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© 2012 Smith Electric Vehicles CD-0650-0018r0                  

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REAR LIFT (Preferred Method) 

  Rear lift (rear wheels up), with the steering wheel locked, is the preferred method of 

recovery. 
 

FRONT LIFT (Alternate) 

 

 
 
 
 

NOTE:

  

While removing an axle shaft will prevent the drive shaft from turning, this may cause damage 
to the differential assembly and allow fluid to leak from the hub, which 

is unacceptable.

 

BRAKES 

 

  The vehicle will not have air brakes when not powered up. 

 

  To enable the air brakes, air can be supplied through the air line coupling in the front 

bumper, commonly referred to as a “glad-hand”. 

 

  The brake cylinders on the rear wheels can be released by turning the center release bolts 

to cage the brake springs. Ensure appropriate measures are taken to prevent the vehicle 
from rolling prior to releasing the brakes.

 

 
 
 
 
 
 
 
 
 
 
 
 

 

11. Towing Procedure 

 

WARNING 

If towing is a result of an accident that may have compromised the high 

voltage battery pods or any orange high voltage cabling, the high voltage 

system must be isolated prior to towing as described in Section 2, Safety 

Notices and Instructions. 

 

 

CAUTION 

The vehicle’s power steering is disabled when vehicle is not powered up. 

CAUTION 

The drive shaft must be disconnected from the differential and removed if 

the vehicle is towed or pushed by front lift (rear wheels down). Failure to 

remove the drive shaft could also result in severe electrical damage. 

 

 

 
 
 
 

CAUTION 

Use wheel chocks to prevent vehicle from rolling when brakes are 

inoperable. 

 

 

Refer to Smith Electric Vehicles Process Document CD-0650-0003 for 

detailed Towing Instructions.

 

Summary of Contents for Newton 2000 Series

Page 1: ......

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Page 3: ...otices and Instructions 7 3 Vehicle Layout 9 4 Controls and Display 11 5 Charging HV and 24V Systems 15 6 Pre Start Checks 21 7 Driving the Vehicle 23 8 Cabin Temperature Control 25 9 Parking the Vehi...

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Page 5: ...come familiar with the vehicle it is necessary to read and understand this manual the Avia Manual and all additional literature that is part of your vehicle s documentation pack e g Owner s manuals fo...

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Page 7: ...may impact medical electronic devices 2 Safety Notices and Instructions The vehicle is fitted with a High Voltage Isolator that removes the power to the controller This isolator located between the s...

Page 8: ...ease in effort to control the vehicle when moving CAUTION Always switch off ignition before operating High Voltage Isolator First Responders should remove ALL High Voltage Manual Service Disconnects M...

Page 9: ...5 x 6 0 steel rims 6 lug 7 5t 10t std 19 5 x 6 75 steel rims 6 lug 7 5t 10t opt 17 5 x 6 75 steel rims 8 lug 12t std 19 5 x 6 75 steel rims 8 lug 12t opt Tires Goodyear 225 75R17 5 7 5 10t std Goodye...

Page 10: ...2x12V Auxiliary Batteries Brake Air Compressor 24V 2x12V System Batteries Driver s Side Charge Receptacle 24V Chargers Charge receptacle location and connection type varies by vehicle Location of 12V...

Page 11: ...trols on the dashboard and steering column are outlined in the Avia Ashok Leyland owner s manual Different to a conventional vehicle this vehicle is equipped with an electric cabin heater See Section...

Page 12: ...ical Center Position within normal operational range Amber Section battery is above first high thermal limit and depowered limited Blue Section battery is below first low thermal limit and depowered l...

Page 13: ...tor Faults Battery Fault Light appears for all Traction Battery Faults LOW BATTERY appears in the when SOC drops below 10 3 Battery Temp Red Warning Light Battery has reached maximum thermal limit and...

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Page 15: ...ke cable connection to the vehicle end of the cable first Figures 5 3 5 4 If applicable lift the protective cover on the vehicle end of the cable and hold it open connecting the cable by aligning the...

Page 16: ...mber Section Battery Temp is above first high thermal limit and depowered limited Blue Section Battery Temp is below first high thermal limit and depowered limited o State of Charge Green Column Light...

Page 17: ...Battery Temp is above first high thermal limit and depowered limited Fault Window Battery Fault light for all battery reported faults The traction batteries are fully charged when the EVIS Display sho...

Page 18: ...pump and fans under the cab will begin to run The 24V batteries are fully charged when the 50 75 and 100 Green LED lights on the chargers are all fully illuminated Figure 5 8 After charging is complet...

Page 19: ...ystem If the vehicle will not be used for more than 3 days Leave the vehicle on charge if not used for 3 days or longer Leave the vehicle connected to the charge point EVSE when in daily operation unt...

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Page 21: ...3 If Cab Tilt warning light is illuminated locate cab tilting valves located directly behind the cab on the passenger side Figure 3 1 Lower the cab until locks You will hear distinct CLICKS as the loc...

Page 22: ...cure hood Check tire pressure in accordance with requirements printed on Vehicle Identification Placard located on the driver s side door post Check condition operation and cleanliness of vehicle ligh...

Page 23: ...et the key return to the ON position CAUTION 1 Switch or leave the Drive Selector Figure 4 1 in the neutral position 2 Do not depress the accelerator or brake pedal when attempting to start the vehicl...

Page 24: ...ve range of the vehicle Regenerative Braking is applied first by releasing the accelerator pedal and then increases proportionately as the service brake is applied The brake force is electronically ad...

Page 25: ...r will reach full operating temperature quicker if you do not increase the blower speed past the second position until warm air is felt coming through the vents 3 Adjust Mode Control to regulate where...

Page 26: ...tion 8 Adjust Mode Control to regulate where the cooled air is delivered 9 To increase air conditioner efficiency push the Recirculation button so the cooled cab air is re circulated When humidity is...

Page 27: ...els are equipped with an alarm that will sound if parking brake is not engaged and the ignition is turned off Select N neutral gear with the drive selector Figure 4 1 Turn the ignition key to the LOCK...

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Page 29: ...led water CAUTION Running the heater with an empty reservoir will damage the heater CAUTION The liquid inside the heater will get hot Allow the heating system to cool down before attempting any mainte...

Page 30: ...ake Storage Tanks Locate the 3 Air Brake Storage Tanks Figure 3 1 Pull laterally on the drain valve tethers on the 3 air brake storage tanks Figures 10 3 10 4 to check for excessive moisture and repla...

Page 31: ...l 12V batteries to power 24V auxiliary equipment such as a tail lift or a hydraulic power pack Location of auxiliary batteries varies by vehicle All 12V batteries need to be checked and if necessary t...

Page 32: ...evel in Traction Motor Gear box Oil level should be approximately inch below bottom of fill port Figure 10 11 Air Brake Compressor Mattei Check Air Intake Filter Monitor located behind the passenger s...

Page 33: ...oil in Air Brake Compressor every 12 months Replace Air Brake System Filter Dryer and Air Intake Filter every 12 months or more frequently if weekly monthly or 90 day maintenance checks warrant Tracti...

Page 34: ...and insert the free end into the Support Rod hole in the frame of the hood Check to make sure Rod is secure Figure 10 13 To close hood replace Support Rod into the Holding Clip Lower hood and push clo...

Page 35: ...e brake springs Ensure appropriate measures are taken to prevent the vehicle from rolling prior to releasing the brakes 11 Towing Procedure WARNING If towing is a result of an accident that may have c...

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Page 37: ...riate position Refer to Figure 7 1 Is the AC charging station ON Power on charging station per manufacturer s procedure Is infrastructure power ON Check infrastructure electrical source 12 Fault Findi...

Page 38: ...as the Key Switch been turned to the ON position Is the High Voltage Isolator Reset Does the State of Charge indicator indicate Charged Batteries Is the Charger Cable still connected NO YES NO YES NO...

Page 39: ...ies Charged over 11 Volt Has the Key Switch been turned to the ON position Is the High Voltage Isolator Reset Charge the Battery Refer to Section 5 Vehicle Has No Power Select appropriate position Ref...

Page 40: ...816 464 5010 Service 1 888 788 3144 email Service_NorthAmerica smithelectric com COPYRIGHT 2012 SMITH ELECTRIC VEHICLES CORP THIS DOCUMENT IS THE PROPERTY OF SMITH ELECTRIC VEHICLES CORP IT IS PROTECT...

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