Smith SPS10 Operation - Repair - Parts Download Page 1

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3A5578D

Operation, Repair, Parts

SMITH

For removal of materials from flat horizontal concrete and asphalt surfaces. For
professional use only.

FS Series - Forward Cut

Model FS200 (160 cc / 5.5hp)
Model FS209 (270 cc / 9hp)

SPS Series - Forward Cut

Model SPS10 (390 cc / 13hp)
Model SPS10 DCS (390 cc / 13hp Electric Start)

FS200 / FS209

SPS10

SPS10 DCS

(Drums and cutters sold separately)

Summary of Contents for SPS10

Page 1: ...tal concrete and asphalt surfaces For professional use only FS Series Forward Cut Model FS200 160 cc 5 5hp Model FS209 270 cc 9hp SPS Series Forward Cut Model SPS10 390 cc 13hp Model SPS10 DCS 390 cc...

Page 2: ...Models Only 34 DCS Error Codes 35 DCS Actuator Rod Does Not Move 37 Parts 38 Drive Assembly FS200 38 Drive Assembly Parts List FS200 39 Drive Assembly FS209 40 Drive Assembly Parts List FS209 41 Guide...

Page 3: ...r long hair while operating equipment Before checking moving or servicing equipment disable power supply BURN HAZARD Cutters and engine can become very hot during operation To avoid severe burns do no...

Page 4: ...ll fuel tank while engine is running or hot shut off engine and let it cool Fuel is flammable and can ignite or explode if spilled on hot surface Keep work area free of debris including solvent rags a...

Page 5: ...bar B Depth Engage Lever coarse adjustment C Locking Nut for handle height adjustment D Drum Adjustment Dial fine adjustments E Fixed Front Wheel optional F Drum Access Panel G Feathering Front Wheel...

Page 6: ...5578D SMITH SPS10 Component A Handlebar B Drum Engage Lever C Handlebar Adjustment Bolts D Drum Adjustment Dial E Drum Access Panel F Dust Skirt G Vacuum Port H Engine I Engine Power Switch J Engine T...

Page 7: ...h C Handlebar Adjustment Bolts D DCS Control E Electric Start Engine Switch F Dust Skirt G Vacuum Port H Engine J Engine Throttle K Engine Kill Button L Battery N Hour Meter Tachometer S Home Button T...

Page 8: ...ction or an accident such as the machine operator falling or losing footing the SMITH is equipped with a corded Engine Kill Button Attach the end of the cord to the operator s belt or wrist and snap t...

Page 9: ...into place over hex shaft and secure hardware NOTE An extra drum loaded with cutters for rapid job site replacement is recommended Drum Installation Replacement for All SMITH SPS Series Models Normal...

Page 10: ...g order b Remove dirt and material build up from inside drive carriage and drum c Lube all metal contacts 7 Align and slide drum back onto the hex shaft 8 Replace Drum Access Panel lift up and lock in...

Page 11: ...hile long press is pressing the button and holding the button for two or more seconds NOTE plus refers to above pavement surface minus refers to below pavement surface Run Screen Home Button Quick Pre...

Page 12: ...Button To exit with saving long press the Cut Depth Button If below zero point Reprograms the Cut Depth Target to the current drum position Up Arrow Button Quick Press Raises the drum by 0 01 0 25mm 1...

Page 13: ...Screen 1 Language Select your desired language English Spanish French German or International Symbols Menu Screen 2 Units Select your desired depth units inches millimeters or mils Menu Screen 3 Model...

Page 14: ...5 High Motor Current E08 Low Voltage E09 Hall Sensor Error E12 High Current short circuit E31 Home Button Error E32 Zero Button Error E33 Cut Depth Button Error E34 Up Button Error E35 Down Button Err...

Page 15: ...e gas tank and then place the throttle lever at the fast idle position Move the choke to closed Set the engine power switch to ON Non DCS Models Pull starter cord DCS Models Turn Engine Key to ignitio...

Page 16: ...Kill Button Cord to operator 4 Slide Engine Throttle to desired setting 5 FS Series Models Disengage Drum Engage Lever and adjust to position where drum is almost touching the ground SPS Series Model...

Page 17: ...omfortable and should be able to remove materials faster with enhanced results NOTE The engine should not labor Run engine at full speed and adjust forward speed to fit the work being performed Harder...

Page 18: ...s the Home Button to raise the drum off of the ground 2 Slide Engine Throttle to low setting 3 Depress Engine Kill Button and turn Engine Power Switch to OFF DCS Models Turn DCS Control Power Switch t...

Page 19: ...s based off of the Zero Point Re program the Zero Point if the drum is changed or worn Set Cut Depth Target Quick press the Zero Button to take the drum to the pavement surface Set the Cut Depth Targe...

Page 20: ...m moving any further up or down until another button is pressed Manual Height Adjustment If the DCS Control is not usable dead battery etc the drum height can be adjusted using the Manual Height Adjus...

Page 21: ...ll as necessary Check and fill gas tank Remove air filter cover and clean element Replace element if necessary Replacement elements can be purchased from your local engine dealer Pro Models Grease the...

Page 22: ...UT START DEPTH ALTURA HAUTEUR TIEFE TARGET OBJETIVO OBJECTIF ZIEL ZERO CERO Z RO NULL SEL MODEL MODELO MODELE MODELL LANGUAGE IDIOMA LA LANGUE SPRACHE UNITS UNIDAD DE MEDIDA UNIT DE MESURE MA EINHEIT...

Page 23: ...JE HAUTE TENSION HOCHSPANNUNG HALL SENSORS SENSORES DE HALL CAPTEURS DE HALL HALL SENSOREN HOME BUTTON BOT N DE INICIO BOUTON DE D BUT START KNOPF ZERO BUTTON BOT N CERO BOUTON Z RO NULLTASTE CUT BUTT...

Page 24: ...for assembly a Inspect condition of cutters spacers shafts bushings and drum 6 Before replacing the drum onto hex shaft a Check that all bearings are in good working order b Remove dirt and material...

Page 25: ...k into place over hex shaft and secure hardware NOTE An extra drum loaded with cutters for rapid job site replacement is recommended Belt Replacement FS Series Models Normal wear may necessitate belt...

Page 26: ...lleys 7 Using the straight edge lay it across the lower pulley outer face and against the upper pulley They must be directly over top of each other to ensure long belt life If adjustment is required a...

Page 27: ...ensioning jackscrew with spray lubricant on the front of the machine 5 Use a 9 16 wrench to loosen the jackscrew retaining nut 6 Using the 3 8 open end wrench begin to screw the motor plate jackscrew...

Page 28: ...ed tension Do not over tension the belt 13 After the correct tension is reached tighten the front motor plate securing screw on the belt side with the 9 16 box end wrench 14 From the front of the mach...

Page 29: ...tom be sure to place the pulley on the same plane as the original one to ensure alignment Bearing Replacement FS Series Models Tools required 1 16mm socket or wrench 2 1 2 socket or wrench 3 9 16 sock...

Page 30: ...de cutter drum onto shaft 8 Install new door bearing onto the Drum Access Panel with the 4 bolts Assemble the Drum Access Panel onto the unit 9 Replace belt and belt guard see page 25 Bearing Replacem...

Page 31: ...crews locking it in place using the 3 16 hex key 5 Remove the bearing assemblies on both sides on the machine using the 9 16 socket 6 Install new bearing assemblies onto both sides of machine Tighten...

Page 32: ...bushing required is part of the high speed kit 3 Place the new pulley and other bushing included in the kit onto the drive shaft 4 Before tightening the pulleys in place with the bushings put the new...

Page 33: ...ed within 40 hours Replace shafts and bushings Excessive vibration Bearing worn Replace worn bearing Hex bushing worn Replace hex bushing Drive shaft worn Replace drive shaft Improper cutter setup Vis...

Page 34: ...Check all connections A DCS Control Switch is pressed or defective Ensure all switches are not stuck Replace switches if defective Actuator rod is stuck Manually move the actuator rod using the Manual...

Page 35: ...e engine charging coil and voltage rectifier regulator Replace or repair if needed E09 Hall Sensor Error Actuator Signal Cable is disconnected from DCS Control or is damaged Check all connections Repa...

Page 36: ...r Rocker Switch Check to see if the switch is stuck If not stuck replace the Handle bar Rocker Switch E35 Down Button Error The Down Button or Handlebar Switch is stuck or shorted Disconnect Handlebar...

Page 37: ...oubleshooting 3A5578D 37 DCS Actuator Rod Does Not Move Use this flow chart if the DCS Actuator Rod does not move or if the DCS displays error code E09 Hall Sensor Error Reference Wiring Diagram page...

Page 38: ...Parts 38 3A5578D Parts Drive Assembly FS200 Use industry standard torques when not specified Ref Torque 50 60 in lb 5 6 6 8 N m 40 40 in lb 4 5 5 0 N m 200 225 in lb 22 5 25 5 N m 1 2 3 2 1 3...

Page 39: ...ey 1 9 518 1006 Lower Pulley 1 10 967 1010 722 Drive Belt 3 11 FNW 312 1 25 5 16 1 25 OD Fender Washer 1 12 SLW 312 5 16 Lock Washer 1 13 HX CS 312 18x1 75 5 16 24x1 Hex Cap Screw 1 14 979 1021 1 Tabb...

Page 40: ...Parts 40 3A5578D Drive Assembly FS209 Use industry standard torques when not specified Ref Torque 50 60 in lb 5 6 6 8 N m 40 40 in lb 4 5 5 0 N m 200 225 in lb 22 5 25 5 N m 1 2 3 2 1 3...

Page 41: ...oodruff Key 1 10 518 1006 Lower Pulley 1 11 967 1010 787 Drive Belt 3 12 FNW 437 1 25 7 16 1 25 OD Fender Washer 1 13 SLW 437 7 16 Lock Washer 1 14 HX CS 437 20x1 7 16 20x1 Hex Cap Screw 1 15 979 1021...

Page 42: ...Parts 42 3A5578D Guide Bar Assembly FS200 and FS209 Use industry standard torques when not specified Ref Torque 100 110 in lb 11 3 12 4 N m 1 1...

Page 43: ...0 Lock Washer 3 17 FLW M10 M10 Flat Washer 11 18 NHN M10 1 5 M10 1 5 Nylon Nut 6 19 516 1006D 1 Lower Clevis Spring Pin 2 20 516 1007 2 Brass Bushing 2 21 516 1012 Height Adjustment Hand Knob 1 22 SHS...

Page 44: ...Parts 44 3A5578D Primary Housing Assembly FS200 and FS209 Use industry standard torques when not specified Ref Torque 28 30 ft lb 38 40 N m 1 1 1 1...

Page 45: ...1 25X25mm M8 1 25x25mm Hex Cap Screw 2 12 505 1001 Belt Guard model FS200 1 505 1002 Belt Guard model FS209 1 13 HX CS M10 1 5x16mm M10 1 5x16mm Hex Cap Screw 2 14 511 1063 Main Housing 1 15 511 1055...

Page 46: ...de Plate Bearing Cover 1 6 518 1006 Lower Drive Pulley 1 7 514 1000 Hex Bushing 1 8 977 1010 30 Hex Bushing C Clip 1 9 109 1033 7 Shaft Spacer 1 10 506 1007 Pulley Spacer 1 11 979 1021 1 Tabbed Washer...

Page 47: ...Parts 3A5578D 47 19 SLW M8 M8 Lock Washer 4 20 FLW M8 M8 Flat Washer 4 21 513 1000 1 Hex Drive Shaft 1 22 979 9021 Woodruff Key 1 23 512 1002A Side Plate Bearing Assembly 1...

Page 48: ...065031A SM Drive side bearing assembly 1 4 1065031A HS Drive side bearing assembly 1 5 1065033A SM Side plate bearing assembly 1 5 1065033A HS Side plate bearing assembly 1 6 SLW 375 3 8 Lock Washer 8...

Page 49: ...578D 49 Rear Assembly SPS10 Use industry standard torques when not specified Ref Torque 24 26 ft lb 32 5 35 3 N m 180 200 in lb 20 3 22 6 N m 70 75 in lb 7 9 8 5 N m 160 170 in lb 18 1 19 2 N m 1 2 3...

Page 50: ...age 1 15 10808 Grease Fitting 2 16 110096 Locking Collar 1 17 17Y822 Upper Linkage 1 18 HX CS 625 11x2 5 5 8 11x2 5 Hex Cap Screw 1 19 1065040 Belleville Washer 2 20 1065041 Bronze Washer 2 21 10073 S...

Page 51: ...Qty 1 168090 Shock Absorber 1 2 1065057 Lower Attachment Link 1 3 1065056 Upper Attachment Link 1 4 HX CS 312 18x1 75 5 16 18x1 75 Hex Cap Screw 1 5 FLW 312 5 16 Flat Washer 1 6 NHN 312 18 5 16 18 Nyl...

Page 52: ...Parts 52 3A5578D NOTES...

Page 53: ...Front Assembly SPS10 SPS10 DCS Use industry standard torques when not specified Ref Torque 120 140 in lb 13 6 15 8 N m 55 65 in lb 6 2 7 3 N m 22 24 ft lb 29 8 32 5 N m 19 21 ft lb 25 8 28 5 N m 1 2...

Page 54: ...16 LPMS 25 20x1 0 1 4 20x1 Low Profile Screw 1 19 65002 Engine Mount Model SPS8 1 18A675 Engine Mount Model SPS10 SPS10 1 20 CB 375 16x3 3 8 16x3 Carriage Bolt 1 21 HN 375 16 3 8 16 Hex Nut 1 22 CB 3...

Page 55: ...1 1 Item P N Description Qty 1 1010608 Long Handle Bar Grip 49 Long 1 2 1065012 14 Handle Bar Tubing 1 3 1010608 1 Short Handle Bar Grip 4 Long 2 4 1065013R14 Handle Bar Clamp 4 5 HX CS 375 16x1 5 3 8...

Page 56: ...Parts 56 3A5578D NOTES...

Page 57: ...Parts 3A5578D 57 Drive Assembly SPS10 SPS10 DCS Ref Torque 160 170 in lb 18 1 19 2 N m 1 1 1 1...

Page 58: ...W 375 1 25 3 8 Fender Washer 1 12 HX CS 312 24x 75 5 16 24x0 75 Hex Cap Screw 1 13 SLW 312 5 16 Lock Washer 1 14 FNW 312 1 25 5 16 Fender Washer 1 15 10115 Key for Drive Pulley 1 16 1068055 Tachometer...

Page 59: ...Parts 3A5578D 59 Rear Assembly SPS10 Ref Torque 24 26 ft lb 32 5 35 3 N m 180 200 in lb 20 3 22 6 N m 240 264 in lb 27 1 30 0 N m 72 84 in lb 8 1 9 5 N m 1 2 3 4 4 4 3 2 1...

Page 60: ...ttery 1 22 17Z142 Battery Bracket Assembly 1 23 17A720 Dampener 4 24 305156 Washer Flat 4 25 111040 Nut Lock Insert Nylon 4 27 108843 Screw Cap Hex 5 16 18 x 1 75 5 28 HX CS 50 13x8 1 2 13 x 8 Hex Cap...

Page 61: ...DCS Control Box 18A790 3A5578D 61 DCS Control Box 18A790 SPS10 only...

Page 62: ...ned includes 300a 300f 1 301 17Y686 LABEL control SMITH DCS 1 302 18A691 KIT potted DCS Control PCB 1 303 18A692 KIT display board DCS control 1 304 18A693 KIT home button DCS 1 305 18A694 KIT zero bu...

Page 63: ...Wiring Diagram 3A5578D 63 Wiring Diagram DCS System 17Y99 17Y23 18A79...

Page 64: ...Wiring Diagram 64 3A5578D DCS Control Box Powers Display...

Page 65: ...nd pressure 92 dBa measured at 3 1 feet 1m Vibration level Right Left Hand 9 5 m sec2 Vibration measured per ISO 5349 based on 8 hr daily exposure Dimensions Weight unpackaged US Metric Height 40 in 1...

Page 66: ...DCS Noise level dBa Sound power 109 dBa per ISO 3744 Sound pressure 94 dBa measured at 3 1 feet 1m Vibration level Right Left Hand 13 5 m sec2 Vibration measured per ISO 5349 based on 8 hr daily expos...

Page 67: ...s of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS...

Page 68: ...SMITH Standard Warranty 68 3A5578D SMITH Information For the latest information about SMITH products visit www smithmfg com TO PLACE AN ORDER contact your SMITH representative at1 800 653 9311...

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