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User Manual 

GW2145 - GW1160 - GW4060 - GW4190  

Page 7 - 86 

 

 

1.1

 

GW FAMILY - INTENDED USE 

Laboratory glassware washer. 
The appliance is built to provide the following function: 

 

Washing of laboratory glassware with chemical or thermal disinfection; 

 

The appliance cannot be used to sterilize instruments or any other device. 

 
 

 

Any use other than that described in this manual constitutes misuse. 
 
SMEG declines all liability for uses other than those stated above.

 

SMEG declines all liability for any damage caused by the use of the appliance to wash glassware or 
instruments  not  approved  by  their  manufacturers  for  automatic  decontamination  by  means  of 
thermal disinfection. 

 
The appliance may only be used by specifically trained staff. Smeg will train the staff assigned to 
use the appliance at the time of installation. 

Smeg declines all liability in the event of malfunctions or accidents caused by use of the appliance 
by untrained staff. 

 

 

The training of the staff responsible

 includes specific information on the possible risks involved in 

the use of the appliance, and training in the safest possible way of carrying out the operating 
procedures. 
The Smeg installation engineer is also responsible for notifying the responsible authority of the 
USER and SUPERUSER passwords to access the setup parameters. The responsible authority must 
keep these passwords in a safe place. 
 
It is the duty of the appliance’s 

RESPONSIBLE AUTHORITY 

to ensure that those using the 

equipment have been suitably trained in its operation, its safe use and routine checks, and that 
this training is suitably maintained.  

Staff training should be checked regularly. 

 
The installation engineer is responsible for ensuring that it operates correctly after commissioning. 

Safety information supplied in compliance with 5.4.101.1 IEC61010-2-040:2005 

 

 

Instrument manufacturers’ instructions should always be followed when choosing the most 
appropriate disinfection treatment.

 

 

In particular, it is important to check the compatibility of the load for treatment with the specific 
washing cycle chosen, in terms of the maximum temperatures reached and the chemicals used.

 

Information supplied in compliance with point 5.4.4.r IEC61010-2-040:2005.

 

 

1.2

 

DEFINTITION: “RESPONSIBLE AUTHORITY” IN RELATION TO THE DEVICE 

Responsible authority:

 “Person or group responsible for the use and ordinary maintenance of the unit and for operator 

training.   
Definition taken from point 3.5.13 of the IEC61010-1:2001 standard. 
 
The responsible authority should be clearly identified within the facility where the appliance is used, (for example by 
recording the relative names and responsibilities on corporate forms). 

 

Summary of Contents for GW01160S

Page 1: ...GW2145 GW1160 GW4060 GW4190 GW2145 GW1160 GW4060 GW4190 GLASSWARE WASHER USER MANUAL ...

Page 2: ...turer declines any liability for uses other than those described in this manual Consumables detergents air filters thermal printer paper etc are not covered by the warranty except for any manufacturing defects The Warranty does not cover any parts found to be faulty due to negligent or careless use improper use failure to comply with the appliance s operating instructions incorrect installation or...

Page 3: ...n about prices and special offers Our After Sales Department will be able to provide you with guidance about keeping your appliance functioning correctly and put you in touch with your nearest authorised Service Centre INTERNATIONAL CUSTOMERS PLEASE CONTACT YOUR LOCAL DISTRIBUTOR instruments smeg it service instruments smeg it Our whole product offering can be viewed at www smeg instruments com ...

Page 4: ...4 6 BRIEF TABLE OF THE PROGRAMS INSTALLED 25 4 6 1 RESINS SOFTENER REGENERATION AND WASHING PHASE 26 4 6 2 DRYING PHASE Only for GW4060 GW4190 series 26 4 6 3 CUSTOM PROGRAMS 28 4 7 A0 THERMAL DISINFECTION PARAMETER 29 4 8 PREPARING THE LOAD FOR WASHING AND DISINFECTION 30 4 9 END OF CYCLE 31 4 10 INTERRUPTING A PROGRAM IN EXECUTION 32 4 11 PROGRAM SPECIAL OPTIONS 33 4 11 1 DELAYED START Setting t...

Page 5: ...CE 69 9 1 DAILY 69 9 2 WEEKLY 69 9 3 EVERY SIX MONTHS 69 9 4 EVERY YEAR 69 10 TECHNICAL DATA 70 11 PRODUCT DIMENSIONS MEASUREMENTS IN MM 72 11 1 GW2145 72 11 2 GW1160 GW4060 SERIES 72 11 3 GW4190 SERIES 73 12 POSITIONING THE APPLIANCE 73 13 ELECTRICAL SYSTEM REQUIREMENTS 77 13 1 GW2145 POWER SUPPLY CABLE AND DISCONNECTION DEVICE 77 13 2 GW1160 GW4060 GW4190 POWER SUPPLY CABLE AND DISCONNECTION DEV...

Page 6: ... CONTROL ELECTRONIC with MICROPROCESSOR with Time and Date functions DOOR OPENING Automatic DETERGENT DISPENSING Powder detergent dispenser DD integral in inner door and peristaltic pump P2 OPTIONAL DETERGENT DISPENSING peristaltic pump P1 peristaltic pump P3 not installable on GW2145 CONTROL OF DETERGENT DISPENSING Optional DETERGENT CAN LEVEL CONTROL Optional TEMPERATURE CONTROL Single Platinum ...

Page 7: ...hority of the USER and SUPERUSER passwords to access the setup parameters The responsible authority must keep these passwords in a safe place It is the duty of the appliance s RESPONSIBLE AUTHORITY to ensure that those using the equipment have been suitably trained in its operation its safe use and routine checks and that this training is suitably maintained Staff training should be checked regula...

Page 8: ... 1 Smeg WD PRINTE printer GW2145 GW1160 GW4060 series The appliance s RS232 port can be used to connect the external Smeg WD PRINTE printer supplied with its own power transformer This accessory should be used only with thermal paper 57 5mm 1mm recommended weight 55 g m 2 To operate this accessory simply connect the transformer to the power socket and connect the RS232 port to the RS232 socket on ...

Page 9: ...staltic pump P3 is always optional contact Smeg for advice about the model best suited to your needs Note for GW4190 series the device s cabinet is designed to take two 5 litre cans of Smeg detergent To take a third detergent can for use in combination with P3 the cabinet must be fitted with the Smeg TANKBSK Tank Basket accessory ...

Page 10: ...ectrical main switch ELECTRICAL CONFIGURATION A number of different electrical connection options are available for each 60cm and 90cm model referred to in the table The names of the models have different suffixes to identify the power supply rating Example GW4060 1 GW1160 1 and GW4190 1 refer to 230V single phase models 1N GW4060 3 GW1160 3 and GW4190 3 refer to three phase models 230V between ph...

Page 11: ...azard Warning electric shock hazard The symbol is affixed close to live parts the device s power supply must be disconnected before doing any work on these parts Never touch live parts unless the electricity supply is disconnected Transport and unpacking precautions Flammability hazard Biohazard At the end of its working life the product must be consigned to a disposal plant for recovery and recyc...

Page 12: ...tably trained in its operation The chamber of the appliance is not designed for users to climb into it The user must never climb into the chamber this might put his safety at risk ref 7 102 IEC61010 2 040 2005 Do not place flammable substances inside the device Do not use flammable detergents Never place alcohol or solvents such as turpentine which might cause an explosion inside the appliance Do ...

Page 13: ...ogically contaminated infected Before handling tools or performing any maintenance Perform a complete disinfection cycle or if you cannot perform a complete Thermo disinfection cycle handle tools with caution using protection devices required for the handling of infected instruments eg gloves lab coat DANGER HOT SURFACES The appliance performs a thermal disinfection cycle using water at high tempe...

Page 14: ...For GW4190 series only open the hatch of the side cabinet and turn the main switch on Hold down the button with the On Off symbol for 2 seconds to switch the appliance on Press the Door opening button the appliance gives a beep when it receives the signal Release the button and the door will open automatically after a few moments BUTTONS TO BE PRESSED TO OPEN THE DOOR On Off Door opening fig 5 Sel...

Page 15: ...ng how to release the lock by hand in any emergency 3 4 GW4190 OPENING THE DOOR OF THE SIDE CABINET SERIES GW4190 ONLY GW4190 series models have a side cabinet with a hatch which opens like a drawer Once the hatch is open users have full access to the components inside Main switch circuit breaker Panel printer if installed Detergent cans To open the cabinet hatch simply pull it towards you using t...

Page 16: ...the side cabinet hatch is open the user has access to the device s master switch and the printer if installed fig 6 GW4190 the RS232 data port and the data output switch which directs data either to the transmission port or to the printer are located above the master switch panel RS232 data port data output switch ...

Page 17: ...lay and indicator LEDs are in the middle and the control buttons at the sides and bottom CONTROL PANEL SYMBOLS SYMBOL MEANING SYMBOL MEANING On Off Functions Drying Decrease only on GW4060 GW4190 series Drying Increase only on GW4060 GW4190 series Start Stop Door opening Selection Selection In the figures mentioned in this document we use only the GW4060 front panel layout The same considerations ...

Page 18: ...on the display maximum time setting default time 2 horizontal bars medium duration 1 horizontal bar short duration Start Stop This button starts the selected cycle or interrupts a cycle in progress It must be held down for 2 seconds Two beeps sound when a cycle is started or stopped The button is also used again holding it down to confirm the value of an appliance parameter during modification Fun...

Page 19: ... door is opened automatically by means of an electric lock opening is only permitted in conditions of safety for the user The user simply presses the button there is no need to hold it down The button also provides an Escape function it is pressed to quit the procedure for displaying or modifying an appliance parameter In this case it has to be held down 2 seconds Selection Program selection butto...

Page 20: ...with indicator LEDs around the perimeter LED SYMBOLS SYMBOL MEANING SYMBOL MEANING No detergent A0 thermal disinfection Maintenance filter replacement Only for GW4060 GW4190 Temperature Appliance maintenance Time time left on display Lack of salt Thermal disinfection identifies cycles with thermal disinfection Alarm Drying Only for GW4060 GW4190 ...

Page 21: ...s optional on the GW series The LED indicates that the absolute filter needs to be replaced Operation of the light is triggered by the number of drying operating hours set at 500h when the filter is new The filter must be replaced by Smeg authorised staff Appliance maintenance The appliance counts the number of cycles performed and the LED comes on to alert the user that maintenance is required Th...

Page 22: ...ast 80 C Temperature With cycle running The LED lights up when the display shows the temperature in the chamber With drying in progress The LED lights up when the display shows the temperature in the dryer pipe function introduced from firmware version 4 6 xx yy With appliance in standby the value on the display shows the max temperature associated to the cycle being selected Thermal disinfection ...

Page 23: ...indicate the start of the cycle 8 Once the selected program has been successfully completed the display shows End 9 Interrupting the cycle A cycle in progress can be interrupted by pressing the Start Stop button A After the cycle has been interrupted the options available vary depending on conditions in the chamber i If the temperature in the chamber is below 40 C the door can be opened If the doo...

Page 24: ...h program a resin regeneration phase may be automatically tripped followed by resin washing to ensure that the integral softener operates correctly These procedures do not take place at every cycle but are triggered as needed depending on the intake water hardness and the amount of water used The procedures are not included in the theoretical cycle time shown initially on the display In order for ...

Page 25: ... 8 Thermal disinfection intensive wash 93 C 5 minutes Drying PR 9 Thermal disinfection intensive wash 93 C 10 minutes Drying PR 10 Custom 1 default Petroleum Grease 93 C 1 minute Drying PR 11 Custom 2 default Mineral Oil 93 C 10 minutes Drying PR 12 Custom 3 default Petrol 93 C 5 minute Drying PR 13 Custom 4 default Diesel 93 C 1 minute Drying PR 14 Custom 5 default Intensive Petrol 93 C 10 minute...

Page 26: ...1 t_2 t_3 Step 1 t_1 Step 2 t_2 Step 3 t_3 Characteristics The fan speed is reduced 1 4 1 2 of full speed to aid the controlled venting of steam from the well Time and temperature equal to target values set by the program Fan at full speed Cooling phase for load and heating elements Duration with 3 dashes t_1 10 minutes t_2 target_time t_3 4 minutes Duration with 2 dashes t_1 10 minutes t_2 0 5 x ...

Page 27: ...e Drying Time fig 15 Display during Drying setting adjustment N B important for selecting the cycle and max cycle temperature The drying temperature stated in the programs table e g 110 C refers to the value measured at a specific point of the Dryer duct and does not correspond to the temperature reached by the load Temperatures in the chamber during drying never exceed 90 C ...

Page 28: ...d should be kept of the various phases and the new program settings Warning when creating a custom program do not include more than two thermal disinfection phases at 93 C for 10min CUSTOM PROGRAM RECORD TEMPLATE Program 1 Prewash Wash cold 2 Wash Enzymatic Wash 3 Chemical Disinfection 4 Neutralisation 5 Mains Water Rinse 6 Demi Rinse 7 Hot Demi Rinse 8 Thermal Disinfection Td lubrication 9 Drying...

Page 29: ...n phase when the temperature is kept constant at close to the target value set Programs that include thermal disinfection have therefore been designed to offer the following A0 values Temperature C and time min A0 90 C 1 600 90 C 5 3000 93 C 5 6000 93 C 10 12000 The formula for calculating A0 is given below 10 80 0 10 T A Time in seconds for which the disinfection temperature must be maintained T ...

Page 30: ...re must be properly arranged on the most suitable supports for machine washing Contact Smeg for advice about the washing trolleys best suited to your needs instruments smeg it Items which can be dismantled must be prepared and stowed as instructed by the manufacturer For effective cleaning items with hinged joints must be opened to minimise the overlapped surfaces The instrument holder devices use...

Page 31: ... 2 flashing if drying has been interrupted e g due to a power blackout or forced interruption of the program by the user fig 16 End of cycle display screen The word End indicates that the washing process has been completed correctly If automatic opening is enabled the door is released automatically and the 4 dashes appear on the display GW AUTOMATIC OPENING AT END OF CYCLE At the end of the cycle ...

Page 32: ...sher series products SUSPENSION phase 1 If the temperature in the chamber is below 40 C the door can be opened If the door is closed again within 1 minute the cycle can be restarted from the phase where it was interrupted The cycle is always restarted by holding down the Start Stop button for 2 seconds 2 If the temperature in the chamber is above 40 C a reset cycle is required since the door canno...

Page 33: ...d time must be set to allow the delayed start setting to function correctly 4 11 1 DELAYED START Setting the hours Delayed start initially the display shows dh 00 The selection keys can be pressed to set up to a max of 12 hours dh 12 The clock LED remains on while the selection is made and the value set flashes until confirmed fig 19 Delayed start setting screen 4 11 2 DELAYED START Starting the p...

Page 34: ...n is active the message no dE meaning No demi temporary disabling of demineralised water appears on the screen If the option is disabled by pressing the two keys mentioned above the message dE is shown on the screen This option can only be used if the use of demineralised water has been activated The disabling option can be activated before starting the selected program and remains active for only...

Page 35: ...screen TEMPORARY disabling of demi water the option can be enabled and disabled using the selection buttons 4 11 4 Deleting Delayed start No Demi settings To delete a setting 1 return the parameter to zero e g dh 00 for delayed start dE for demi water 2 by switching the device off and back on the default value is restored e g dh 00 3 by opening the door of the device for delayed start only once th...

Page 36: ...s steady If alarm AF 84 overheating during drying occurs the device manages its status independently and does not allow a RESET to be performed until the automatic process for dealing with the alarm has been completed STARTING A RESET After an alarm or with the appliance at a standstill press the Functions and Start Stop buttons and hold them down for about 2 seconds until a beep is heard P appear...

Page 37: ...keys simultaneously Print last cycle Print parameters Commands are only accepted if the door of the device is closed 1 2 3 4 fig 26 Standard procedure for forcing printing Last cycle data use On Off Functions keys Parameters use Functions LH Selection keys 5 SETUP MODE FUNCTIONS The appliance has setup procedures for modifying its operating parameters The setup mode can be accessed by pressing the...

Page 38: ... character to the next b Going into the setup mode to scroll through the various items available fig 27 Functions button hold down to access the Setup mode The items accessible from the SETUP menu are shown in the table below To move on from one item to the next press the Drying button Setup Item Description Set Appliance parameter setup detailed explanation provided below in Set Parameters Cloc D...

Page 39: ...Note on GW4060 GW4190 series a short press on the button Drying has the same meaning of the short press on button Functions 3 Selection buttons Modification of the selected parameter During modification the parameter concerned flashes on the display 4 Start Stop hold down to confirm the modification Once the modification has been confirmed the parameter stops flashing and appears on the display wi...

Page 40: ...n the Start Stop button to access the parameters in this case identified as C1 C2 etc Parameter C1 sets the current year Use the Selection buttons to modify the parameter Use the Drying Decrease Increase buttons to move to another parameter Confirm changes using the Start Stop button ...

Page 41: ...ing in ml litre with maximum threshold of 20 ml litre The default value of this parameter is 10ml litre Maximum recommended quantity with Smeg detergents 15ml litre Increase and decrease with the Selection buttons Display and Modification Display 4 Water hardness setting Set the hardness in f in steps of 5 Range 5 60 f The default setting is 40 f Warning Make sure that the value is actually the sa...

Page 42: ...emaining Display Only Display Only b Memory Data Overwriting Overwriting enabled parameter setting 1 Overwriting disabled parameter setting 0 The parameter refers to whether or not the device s internal memory which keeps a record of all the cycles performed and the alarms which have occurred can be overwritten WARNING If overwriting is disabled alarm AF 91 is triggered once the memory is full In ...

Page 43: ...accessory Display and Modification Display and Modification t Test cycle Parameter Introduced from the Main Firmware version 1 11 0 33 The parameter can be used by authorized technicians only it allows the display and the start of a Test program on the display Pr t This test program performs a short washing cycle and activates all the loads of the device The cycle is defined to be used for machine...

Page 44: ... Set b has two possible values 0 meaning overwriting disabled 1 meaning overwriting enabled 1 is the default value for the parameter overwriting is permitted and no alarm is triggered when the appliance s memory is full WARNING If overwriting is disabled parameter b 0 alarm AF 91 is triggered once the memory is full In this case the appliance is cut out and will not perform any more cycles until t...

Page 45: ...User Manual GW2145 GW1160 GW4060 GW4190 Page 45 86 fig 34 Example of cycle data stored in the appliance s memory ...

Page 46: ... parameter being modified and the Cloc function During modification the parameter concerned flashes CLOC PARAMETER DESCRIPTION C1 Year last two figures only 00 99 e g for 2012 enter 12 C2 Month 1 12 C3 Day 1 31 C4 Hour 1 24 C5 Minutes 0 59 C6 Seconds 0 59 fig 35 Cloc parameters Hold down the Start Stop button to access the parameters in this case identified as C1 C2 etc Parameter C1 sets the curre...

Page 47: ...er can disable up to 15 of the 16 programs available The procedure is similar to that in use for the setup parameters Step Button Action 1 Start stop hold down to access the option To access the PrEn parameters hold down until the PrEn setup option appears on the display 2 Functions quick press Selects the programs to be enabled disabled 3 Buttons for Selection Modification of the selected paramet...

Page 48: ...User Manual GW2145 GW1160 GW4060 GW4190 Page 48 86 fig 36 Example of use of the PrEn function to disable display of program 06 on the screen ...

Page 49: ...with the door open filling the softener tank with regenerating salt If water of average hardness is used fresh salt will have to be added about every 20 washes The softener tank contains about 1 kg of coarse salt The salt tank is in the bottom of the glassware washer s chamber Remove the bottom basket unscrew the cap of the tank by turning it anticlockwise and pour in the salt using the funnel sup...

Page 50: ... to obtain good results Keep detergent bottles closed in a dry place to prevent the formation of lumps which might lead to poorer washing results Once bottles have been opened they must not be kept for too long since the detergents tend to lose their properties ATTENTION If the level sensors are not fitted check the levels of product in the cans bottles to ensure that programs are not performed wi...

Page 51: ... circuit Detergent intake system connection errors lead to the loss of Warranty cover for the parts concerned peristaltic pumps detergent suction and intake circuit and level and flow sensors if installed The intake pipe is supplied complete with intake filter The filter pushes into place on the pipe Make sure that the filter is always fitted and correctly positioned to keep the detergent dispensi...

Page 52: ...he accessory best suited to your needs and your device WARNING The electrical connection to level sensors must be made using the terminal board provided inside the rear crosspiece each peristaltic pump has a terminal for connection of the relative level sensor This procedure must be carried out by Smeg authorised technical staff fig 39 Configuration with LEVEL SENSOR Detergent suction nozzle with ...

Page 53: ... close the lid carefully MAX MIN fig 40 DD powder detergent dispenser accessible with door open During washing the dispenser opens automatically When Smeg Deterglass detergent is used the recommended dose for the standard cycle 9 water liters per phase is 27 45 g 3 5 g liter the quantity shown by the ridges on the inside rim of the dispenser To establish the right amount use the measuring beaker p...

Page 54: ...with regard to the RECOMMENDED DOSES and the correct TEMPERATURES for their use Safety information about doses supplied in compliance with 5 4 4 s of IEC61010 1 040 Refer to the product instructions and technical safety data sheets Technical data sheets are available on request from SMEG S p A instruments smeg it N B the THIRD pump P3 is an optional accessory Recommended detergents for GW series T...

Page 55: ...thoroughly with water If possible apply a sterile gauze dressing Seek medical advice Swallowing rinse out the mouth with plenty of water Seek for medical advice immediately DETERGENT SAFETY DATA SHEETS Detergent SAFETY DATA SHEETS must be kept 1 close to the place where detergents are stored 2 close to the appliance In easily accessible positions The latest versions of the safety data sheets shoul...

Page 56: ...tart a new program The washing cycle can be started with this message present i e overriding the warning by pressing the Start Stop button again If two or more similar alarms e g cans P1 and P2 empty the Start Stop button will have to be pressed twice or more before the cycle can be started The device s internal memory records the event but allows execution of the cycle Maintenance filter replacem...

Page 57: ... on the basis of the information provided by the user Regular checks every 6 months year to ensure that the initial characteristics are retained are recommended If the characteristics change contact Smeg for modification of the parameters accordingly Alarm The machine displays an anomaly which can be generated by a fault or by the detection of abnormal conditions The segment display shows AF plus ...

Page 58: ...to a temporary anomaly the situation can be resolved as follows Switch off using the On Off button and then switch on again using the same button The display shows a flashing OFF during automatic management of the anomaly The word OFF becomes steady once the situation has been resolved 2 RESET PROCEDURE for AF alarms 1 Perform the RESET cycle 2 If the alarm message disappears after the RESET cycle...

Page 59: ...AF 11 No cold water during filling Check the water supply 1 Check that the intake tap is open 2 Check the water supply pressure 3 Check that the filler hoses are correctly positioned Follow the DEFAULT PROCEDURE described above If the alarm does not disappear follow the RESET PROCEDURE AF 13 No demineralised water Check the water and demi water supply 1 Check that the intake tap is open 2 If using...

Page 60: ...30 During the working cycle the chamber water level exceeds the safety level Water safety level Check the water supply to the appliance 1 Intake pressure 2 That the connections are correct as specified in this manual For the user follow the DEFAULT PROCEDURE described above If the alarm does not disappear follow the RESET PROCEDURE If there are leaks turn off all water supply taps at once and cont...

Page 61: ...s closed properly before starting a cycle 2 Do not force the door open with a cycle in progress always use the buttons provided on the appliance to stop a cycle and open the door 3 Check there is nothing between the door and the appliance s chamber preventing the door from closing properly 3 Follow the DEFAULT PROCEDURE described above If the alarm does not disappear follow the RESET PROCEDURE AF ...

Page 62: ...s products The alarm occurs when the temperature is over 45 C at the start of the cycle Wait for the appliance to cool before starting a new cycle AF 78 Restore fail Problem of motherboard For the user follow the DEFAULT PROCEDURE described above If the alarm does not disappear follow the RESET PROCEDURE AF 79 Program not compatible This alarm is triggered if a program is created using the TRACELO...

Page 63: ...ts last service contact the After Sales Service for routine maintenance Press the Start Stop button to override the message and continue using the device The service must be carried out as soon as possible to keep the device in good working order The device s internal memory records the event AF 94 Temperature below actual temperature during extension phase T not stable For the user follow the DEF...

Page 64: ...ed with their types and characteristics This replacement may only be made by authorised technical staff Use genuine Smeg spare parts WARNING Any work done on the appliance by unauthorised staff is not covered by the warranty and is performed under the user s responsibility During maintenance and cleaning if appropriate use personal protection equipment 8 1 CLEANING THE DEVICE AND ITS PARTS General...

Page 65: ... Recommended spray arm cleaning interval once a week For trolleys with fixed spray nozzles refer to the trolley manual for cleaning instructions fig 46 Appliance bottom spray arm remove and clean regularly to maintain optimal washing results Cleaning the filter unit The filter unit consists of a coarse filter a conical fine filter and a larger external filter To ensure that the appliance operates ...

Page 66: ... fig 47 Draining filters in the chamber dismantling procedure and detailed view Coarse conical filter To remove the coarse filter press the tabs of the filter and pull upwards detail A see the figure above Clean the filter and replace it Conical fine filter This is located underneath the conical coarse filter B and should be checked and cleaned whenever the coarse filter is inspected Clean with a ...

Page 67: ...G Slight faults can sometimes be eliminated by the user with the aid of the following instructions 1 If the programme fails to start make sure that The appliance is connected to the electrical mains The appliance is receiving power The water tap is turned on The door of the appliance has been closed properly 2 If water stagnates in the device make sure that There are no tight bends in the drain ho...

Page 68: ...moval of these stains are commercially available Make sure that the detergent doses are correct Some detergents can be more corrosive than others Make sure that the salt tank cap is firmly closed 7 If the optional printer does not work Check that the accessory is fitted with suitable thermal paper Check that the device is connected properly both electricity supply and data connection On GW4190 che...

Page 69: ...duct Warranty which does not include the replacement of components which deteriorate due to normal wear and tear The operations which Smeg authorised staff will carry out are 1 Inspection and if necessary replacement of worn peristaltic pump components especially the internal hose 2 Inspection of the detergent intake pipes and replacement if necessary 3 Inspection of the door gasket and replacemen...

Page 70: ... 35 C 35 C 35 C Demineralised water conductivity max 30μS cm Limits depending on microbial contamination Minimum microbiological quality required potable water ref limits in accordance with Italian Legislative Decree 31 2001 DIMENSIONS and WEIGHT Series GW2145 GW1160 GW4060 GW4190 Standard External Height x Width x Depth 850 x 450 x 620 850 x 600 x 600 850 x 900 x 600 Standard External aquastop ac...

Page 71: ...0W FUSES 10 3x38 20 A ON POWER SUPPLY L1 L2 L3 1 230V 1N 50Hz 12A 2800W FUSES 10 3x38 16 A ON POWER SUPPLY L1 N 16 230V 1N 60Hz 12A 2800W FUSES 10 3x38 16 A ON POWER SUPPLY L1 N U 208V 3 60Hz 17A 6000W FUSES 10 3x38 30 A ON POWER SUPPLY L1 L2 L3 208V 60Hz 29A 6000W FUSES 10 3x38 30 A ON POWER SUPPLY L1 L2 OTHER DATA DATA COMMUNICATION PRINTER CONNECTION RS 232 PORT MAX NOISE LEVEL 50dB AMBIENT CON...

Page 72: ... for built in installation for special requirements In this case the product is 20 mm shorter than the stated height CONFIGURAZIONE A B C D E F STANDARD 620 600 30 450 850 10 STANDARD PAD1 730 770 600 30 450 850 10 11 2 GW1160 GW4060 SERIES The appliance can be requested with top for built in installation for special requirements In this case the product is 30 mm shorter than the stated height fig...

Page 73: ...ories seals and hose ties is inside the chamber The appliance can be installed with its sides flush against those of the adjacent cabinets taking care not to obstruct the steam vent on the rear The wall at the back should be in masonry or another waterproof material Also take care that the heat does not reach any electrical circuits or sockets behind the appliance The appliance has water intake an...

Page 74: ...ater intake hose C Electricity supply cable D Steam condenser exhaust hose E Appliance drain hose F Load hot water pipe for models with suffix W only es GW4060WS1 P1 Peristaltic pump P1 intake hose and P1 can detergent level sensor cable P2 Peristaltic pump P2 intake hose and P2 can detergent level sensor cable H RS 232 port for PC or printer connection Cables with connectors for correct connectio...

Page 75: ...ppliance GW4190 Series On the GW4190 series the detergent intake connections P1 and P2 are inside the side cabinet and are accessed by opening the hatch The connections are marked for identification with P1 detergent and P2 acid neutraliser fig 50 Rear of GW4190 Simplified drawing connections on rear of the device ...

Page 76: ...device is installed on a stand e g for GW1160 GW4060 Smeg product B6040 with having height base height HB all the measurements of height above the supporting surface provided in this document must be increased by the said height HB HMi Hi HB Where Hi normal height stated in the document HB height of appliance stand HMi height recalculated for appliance installed on stand fig 52 Smeg B6040 Stand ...

Page 77: ...5V2V2 F 3 x 2 5 mm 2 for 230V single phase version Schuko plug WARNING The device is supplied complete with power cable with plug for connection to the electrical mains the plug constitutes its disconnection device and must be easily accessible to the user 13 2 GW1160 GW4060 GW4190 POWER SUPPLY CABLE AND DISCONNECTION DEVICE Characteristics of the power supply cable supplied with the appliance FRO...

Page 78: ... 208V 3 60Hz 17A 6000W The appliance can be electrically converted into the single phase version 208V 60Hz 29A 6000W The electrical conversion must be carried out by authorised technical staff Reference document device electrical wiring diagram Any components must always be replaced with genuine Smeg spare parts ...

Page 79: ... filter provided A in the illustration when connecting the end of the intake hose fig 53 Fit the filters provided when connecting the intake hose MODELS CONNECTIONS NUMBER CONNECTION TYPE cw dw hw GW2145 GW1160 GW4060 GW4190 2 1 1 GW1160W GW4060W GW4190W 3 1 1 1 14 1 2 WATER SUPPLY TAP POSITION Water supply taps must be positioned close to the appliance in a position accessible to the user With re...

Page 80: ...ds 42 f French degrees the water must be pretreated by installing an iron removal and or softening system upstream of the appliance WARNING MAINS WATER HARDNESS User s responsibility the hardness of the mains water must be checked prior to installation The Smeg engineer will not be able to set the parameters of the appliance s integral water softener unless the hardness of the intake water is know...

Page 81: ...ssure of the PAD is less than 1 bar and greater than 0 1 bar PAD IN COMBINATION WITH AN UNPRESSURISED TANK With reference to the illustration below the tank must be at a height L such that L 100 cm The height is measured between the surface on which the appliance stands and the bottom of the tank This height ensures that water is supplied to the PAD at a pressure of about 0 1 bar SMEG declines all...

Page 82: ...ble are provided below fig 56 Diagram The water drain connections may be on the right or left of the appliance always considering the maximum distance I_max MODELS No OF DRAIN HOSES Distance I_max Maximum Distance between drain and side of appliance cm DRAIN TYPE AND HEIGHT H ABOVE APPLIANCE INSTALLATION SURFACE cm Type Hmin Hmax GW2145 GW1160 xxx GW4060 xxx GW4090 xxx 1 50 d 65 80 GW1160 Cxx GW40...

Page 83: ...cautions should be complied with Since the drain water temperature is 95 C the end of the drain hose must be permanently connected to the hose connector using the ties provided There must be no sharp bends in the drain hose which might cause restrictions The difference in height between the end of the drain hose and the surface on which the appliance is installed must comply with the stated specif...

Page 84: ...ssories for any connection details GW2145 GW1160 GW4060 Series fig 59 Position of the RS 232 serial port on the device GW4190 Series The following are located above the panel that carries the main switch and the printer if installed RS232 port for data transmission connection by means of Smeg TRACELOG software Data output switch used to activate the panel printer or data transmission on the RS232 ...

Page 85: ...owing characteristics CONNECTION TYPE CONNECTOR Crossover Null Modem Female Female fig 61 RS 232 female connector Not all PC models have serial ports Smeg offers a USB SERIAL converter accessory contact your dealer for technical details or offers or write to instruments smeg it fig 62 Smeg USB serial converter ...

Page 86: ...60 GW4060 GW4190 Page 86 86 Smeg S p A Instruments Division Via Leonardo da Vinci 4 42016 Guastalla RE Italy Tel 39 0522 8211 Fax 39 0522 821 592 E Mail instruments smeg it service instruments smeg it www smeg instruments com ...

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