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SMC Networks ZXP7 11 X1 Series, Operation Manual, Page: 1 / 51

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SMC Networks ZXP7 11 X1 Series Operation Manual Download Page 1

Doc. no. 

TQ1230001-OM104-C

 

 

 

 

 

 

 

 

 
 

PRODUCT NAME

 

 

Vacuum gripper 

 

MODEL / Series / Product Number

 

ZXP7

∗

11-

∗∗∗∗∗

-X1

∗

 

ZXP7

∗

12-

∗∗∗∗∗

-X1

∗

 

 

 

 

 

 

 

 

 

 

 

 

 

 
 
 
 

The outward appearance showed on this manual is an example of the vacuum gripper with suction 
cups which is indicated by the product number: ZXP7A(11,12)-ZPB25JS-X1

∗

. Refer to the suction 

cup catalog for the detail of other applicable suction cups. 

Summary of Contents for ZXP7 11 X1 Series

Page 1: ...Number ZXP7 11 X1 ZXP7 12 X1 The outward appearance showed on this manual is an example of the vacuum gripper with suction cups which is indicated by the product number ZXP7A 11 12 ZPB25JS X1 Refer t...

Page 2: ...1 Installing YASKAWA plug play kit 20 4 4 2 YASKAWA plug play kit Tool Presets 25 4 4 3 YASKAWA plug play kit Utility Window 26 4 4 4 YASKAWA plug play kit Vacuum Gripper Integration Window 27 5 Dimen...

Page 3: ...of equipment failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectl...

Page 4: ...failure of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 2 Suction cups are exclud...

Page 5: ...fications Do not use for flammable or harmful fluids Fire malfunction or damage to the product can result Please check the specifications before use Do not Do not use in an atmosphere containing flamm...

Page 6: ...acuum gripper Operating environment Do not use in an environment where corrosive gases chemicals sea water water or steam are present Do not use the product in a place where the product could be splas...

Page 7: ...ounting flange 1 pc Vacuum gripper 1 pc Suction cup with adapter 4 pcs When suction cup series is selected Parallel pin 6x10 1 pc Hexagon socket head cap screw M6x10 8 pcs Plug 4 pcs Part No M 3P When...

Page 8: ...reasing the number of suction cups Suction cup with adapter 4 pcs When suction cup series is selected Vacuum gripper 1 pc Robot mounting flange 1 pc Polyurethane Tube 2m Part No TU0604BU Male elbow KQ...

Page 9: ...Product 2 1 In case of ZXP7 11 Details of internal parts Robot connector Parallel pin Robot mounting flange Digital pressure switch O ring Parallel pin Cups with adapter Cup mounting flange With mesh...

Page 10: ...9 No TQ1230001 OM104 C 2 2 In case of ZXP7 12...

Page 11: ...ble suction cups Refer to 3 4 How to order Note 1 The weight changes by the selected suction cup Refer to 3 4 How to order Note 2 May be restricted depending on the cup diameter mounting orientation o...

Page 12: ...airtight the suction flow becomes zero and vacuum pressure is at the maximum value Pmax 2 When the suction port is opened gradually air can flow through air leakage suction flow increases but vacuum...

Page 13: ...required lifting force can then be determined by dividing the theoretical lifting force by the safety factor t Lifting force Theoretical lifting force t Theoretical lifting force Theoretical lifting...

Page 14: ...A6 ZPT2 7A X2 ZPT3 7A X2 Adapter unit Vacuum inlet Male thread M6x1 ZPT2 7A X2 ZPT3 7A X2 ZPT2 7A X2 ZPT3 7A X2 ZPT3 7A X2 ZP3PA T1JT 7A X2 ZP3PA T2JT 7A X2 4 Cup series 5 Cup diameter 6 Cup form 7 Cu...

Page 15: ...semble them with bolts included in the accessories Tightening torque 5 2 0 5 Nm Connect the wiring after mount the robot mounting flange when the part number is ZXP7 11 Refer to 4 2 Wiring 4 Tighten t...

Page 16: ...Q1230001 OM104 C Pin hole Parallel pin Robot tool flange Example In case of HC10DTP Robot mounting flange Vacuum gripper Suction cups with adapter Hexagon socket head cap screw M6x10 8 pcs In case of...

Page 17: ...nnectors on both sides lightly and check that they do not through out Caution Do not lift up the vacuum gripper by holding this cable Otherwise it can cause open circuit Connector pin Connector pin as...

Page 18: ...human body etc while the robot is running causing unexpected accidents M8 Connector pin M8 Connector pin layout Pin no Wire color Function 1 N C Non connection 2 N C Non connection 3 Green Pressure s...

Page 19: ...wiring examples of I O cables and general purpose I O terminal blocks The connection of I O cables to the general purpose I O terminal block should be done by the customer Also before wiring be sure t...

Page 20: ...O D 4 to the air pressure supply P port To remove the tube push the release button and pull out the tube Release Button Air pressure supply P port Applicable tubing O D 4 In case of ZXP7 11 In case of...

Page 21: ...e installed in YASKAWA Installation Packages YASKAWA Installation Packages yip files Please set the security access level to the management level 1 Download the YASKAWA Installation Packages SmcVacuum...

Page 22: ...the top of the screen A pop up dialog will appear indicating the packages available for installation Select SMC Vacuum Gripper from the list of packages to install After successful installation packa...

Page 23: ...No TQ1230001 OM104 C 4 On the package management screen confirm that the installation has completed successfully 1 Tap the Packages tab and verify that the SMC vacuum gripper has been added to the li...

Page 24: ...23 No TQ1230001 OM104 C 2 Tap the Extensions tab and verify that the SMC vacuum gripper has been added to the list...

Page 25: ...24 No TQ1230001 OM104 C 3 Tap the Presets tab and verify that the SMC vacuum gripper has been added to the list...

Page 26: ...cuum Gripper from the list of installed tool presets will immediately copy the SMC Vacuum Gripper s tool property settings to the appropriate tool settings text field for the currently selected tool P...

Page 27: ...ndow 1 Select MENU in the upper left corner of the screen tap Utility SMC Vacuum Gripper or tap Jog Operation on the navigation bar in the Job Contents View screen then tap the Vacuum Gripper icon in...

Page 28: ...Sets the time to supply vacuum release pressure when the RELEASE button is tapped The default value is 0 1 sec and can be set in the range of 0 to 1 sec 2 Sensor Signal Monitor The presence or absence...

Page 29: ...ignal is turned on within the set time it is judged as gripping success if not it is judged as gripping failure C Release only Release operation and proceed to the next operation Blow time setting at...

Page 30: ...or Failure of gripping is detected 4 I O Settings Tab To change the setting set the security access level to the administrative level 1 I O configuration for gripper operation The I O assignments are...

Page 31: ...E button performs a vacuum gripping vacuum release operation Blow time at release Sets the time to supply vacuum release pressure when the release button is tapped The default value is 0 1 sec and can...

Page 32: ...31 No TQ1230001 OM104 C 5 Dimensions 5 1 Vacuum gripper 5 1 1 In case of ZXP7 11 Circuit diagram Digital pressure switch ZSE20 M5 A1 Release valve V114 N C Pilot valve for supply V114 N C Supply valve...

Page 33: ...32 No TQ1230001 OM104 C 5 1 2 In case of ZXP7 12 Circuit diagram Digital pressure switch ZSE20 M5 A1 Release valve V114 N C Pilot valve for supply V114 N C Supply valve...

Page 34: ...34 for the values when other suction cups with adapter are mounted 5 2 Center of gravity 5 2 1 In case of ZXP7 11 ZXP7A11 ZPB25JN X1 Center of gravity X Y Z 11 25 1 66 58 81 Tool Center Point TCP X Y...

Page 35: ...C 154 9 ZP 32 C 155 4 ZP 10 B 156 9 ZP 13 B 159 4 ZP 16 B 160 9 ZP 20 B 164 4 ZP 25 B 164 9 ZP 32 B 169 9 ZP 20 UT 150 9 ZP 16 J 164 9 ZP B25 J 183 4 ZP B30 J 189 9 ZP3P 20 JT2 SF 169 1 ZP3P 20 JT2 S...

Page 36: ...Refer to P 36 for the values when other suction cups with adapter are mounted 5 2 2 In case of ZXP7 12 ZXP7A12 ZPB25JN X1 Center of gravity X Y Z 0 92 0 29 56 32 Tool Center Point TCP X Y Z 0 0 153 4...

Page 37: ...C 124 9 ZP 32 C 125 4 ZP 10 B 126 9 ZP 13 B 129 4 ZP 16 B 130 9 ZP 20 B 134 4 ZP 25 B 134 9 ZP 32 B 139 9 ZP 20 UT 120 9 ZP 16 J 134 9 ZP B25 J 153 4 ZP B30 J 159 9 ZP3P 20 JT2 SF 139 1 ZP3P 20 JT2 S...

Page 38: ...Suction cup form Flat type with ribs Dimensions Model A B D E F Y ZPG10C 7A X2 10 12 1 7 ZPG13C 7A X2 13 15 1 8 ZPG16C 7A X2 16 18 18 22 5 1 2 ZPG20C 7A X2 20 23 1 7 ZPG25C 7A X2 25 28 1 8 ZPG32C 7A X...

Page 39: ...odel ZPG16J 7A X2 Suction cup form Multistage bellows type 2 5 Stage Model ZP3PG 20 25 JT5SF 7A X2 Model ZP3PG32JT5SF 7A X2 Model ZPG B25 B30 J 7A X2 Suction cup form Multistage bellows type 3 5 Stage...

Page 40: ...essory plug then mount the plugs to plate A 4 places 2 Confirm the gasket seal in the adapter then mount the suction cup with adapter removed in the process 1 to plate A Reassemble the parts by revers...

Page 41: ...the flange with cup removed in the process 1 above 2 Confirm the gasket seal in the adapter then mount the suction cup with adapter removed in the process 1 to the product Reassemble the parts by reve...

Page 42: ...he plug then mount the plugs to plate A Reassemble the parts by reversing the disassembling process with specified tightening torque Caution Tightening torque 1N m As reference tighten by 45 degrees u...

Page 43: ...ve condensate from air filters and mist separators regularly If the collected drainage is drained to the downstream side it can stick inside of the product causing operation failure and failure to rea...

Page 44: ...tion at the time of initial use The adapter screw point may become loose depending on the operating conditions and environment Be sure to perform regular maintenance How to replace the suction cup Pul...

Page 45: ...s by customer systems Mounting Warning 1 Tighten to the specified tightening torque If the tightening torque is exceeded the product the mounting screws brackets and the pressure switch can be broken...

Page 46: ...ube Within 0 15mm Within 0 2mm Do not use tube which do not meet these outside diameter tolerances It may not be possible to connect them or they may cause other trouble such as air leakage or the tub...

Page 47: ...ow to calculate theoretical lifting force for the theoretical lifting force Also the selectable cups will differ based upon conditions other than the above such as the condition of the workpiece surfa...

Page 48: ...ing transfer of the object When gripping with cups which do not grip object is required connect the vacuum saving valve ZP2V series Applicable model ZP2V B6 05 The valve suppresses the decrease of the...

Page 49: ...n in the table below Storing in an environment other than that recommended below may lead to changes in properties deformation discoloration cracking increased adhesiveness etc Recommended Storage Env...

Page 50: ...e for the suction verification is too high Set to suitable setting pressure Fluctuation in vacuum pressure Fluctuation in supply pressure Reconsider compressed air circuit line Addition of a tank etc...

Page 51: ...ition Correction of Center of gravity Caution added Trouble shooting added 4 14 1 Sotokanda Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specif...

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