

LL 

W

idth

s a

nd

 H

ei

gh

ts

CL

16-

2 HEIG

HT

CL16-2 WIDTH

STD

-6"

-12"

STD

-6"

-12"

A B

C

B

C

A

HOSE ROUTING TABLE

HOSE ROUTING DIAGRAMS

B

B

C

C C

C

CL

16-

2 S

tan

dar

d W

idth

 an

Hei

gh

t

CL

16-

2 6

" R

edu

ced

 H

eig

ht w

itho

ut 

Red

uc

ed

 Wi

dt

h

CL

16-

2 6

" or

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" R

edu

ced

 W

idth

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itho

ut 

Red

uc

ed

 H

ei

gh

t

CL

16-

2 6

" R

edu

ced

 H

eig

ht w

ith 

6" o

r 1

2"

 R

ed

uc

ed

 Wi

dt

h

CL

16-

2 1

2" R

edu

ced He

ig

ht

CL

16-

0 A

LL 

W

idth

s a

nd

 H

ei

gh

ts

CL

16-

2 HEIG

HT

CL16-2 WIDTH

STD

-6"

-12"

STD

-6"

-12"

A B

C

B

C

A

HOSE ROUTING TABLE

HOSE ROUTING DIAGRAMS

B

B

C

C C

C

CL

16-

2 S

tan

dar

d W

idth

 an

Hei

gh

t

CL

16-

2 6

" R

edu

ced

 H

eig

ht w

itho

ut 

Red

uc

ed

 Wi

dt

h

CL

16-

2 6

" or

 12

" R

edu

ced

 W

idth

 w

itho

ut 

Red

uc

ed

 H

ei

gh

t

CL

16-

2 6

" R

edu

ced

 H

eig

ht w

ith 

6" o

r 1

2"

 R

ed

uc

ed

 Wi

dt

h

CL

16-

2 1

2" R

edu

ced He

ig

ht

CL

16-

0 A

LL 

W

idth

s a

nd

 H

ei

gh

ts

CL

16-

2 HEIG

HT

CL16-2 WIDTH

STD

-6"

-12"

STD

-6"

-12"

A B

C

B

C

A

HOSE ROUTING TABLE

HOSE ROUTING DIAGRAMS

B

B

C

C C

C

B

C

A

Summary of Contents for EELS540A

Page 1: ...ation Maintenance Manual Two Post Surface Mounted Lift MODELS EELS540A EELS541A EELS743A EELS744A 16 000 LBS CAPACITY 4000 LBS PER ARM 309 Exchange Avenue Conway AR 72032 TEL 800 225 5786 IMPORTANT RE...

Page 2: ...loads equally distributed on all four arms Lifting and lowering speeds may vary depending on the weight of the vehicle A B F C E DRIVE ON DIRECTION 7 8 TO NEAREST OBSTRUCTION OR NEAREST WALL 19 REF 1...

Page 3: ...indoor use only with an operating ambient temp range of 5 40 C 41 104 F Outdoor installation is prohibited ELECTRICAL REQUIREMENTS For lift installation and operation it is necessary to have a dedicat...

Page 4: ...edition IMPORTANT Always wear safety glasses while installing lift TOOLS MINIMUM REQUIRED a Tape measure 16ft b Chalk line c 4ft level d 10 adjustable wrench e Standard open end wrenches 7 16 1 2 2 9...

Page 5: ...height Install the cable on the sheave and slide into place Stack the 3 8 spacer onto the sheave assembly Still holding the sheave assembly slide the pin into place Install the bolt to secure the pin...

Page 6: ...at a time around each column 18 Raise both carriages 400 lbs ea high enough to drill the two inner anchor holes on each column Measure both carriage heights to ensure they are in the same lock positio...

Page 7: ...et with the 10mm dia x 55mm Lg clevis pin hairpin cotter Fig 8 Overhead Bracket Idler Side SYNCHRONIZER CABLES 29 Remove Cable Trapping Hardware at the top of each column Fig 9 Route free end of cable...

Page 8: ...ared fitting off one full turn Again tighten flared fitting finger tight then rotate flared fitting 1 1 2 hex flats 90 deg 31 Mount Power Unit to power column as shown in Fig 11 The mounting hardware...

Page 9: ...wer Side Hose up the column to the lowest available hole of the column extension Insert steel tubing end of the Power Unit Hose into the extension outside in and connect to the tee Leave the assembly...

Page 10: ...dard Width and Height CL16 2 6 Reduced Height without Reduced Width CL16 2 6 or 12 Reduced Width without Reduced Height CL16 2 6 Reduced Height with 6 or 12 Reduced Width CL16 2 12 Reduced Height CL16...

Page 11: ...re the air line to the Idler Column using black wire ties through the double holes in the middle of the column Place the head of the wire tires inside the column Cut the air line to length and attach...

Page 12: ...ig 20 Fig 20 Adapter Rack Installation ELECTRICAL See Figure 21 for the following steps 64 Wire tie Limit Switch cord to Overhead hydraulic Hose and Power Unit Hose 65 Connect the Overhead Limit Switc...

Page 13: ...er rods The cylinders are shipped with a small amount of clear anti corosive lubricant that will be forced out through the wiper when the lift reaches full rise If lubricant is not wiped clean from th...

Page 14: ...16 000LBS 2 Post Lift Installation Operation and Maintenance Page 14 EAZ0080V84A Rev 07 29 2021 Fig 21 Electrical Wiring Diagram 2 T1 1 L1 3 A1 4 A2 LOAD INPUT Normally Open FIELD CONNECTIONS...

Page 15: ...that the lift inspectors are qualified and that they are adequately trained in the inspection of the lift The Owner Employer shall establish procedures to periodically maintain the lift in accordance...

Page 16: ...Test the stability of the vehicle by attempting to rock the vehicle Check adapters for secure contact with vehicle lift points If the vehicle seems unstable lower the lift and readjust the arms If th...

Page 17: ...clean Check for loose or broken parts Check hydraulic system for fluid leaks Check adapters for damage or excessive wear Replace as required with genuine Snap on Equip parts Check lock release activat...

Page 18: ...5 3 4 M6 x 14mm PHILLIPS PAN HEAD SCREW 8 B2065 4 4 M6 SERRATED FLANGE HEX NUT 9 B2065 5 1 CLEVIS PIN 10mm x 55 Lg 10 GJY12 3 1 HAIRPIN COTTER 11 12330 24 1 2 13NC HEX FLG HD C S x 1 Lg 12 12331 24 1...

Page 19: ...16 000LBS 2 Post Lift Installation Operation and Maintenance Page 19 EAZ0080V84A Rev 07 29 2021 PARTS BREAKDOWN continued Fig B Lock Power Idler...

Page 20: ...CK WASHER 29 37119 2 CLEVIS PIN KIT 30 37120 2 ROD END CLEVIS 31 37026 2 AIR CYLINDER 32 37041 2 SWIVEL ELBOW 1 8 PUSH LOCK 33 12088 2 EXTENSION SPRING 34 37042 2 CYLINDER PIVOT ROD 35 37031 4 5 32 SP...

Page 21: ...103 1 HYD TEE 54 12308 1 POWER UNIT HOSE ASSEMBLY 55 AB 81795 1 POWER UNIT SINGLE PHASE AD 81795 1 OPTIONA POWER UNIT THREE PHASE 56 31025 1 LINE CLAMP 57 40085 9 1 4 20 HEX FLANGE NUT 58 A2125 5 1 4...

Page 22: ...67 CL31020 8 WASHER 68 CL31021 4 1 3 8 RETAINING RING 69 12302 0 1 SYNC CABLE PACK 14 6 O A Ht 12302 2 1 SYNC CABLE PACK 16 6 O A Ht 70 40053 2 1 8 THICK BEARING 71 40774 S 2 SHEAVE SPACER 3 8 72 123...

Page 23: ...16 000LBS 2 Post Lift Installation Operation and Maintenance Page 23 EAZ0080V84A Rev 07 29 2021 PARTS BREAKDOWN continued Fig F Carriage 3 Stage Arms...

Page 24: ...T LOCK WASHER 89 12219 8 ARM SHIM 90 12205 8 5 16 24NF x 1 2 Lg SET SCREW 91 B2211 4 6mm x 30mm ROLL PIN 92 B2209 2 ADAPTER RACK 93 A1069 4 5 16 18NC x 1 HEX FLANGE LOCKING HEAD CAP SCREW 94 4100237 4...

Page 25: ...Z0080V84A Rev 07 29 2021 REVISIONS 06 18 2021 NEW PRODUCT RELEASE 07 19 2021 UPDATED IMAGES OVERALL INSTRUCTION AND PARTS BREAKDOWN 07 29 2021 ADDED STEP 55 UPDATED SPEC PAGE 08 30 2021 UPDATED SPEC P...

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