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MAHLE CWL-20

EN

Operation Manual

Wheel lift system

U.S. Patent No. D357,106 & 5,484,134

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Summary of Contents for CWL-20

Page 1: ...MAHLE CWL 20 EN Operation Manual Wheel lift system U S Patent No D357 106 5 484 134 ...

Page 2: ...RY PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETAIN FOR YOUR RECORDS ...

Page 3: ...he lifts and vehicle 8 7 2 Raising a vehicle 8 7 3 Pinning the lifts as stands 9 7 4 Lowering a vehicle to the ground 9 7 5 Using the lifts with support stands 10 Transferring a load to support stands 10 Removing support stands 10 8 Maintenance and Inspection 11 8 1 Structural inspection 11 8 2 Air hose inspection 11 8 3 Maintenance instructions 11 8 4 Air control unit cleaning instructions 12 8 5...

Page 4: ...erform improperly resulting in injury or death Always use lift on a hard level surface capable of sustaining the load Be sure surface is clean and free of debris cracks and chips The lift system is designed to lift over the road vehicles with rims of at least 21 inches in diameter 14 inches in diameter if the manufacturer supplied optional adapters are used NEVER use the lift system on vehicles wi...

Page 5: ...ray Manufacturing name Please contact MAHLE Service Solutions customer service at 800 468 2321 or tech mss us mahle com with any comments or questions 3 Symbols Use 3 1 Signal words Signal words call attention to a safety message or messages or a property damage message or messages and designate a degree or level of hazard seriousness Signal words used in this manual include Keyword Probability of...

Page 6: ...phasized and understood The owner manager must make this manual available to all personnel using this jack at your direction They must read and understand the contents of this manual If the operator is not fluent in English the manufacturer s instructions and warnings shall be read to and discussed with the operator in the operator s native language by the purchaser owner making sure that the oper...

Page 7: ...late 2 Handle grips 3 Load retention pin 4 Base post 5 Lift table tube 6 Lift pad 7 Front wheels Fig 3 Air control unit components 1 Air control unit 2 Air control levers Fig 4 CWL 20 side view 1 Front wheels 2 Roller wheel 3 Downstop lug 4 Downstop pawl 5 Downstop release handle 6 Air hose 7 Air hose holder 8 Swivel caster ...

Page 8: ...the front or rear of the vehicle so both lifts are visible Face the vehicle and hold the air control unit with the air control levers pointing toward the vehicle and the quick couplers on the underside of the air control unit See Fig 6 for orientation Fig 6 Air control lever 9 Connect the air hose from the lift on your right to the right side of the air control unit Connect the air hose from the l...

Page 9: ...ncoil the air hoses from both lifts Be sure the air hoses are free from all pinch points 4 Position yourself at the front or rear of the vehicle so both lifts are visible Face the vehicle and hold the air control unit with the air control levers pointing toward the vehicle and the quick couplers at the bottom of the air control unit 5 Connect the air hose from the lift on your right to the right s...

Page 10: ...pport stands if the load retention pins will not pull out easily raise the vehicle just enough to free the load retention pins Make sure the vehicle comes down evenly on the stands 5 When the vehicle is securely supported by the support stands lower the lifts to their lowest position so the downstop pawls are automatically reset CAUTION The downstop pawls will not automatically reset until lift ha...

Page 11: ...e downstop lugs in all positions it is excessively damaged and must be replaced before the lift can be used again Inspect the holes for the load retention pins in the base post If these holes show excessive elongation or wear on the top or bottom surfaces they must be repaired before the lift can be placed back into service Contact the manufacturer using the contact information on the back cover o...

Page 12: ...nto the air inlet spool port 8 Insert the spool without O ring into the air exhaust spool port 9 Insert the spring s 10 Apply thread sealant to the plug s and install the plugs into the valve body Do not over tighten the plug s as the threads can very easily be damaged 8 5 Lift table adjustment The lift system has a 1 2 13 hex head cap screw mounted inside the top weldment to allow the lift table ...

Page 13: ...inched Remove load from lifts using other lifting means remove air hoses from pinch point Lift table hits floor Floor is uneven and or rough Raise lift to lowest downstop Lift table height needs adjustment for minimum clearance See the Lift table adjustment section of this manual Lift raises slowly Low air pressure Raise air pressure to 145 psi Air control unit is dirty or damaged See the Air cont...

Page 14: ...en 14 CWL 20 Maintenance Chart 11 Maintenance Chart Action Date Details Person responsible Receiving inspection ...

Page 15: ...CWL 20 15 en Maintenance Chart Action Date Details Person responsible ...

Page 16: ...en 16 CWL 20 Notes 12 Notes ...

Page 17: ...CWL 20 17 en Notes ...

Page 18: ...en 18 CWL 20 Notes ...

Page 19: ...CWL 20 19 en Notes ...

Page 20: ...en 20 TSL 50 670 90752 MAHLE Aftermarket Inc 10 Innovation Drive York PA 17402 U S A Phone 800 468 2321 Fax 717 755 8304 E mail tech mss us mahle com www servicesolutions mahle com ...

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