Smoke hollow 1800CGS Assebly And Operation Manual Download | Manualshive

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1800CGS Parts List

Note:

For assistance, including missing or damaged parts, call toll free - 866-475-5180

from 8:30 am - 4:30 pm Central Time, Monday - Friday

Hardware Pack

Quantity Description

54

M6x15 Combo Truss Head Bolts, Black Nickel Plated

6

M6x15 KEPS Combo Truss Head Bolts, Black Nickel Plated

8

M6 KEPS Nuts Black Nickel Plated

1

M4 Nut, Black Nickel Plated

5

M4x8 Combo Truss Head Bolts, Black Nickel Plated

2

M6x30 Combo Truss Head Bolts, Black Nickel Plated

4

Hinge Pins, Black Nickel Plated

4

"R" Clips, Black Nickel Plated

1

Small Spring, Black Nickel Plated

1

Wrench For Caster Assembly

1

M6 Cap Nut, Black Nickel Plated

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Summary of Contents for 1800CGS

Page 1: ...hin 25 ft 7 5 m of any flammable liquid 4 Do not fill cooking vessel beyond maximum fill line 5 Never allow oil or grease to get hotter than 400 F or 200 C If the temperature exceeds 400 F 200 C or if oil begins to smoke immediately turn the burner or gas supply OFF 6 Heated liquids remain at scalding temperatures long after the cooking process Never touch cooking appliance until liquids have cool...

Page 2: ...Cylinder is NOT included This gas grill is only intended for Domestic use not to be used for any commercial purpose WARNING Never use the gas or charcoal grill for INDOOR cooking or heating Never use the grill on or in a boat or recreational vehicle The combustion fumes from either the gas or charcoal grill are toxic and can cause severe illness and possibly death DANGER The combustion of Propane ...

Page 3: ...packaging until your smoker is fully assembled and operating to your satisfaction In order to properly assemble your smoker you will only need two tools Phillips head screwdriver Pliers or adjustable wrench tools not included The grill smoker is heavy and must be moved around during assembly and before use Be sure to have a friend help Outdoor Leisure Products Inc 5400 Doniphan Drive Neosho MO 648...

Page 4: ...e or any other enclosed area 7 The Pressure regulator and Hose Assembly supplied with the Grill must be used Any replacement regulator and hose assemblies must be those specified by the outdoor cooking gas appliance manufacturer 8 The LP Gas Cylinder must include a collar to protect the cylinder valve 9 Do not store a spare LP Gas Cylinder under or near this grill 10 Never fill the LP Gas Cylinder...

Page 5: ...remely hot When grilling grease from meat may drip into the charcoal and cause a grease fire If this should happen close the lid and dampers to suffocate the flame Do not use water to extinguish grease fires Do not move the unit while it is being used Do not use in windy conditions Use caution when opening the lid as hot stream or a flame flare up could cause burns Before each use make sure the un...

Page 6: ...ead Bolts Black Nickel Plated 6 M6x15 KEPS Combo Truss Head Bolts Black Nickel Plated 8 M6 KEPS Nuts Black Nickel Plated 1 M4 Nut Black Nickel Plated 5 M4x8 Combo Truss Head Bolts Black Nickel Plated 2 M6x30 Combo Truss Head Bolts Black Nickel Plated 4 Hinge Pins Black Nickel Plated 4 R Clips Black Nickel Plated 1 Small Spring Black Nickel Plated 1 Wrench For Caster Assembly 1 M6 Cap Nut Black Nic...

Page 7: ...oking Grids TR018 19 3 Burner Heat Tents TR019 20 1 Gas and Charcoal Grill Cabinet Assembly TR020 21 1 Left Side Gas Grill Bottom Tray Support Bracket TR021 22 1 Damper Control Knob TR022 23 1 Right Side Gas Grill Bottom Tray Support Bracket TR023 24 1 Right Front Leg TR024 25 1 Gas Grill Grease Tray TR025 26 1 Removable Grease Cup TR026 27 1 Bottom Mesh Shelf TR027 28 1 Smoke Stack Lid TR028 29 1...

Page 8: ...ure Position the Gas and Charcoal Cabinet upside down Refer to Fig 1 and attach the Brackets as shown using 4 M6x15 bolts Guide stops must be positioned to the front of the Grill Step 2 Leg Assembly Locate Note each leg will have an identification label on it 4 Legs 14 M6X15 bolts Procedure Refer to Fig 2 Attach the Left Front Leg and the Left Rear Leg as shown using 3 M6 15 bolts for each leg and...

Page 9: ...te Fire Box Support Brace 4 M6x15 bolts 4 M6 KEPS nuts Procedure Refer to Fig 5 and Place the Fire Box Support Brace BETWEEN the Legs on the RIGHT side of the Cabinet so that the LEDGE is at the TOP and facing through the Legs Fasten to BOTH legs with 2 M6x15 bolts and 2 M6 KEPS nuts on each Leg Step 5 Fig 5 Step 6 Fig 6 Step 6 Attaching Casters Locate 4 Locking Casters Procedure Refer to Fig 6 an...

Page 10: ...place against the rail stops which prevent it from sliding in or out of the Grill Position the drain hole in the grease tray to be toward the back of the grill Step 7 Fig 7B Fig 7A Fig 7C Grease Tray Removable Grease Cup Step 8 Step 8 Attach the Side Burner Housing Locate Side Burner Housing 4 M6x15 bolts Procedure Refer to Fig 8A Screw in the 4 M6x15 bolts into the 4 holes BUT leave about 1 8th o...

Page 11: ...r from the UNDERSIDE of the Housing and tightly fasten in place with 1 M4x8 bolt and M4 nut Refer to Fig 9C and attach the Igniter Wire into the Gas Valve connection opening Refer to Fig 9D insert the Side Burner Assembly by passing the Tube portion DOWN from the TOP side of the Housing and position the tube end securely and COMPLETELY over the Gas Valve tip making sure that the valve is completel...

Page 12: ...ing out Refer to Fig 12B and place the Firebox in position so that the 5 bolt heads can fit into the KEYHOLES allow the Firebox to move down so the bolts slide into place in the slots and the bottom of the Firebox rests on the Ledge of the Bracket Refer to Fig 12C and fasten 1 M6x15 KEPS bolt through the Bracket and into the Firebox to secure it in place Now tighten the 5 bolts in the Keyhole slot...

Page 13: ... M6x15 bolts 2 Hinge Pins 2 R Clips Procedure Refer to Fig 13A and unscrew the nut from the Heat Indicator stem Insert the Heat Indicator through the hole in the front center of the Lid with the Dial Face outside Secure it to the Lid with the nut you removed check to see the dial face is correctly aligned then tighten the nut with wrench Refer to Fig 13B and attach the Lid handle to the Lid with 2...

Page 14: ...e Stack Lid onto the threaded stud add the small spring and then fasten with the Cap nut tight enough that the Lid can be rotated to open and close the Smoke Stack Refer to Fig 15D and unscrew the nut from the stem of the Heat Indicator and follow the same procedure as before to install it to the Charcoal Grill Lid Refer to Fig 15E and attach the Lid Handle to the Lid with 2 M6x15 bolts Refer to F...

Page 15: ...s in each Bracket Refer to Fig 16C align the D shaped socket of the Gas Valve Control Knobs with the Valve stems and gently but firmly PUSH the Knobs onto the stems Refer to Fig 16D and screw the Damper Control Knob into the slotted hole of the Damper Plate Check to see that the plate will slide back and forth easily Refer to Fig 16E and hang the Charcoal Tray Assembly Handles onto the Adjuster Br...

Page 16: ...here is a tab and a slot that holds them in place Refer to Fig 17B Place the Gas Cooking Grids as shown Refer to Fig 17C place the Charcoal Cooking Grids as shown Note the Charcoal Cooking Grids are notched to fit around the Charcoal tray assembly handles Refer to Fig 17D Insert the Firebox Wood Rack into the Bottom half of the Firebox Refer to Fig 17E place the Cooking Grids into the center of th...

Page 17: ...legs and rotate the wire toward you Step 18 Step 20 Fig 18B Assembly of your grill smoker is now complete To order a cover for your grill please visit www thesmokercompany com FOR YOUR SAFETY FOLLOW ALL SAFEGUARDS AND INSTRUCTIONS Fig 18A Retaining Wire Step 19 Fig 19 Step 19 Attach Match Holder and Chain Locate Match Holder and Chain Procedure Attach Match Holder and Chain to the top Rear hole in...

Page 18: ...d before lighting the grill All burner knobs should be in the OFF position Open the LP Gas Cylinder valve Note EACH of the 3 main burners on your grill has its own automatic igniter Push the knob in fully and slowly turn it counter clockwise to the left to the HIGH position You will hear a loud Click as the igniter sparks and lights the burner You can then adjust the knob to your desired setting I...

Page 19: ...ts covering the burners 3 Remove the screw attaching the burners at the back of the grill 4 Gently and carefully tilt the back of the Burner up and slide it backwards off the valve orifice then lift out of the grill 5 Wipe clean the orifice face 6 Clean out any of the Burner holes which may have clogged Use a toothpick or thin wire 7 Remove and clean off any and all food residue or other coating o...

Page 20: ...nd Smoker Chamber dampers to 1 4 to 1 3 open 4 Immediately and carefully place another 3 lbs of charcoal on top of the burning coals in the Smoker Chamber 5 Once the temperature reaches your desired level food can be placed on the cooking grates 6 Cook meat and food to your personal preference OPERATING INSTRUCTIONS CHARCOAL GRILL OPERATING INSTRUCTION The charcoal offset Fire Box Grill Smoker can...

Page 21: ...ry to maintain a constant temperature inside the cooking chamber by adding wood as necessary and adjusting the damper openings Check the internal food temperature periodically by inserting a meat thermometer into the food Use caution when checking the food temperature to avoid injury 6 Once the food has reached the desired temperature remove from cooking chamber and let stand 30 minutes The USDA S...

Page 22: ...k pallets NO because pallet wood is dried out before it is used for making pallets You need the natural moisture in wood to create flavor in your smoke 3 Can I use Pine Cedar or any other wood that smells good NO never use any resin woods What are the main items I need to smoke meats 1 Internal meat thermometer An internal meat thermometer is a must to cook large pieces of meat to make sure it is ...

Page 23: ...r to pull them apart If they pull apart with ease your ribs are done Take out of smoker and let stand on serving platter until cool enough to eat Total cooking time should not be more than 3 1 2 hours total Beef Smoked Beef Brisket Select a 6 to 8 lb packer trimmed brisket that has a little marble to it but not too much Feel free to trim as much fat as desired Use your favorite beef rub we recomme...

Page 24: ...parts in smoker After 1 2 hour turn chicken over With your internal temperature gauge check internal temperature by pushing temperature probe into the meat nearest the bone When temperature reaches 180 degrees chicken is done You may brush your favorite BBQ sauce on the chicken during the last 15 minutes of your cooking process to spice it up Smoked Turkey Select a 12 to 15 lb turkey for best resu...

Page 25: ... lbs 5 8 lbs 5 6 hours 7 8 hours 170 170 Pork Beef Ribs Full grill 4 6 hours Meat pulls from bone Pork Chops Full grill 4 6 hours Meat pulls from bone Sausage Links Full grill 4 5 hours 170 for fresh sausage Ham Fresh 10 lbs 7 8 hours 170 Ham Cooked All sizes 3 4 hours 130 Chicken Cut up or split 1 4 fryers cut up or split 4 5 hours 180 leg moves easily in joint Chicken Whole 1 4 fryers 5 6 hours ...

Page 26: ...he responsibility of the consumer All warranty claims apply only to the original purchaser and require a proof of purchase verifying purchase date Do not return parts to our address without first obtaining a return authorization number from our customer service This service is available by calling 866 475 5180 8 30am to 4 30pm Central Time Monday through Friday or write to Outdoor Leisure Products...

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