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Manuale GW3060 - User 

 
 

 

Versione 22.10.08 

31

 

 

 

7.3

 

THE THERMAL DISINFECTION PROCESS 

 
Over the last few years, many efforts have been made to improve the decontamination of instruments and 
glassware: specific standards for both the process and techniques used have been issued and have defined the 
state-of-the-art. All this has provided the end-user with quality and safety advantages. 
 
We would now like to go on to describe the 

A

0

 concept (see Tab. 1 on the next page) defined by  EN ISO 15883, 

which explains the meaning of the temperature and time values indicated in the thermal disinfection programs. 

 

 
Value

 

0

A

indicates the degree of thermal disinfection of the corresponding program: thermal disinfection is all 

the more efficacious and suitable for particular instruments the higher its value is.

 

Research has been conducted according to which, by conducting washing cycles that comply with these 2 
parameters, i.e. temperature @93°C  and holding time @10 min., one obtains a high degree of microbiological 
disinfection in the treated materials, such as to inactivate the majority of the bacteria (with the exception of 
spores) and heat-resistant viruses such as the HIB viruses of hepatitis A and B as well as the HIV virus 
responsible for AIDS. 

 

Thermal disinfection processes that provide a good degree of disinfection can also be carried out at lower 
temperatures and with shorter holding times. The temperature/holding time combination depends on which type 
of disinfection is required.

 

A

 stands for the equivalent time in seconds required to produce a given disinfection effect at a temperature of 

80°C (taken as a reference). If 

D

 is the time required to reduce the bioburden on the instrument treated by a 

factor 10 (thus with a 90% “lethality” degree) at a particular temperature, value 

z

 can be expressed as the 

temperature increase (in K degrees) required to reduce 

D

 (in boldface) by a factor 10. In view of this, 

A

 stands 

for the value of A when the temperature is 80°C and value 

z

 equals 10.

 

In short, the value of 

A

0

 expresses the degree of “lethality” in seconds at a temperature of 80°C, released by the 

thermal disinfection process to the device under treatment, with reference to microorganisms that possess a 

z

 

value of 10 (a characteristic valid for many microorganisms). The 

A

0

  value that must be obtained depends on 

both the type and number of microorganisms on the contaminated medical device and on its successive use. 

 

According to EN ISO 15883 and the recommendations of the Robert Kock Institute (European authority on the 
subject), an 

A

0

  of 600 is considered as the minimum standard for non-critical medical devices, i.e. for those that 

only come into contact with uninjured skin. A further condition required is that microbic contamination must 
only be slight and there must be no heat-resistant pathogens present. An 

A

0

  value of 600 can be obtained by 

maintaining a temperature of 80°C for 10 minutes or 90°C for 1 minute or again, 70°C for 100 minutes (lowerer 
temperature are not recommended). 

 

If instruments are contaminated with heat-resistant viruses, such as those of  hepatitis B, the value of 

A

0

  must be 

at least 3000. This can be obtained by maintaining a temperature of 90°C for 5 minutes. 

 

An 

A

0

  value of 3000 is considered the minimum value to apply to all medical devices considered to be critical. 

 

Programs that include thermal disinfection have therefore been designed to offer the following 

A

0

  values: 

 

 

TEMPERATURE AND 

TIME

 

A

0

 

90°C for 1 min

 

600 

90°C for 5 min

 

3000 

93°C for 5 min

 

6000 

93°C for 10 min

 

12000 

 
 
For the sake of convenience, the formula for calculating 

A

0

  is given below

 

⎛ −

=

10

80

0

10

T

A

τ

 

where: 

Summary of Contents for GW3060

Page 1: ...060 GLASSWARE WASHER USER MANUAL code 914773904 SMEG S p A Via Leonardo da Vinci 4 42016 Guastalla RE Italy Tel 39 0 522 821 1 Fax 39 0 522 821 592 e mail instruments smeg it internet www smeg instrum...

Page 2: ...ng from those listed below The appliance must only be installed serviced and repaired by Smeg s authorized personnel The warranty provided will immediately become void if the machine issued in ways th...

Page 3: ...nts smeg it Service E Mail Address Our Sales Department staff will provide information about prices and offers You can examine our entire product range in our Internet web site along with our innovati...

Page 4: ...16 5 6 SECURITY POLICY USER PASSWORD AND SUPER USER 17 5 7 BUILT IN SOFTENER 19 5 7 1 How to add salt 19 5 7 2 Use of the appliance with softened mains water 20 5 7 3 Forced resin regeneration 21 5 8...

Page 5: ...SS 31 8 ALARM MESSAGES 37 9 CLEANING AND SERVICING 42 9 1 ROUTINE INSPECTIONS 42 9 2 HOW TO CLEAN THE SPRAYING ARMS 42 9 3 HOW TO CLEAN THE FILTERS 42 9 4 HOW TO CLEAN THE INLET FILTERS 43 9 5 INSPECT...

Page 6: ...Manuale GW3060 User Versione 22 10 08 6 1 KEY TO THE SYMBOLS USED IN THE MANUAL AND ON THE MACHINE Read with the utmost care Warning danger Warning hot surfaces...

Page 7: ...d to the applicable reference standards This appliance has been built for the following function Washing various kinds of glassware by means of Chemical Disinfection or Thermal disinfection The applia...

Page 8: ...al as it depends on the operating mode and will in no way impair the way the appliance operates Discarded appliances must be rendered unusable Cut off the power flex after having detached the terminal...

Page 9: ...nel is divided into two separate sections The left hand part of the display with keys for starting and stopping a program and for the reset process The right hand part of the display which contains th...

Page 10: ...er situations such as those after an alarm has occurred ARROW UP selection key ARROW DOWN selection key ARROW LEFT DRYER ON key used to select the separate drying cycle if available it is also used fo...

Page 11: ...on made program selection door opening INC increases the value in question selects yes ESC quits the current mask and goes back to the previous step DEC decreases the value in question selects no The...

Page 12: ...e system to initialize after the SMEG logo has appeared the system will access the menu of the selected program e g PLASTIC 70 C in this menu various keys will appear on the bottom line of the display...

Page 13: ...opened if the temperature is no higher than 40 C or the cycle can be continued The following message will appear once the cycle has terminated The door can be opened and the processed instruments remo...

Page 14: ...t can be made of the last cycle executed when the machine is in standby mode proceed as follows Press the STOP button The following screen will appear At this point press the ENTER key to print out th...

Page 15: ...where the list of programs can be scrolled with keys and When the cursor has reached the required program select it and confirm the selection with key The system will now access the menu of the selec...

Page 16: ...low to open the door find the hole under the lower profile of the door fig 5 6 1 1 insert the screwdriver into the hole push on the screwdriver delicately without forcing until you hear the closing me...

Page 17: ...rying parameters COPY NEW PROGRAM UTILITY accesses all the sub menus can also change the user passwords WASHING PARAMETERS only certain sub menus as listed below WATER CONNECTION WATER TRAP WASH REGEN...

Page 18: ...nge the password when the appliance is used for the first time so as to be certain of who is enabled to access the machine see 11 1 The User Control Activation option can be activated to make sure tha...

Page 19: ...over a period of time The ionic exchange resins of the water softener are regenerated by sodium chloride i e common salt NaCl The only routine maintenance required is to add coarse salt to the reservo...

Page 20: ...F expressed in French degrees or 8 D expressed in German degrees the regeneration cycle of the built in softener must be inhibited and salt must not be added to the softener Consult chapters xxx How...

Page 21: ...1 HARDNESS IN F XX 0 HARDNESS IN T XX 0 HARDNESS IN I XX 0 PHASE NUMBER XX 0 5 7 3 Forced resin regeneration Simply enter 0 in the PHASE NUMBER data item in the menu below to make the machine perform...

Page 22: ...L THE WASHING TROLLEYS The machine is supplied without trolleys The Customer chooses the trolleys he needs from a vast range of available solutions These trolleys are simply placed on the door and all...

Page 23: ...r of the machine on the right end depending on the machine model there may be 1 or 2 pumps by default Each tube is marked by a tag that indicates the number of the pump and the relative additive it ca...

Page 24: ...GW4090 Dispenser settings Recommended programming values Product value ap ml cycle PUMP P1 Alkaline detergent 15 25 30 50 PUMP P2 Acid neutralizer 15 20 25 40 PUMP P3 Caustic soda 33 sol approx 45 60...

Page 25: ...Always avoid long time intervals between this preliminary treatment and the instrument washer treatment as the risk of corrosion exists for both methods The instruments must be placed appropriately i...

Page 26: ...ults However they can be changed in relation to the quantity of detergent The remaining 10 positions from 21 to 30 are empty and can be used by the customer to create his own programs These new progra...

Page 27: ...r without additives to eliminate coarse dirt and foam substances Hot alkaline wash effective action that detaches the pollutants from the walls and solubilizes them this phase is usually performed at...

Page 28: ...created as these areas obstruct cleaning of other instruments instruments with cavities flexible tubes respiration systems etc must have the possibility of being completely rinsed even internally The...

Page 29: ...m washing and disinfecting results depending on the case in question Here are the products for which Smeg guarantees the envisaged washing results alkaline detergents Smeg s DETERLIQUID D and D2 acid...

Page 30: ...contaminated garments Contact with the skin Immediately wash the affected area with plenty of water if the product splashes on to the skin Contact with the eyes If the product splashes into the eyes...

Page 31: ...or 10 thus with a 90 lethality degree at a particular temperature value z can be expressed as the temperature increase in K degrees required to reduce D in boldface by a factor 10 In view of this A0 s...

Page 32: ...Manuale GW3060 User Versione 22 10 08 32 time in seconds for which the disinfection temperature must be maintained T disinfection temperature in C...

Page 33: ...RGENT NEUTRALIZATION WITH ACID DETERGENT RINSE IN DEMINERALIZED WATER RINSE IN DEMINERALIZED WATER AT 75 C 30 5 GLASSWARE STANDARD WASH WASH AT 80 WITH ALKALINE DETERGENT NEUTRALIZATION WITH ACID DETE...

Page 34: ...ENT RINSE IN DEMINERALIZED WATER RINSE IN DEMINERALIZED WATER AT 75 C 40 11 THERMAL DISINFECTION 95 C 10 THERMAL DISINFECTION AT 95 FOR 10 MIN WITH ALKALINE DETERGENT NEUTRALIZATION WITH ACID DETERGEN...

Page 35: ...ETERGENT CAUSTIC SODA WASH AT 95 C FOR 10 MIN WITH ALKALINE DETERGENT CAUSTIC SODA ANTIFOAM NEUTRALIZATION WITH ACID DETERGENT RINSE RINSE IN DEMINERALIZED WATER RINSE IN DEMINERALIZED WATER AT 75 C 6...

Page 36: ...se electric power supply Cold water supplied at 20 C 3 bar Programs 1 and 2 are actually not washing programs but simple prewashes lasting 5 minutes They are useful if the appliance is partially fille...

Page 37: ...ome the situation By and large an alarm indicates that the machine is operating in a faulty way and needs to be repaired by a technician Sometimes however the alarm may be caused by a temporary situat...

Page 38: ...tc 14 COLD WATER PRESSURE Check the water supply cock open closed water pressure connection pipe etc 15 WARM WATER PRESSURE Check the water supply cock open closed water pressure connection pipe etc 1...

Page 39: ...Repeat the cycle Call the Technical Assistance Service if the fault persists 34 CONDENSER DRAINAGE FAILED Make sure that the drain pipe is positioned as indicated in the manual 35 CONDENSER LEVEL SWIT...

Page 40: ...the bottom of the drawer see 17 1 and repeat the cycle If the fault persists call the Technical Assistance Service 62 HEATING THERMOSTAT ON Press the 1st button located on the bottom of the bottom dra...

Page 41: ...RATURE TA1 Repeat the cycle Call the Technical Assistance Service if the fault persists 86 PUMP P1 BLOCKED Repeat the cycle Call the Technical Assistance Service if the fault persists 87 PUMP P2 BLOCK...

Page 42: ...in order to clean the nozzles and prevent clogging Periodically remove the spraying arms after having unscrewed the knurled nuts wash them carefully fit them back in their housings and fully tighten...

Page 43: ...nction before calling the Assistance Service make sure that the fuses are efficient and the appliance is receiving power the powering knob has been turned and the display is on the cocks are fully ope...

Page 44: ...to clean the machine with a soft cloth soaked in paraffin oil This film will protect the steel from acid vapour aggression 9 8 HOW TO SERVICE THE APPLIANCE The user must call SMEG s authorized techni...

Page 45: ..._________________________________ Accessories present on the machine place a check next to the accessory present and write the quantity provided Peristaltic Pump n 1 Peristaltic Pump n 2 Peristaltic P...

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