SMC Networks IDU11E-10-C Operation Manual Download

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IDX-OM-W022

PRODUCT NAME

Refrigerated Air Dryer

MODEL / Series

IDU8E-10(-C,K,L,M,R,S,T)

IDU8E-20(-C,K,L,M,R,T)

IDU11E-10(-C,K,L,M,R,S,T)

IDU11E-20(-C,K,L,M,R,T)

IDU15E1-10(-C,K,L,M,R,S,T)

IDU15E1-20(-C,K,L,M,R,T)

IDU8E-23(-C,K,L,R,T,V)

IDU11E-23(-C,K,L,R,T,V)

IDU15E1-23(-C,K,L,R,T,V)

Please read this manual prior of using the air dryer. Keep the manual readily available for
reference.

Summary of Contents for IDU11E-10-C

Page 1: ...IDU8E 20 C K L M R T IDU11E 10 C K L M R S T IDU11E 20 C K L M R T IDU15E1 10 C K L M R S T IDU15E1 20 C K L M R T IDU8E 23 C K L R T V IDU11E 23 C K L R T V IDU15E1 23 C K L R T V Please read this m...

Page 2: ...tion and operation of the product Only those who have thorough understanding of the fundamental operating procedure or have basic knowledge and skills of handling industrial product for the installati...

Page 3: ...me and Functions 1 1 Parts Names and Functions 1 1 Chapter 2 Transportation Installation 2 1 Transportation 2 1 2 2 Installation 2 2 2 2 1 Location 2 2 2 2 2 Anchorage 2 2 2 2 3 Air piping 2 3 2 2 4 D...

Page 4: ...10 1 10 2 Specifications 10 2 10 3 Installation of motor type auto drain 10 3 10 4 Electric circuit 10 3 Chapter 11 Specification for Option R 11 1 Safety instructions 11 1 11 2 Specifications 11 1 1...

Page 5: ...e for super visor to follow the safety instructions but each operator or maintemance representative should do daily operations on their own head Operators and maintemance representatives should take t...

Page 6: ...n result in serious injury or loss of life if someone handle wrongly during operation or maintenance and did not follow the procedure to avoid danger Caution Statements with the Danger sign explain ab...

Page 7: ...his manual Identify problems according to Chapter 5 Troubleshooting Ask repair and maintenance Warning The product should not be operated in the event of any problems When the product gets out of orde...

Page 8: ...peration there is the danger of burn injury resulting from contact with them What is more there is also the danger of burn injury due to remaining heat after the power supply is cut Therefore wait unt...

Page 9: ...of danger warning labels Do not remove or rub danger warning labels Confirm the positions of danger warning labels Front WARNING 1 Remove panels for maintenance only 2 Never insert anything into prod...

Page 10: ...luorocarbon to the atmosphere Before you repair this product you should collect the refrigerant with Refrigerant collector Then ask a destruction agency to dispose of collected refrigerant No one but...

Page 11: ...b danger warning labels Cimfirm the positions of danger warning labels i 2 9 Other Label Comfirm the model contents of specifications on the label Front Specification Label Front CAUTION 1 Read manual...

Page 12: ...have ebough knowledge and experience about the product and incidental devices should do the collection of the refrigerant No one but service person or qualified person shoud remove the cover panel of...

Page 13: ...ar products Compliance Requirements 1 The use of SMC products with production equipment for the manufacture of weapons of mass destruction WMD or other weapon is strictly prohibited 2 The exports of S...

Page 14: ...eter Indicates the evaporating temperature of refrigerant on low pressure side During normal operation the indicator remains in the green zone Panel Lock 2x2 Another two are on opposite side Drain Tub...

Page 15: ...Grommet Power cable inlet Front L N PE Customer Connection Side Terminal Connecting Screw M3 Ring terminals 1 25 3 Width 6 5mm and below Screw head dimension 0 25 6 5mm Panel Lock 2x2 Another two are...

Page 16: ...be Discharges drain Auto drain It is covered with insulator which should not be removed Front panel removal Drain confirmation window From this confirmation window confirm the discharge of drain Front...

Page 17: ...more Rear Rear Air inlet piping A port to supply air IDU15E1 10 100V AC specification Front Earth screw Connect the earth to this screw Power supply cable Insert the plug to a 100V AC only outlet IDU...

Page 18: ...ft the product from the base surface with careful attention to prevent falling sideways and drop Do not bring the product lying sideways If you lay it sideways it will be broken Do not hang up the pro...

Page 19: ...r is apparent Locations by loading on vehicles marine vessels and so on Locations whose altitude is higher than 2 000 meters Circumstances where strong vibration or impact are transmitted Circumstance...

Page 20: ...as dust sealing tape liquid gasket etc when piping before piping connection Foreign substances in the piping can cause cooling failure or drainage failure Use pipes and fittings that have enough endur...

Page 21: ...power plug into an outlet of 100V AC Install a Ground Fault Circuit Interrupter GFCI to the power supply sensitivity of leak current 30mA and rated current 10A Prepare by yourself Do not extend the p...

Page 22: ...screw tightening torque 0 6 1Nm During wiring work do not touch other sections except terminal block Attach the cover or the rear panel as it were Length of the power cable The length of the power cab...

Page 23: ...not work under energized condition Disassembly of the air piping Warning No one but qualified personnel should do the air piping Separate the compressor from the product for safety before removing the...

Page 24: ...he ball valve located next to the auto drain opened 3 2 Operation Start operation according to the procedure below Turn on the breaker of the main power supply Then turn on the illuminated switch The...

Page 25: ...er after it has been shut down Failure to do this may cause safety devices to trip due to over load If it is not possible to restart refer to Chapter 5 Troubleshooting 3 5 Check points before restart...

Page 26: ...e are no abnormal smell or smoke coming up from the product 4 2 Periodical Maintenance 4 2 1 Cleaning of ventilation grille suction grille Clean dust and other foreign particles from the ventilation a...

Page 27: ...is a risk of burns due to heat or electrification by high voltage Even when operation is shut down after switching off the air dryer s illuminated light there are also charging lines When working on...

Page 28: ...t 10 Pour solution of neutral detergent into the bowl assembly and shake it well to clean 2 Mounting of the bowl assembly 1 Check the bowl packing for damage such as scratches twisting or foreign part...

Page 29: ...t except the drain separator part The drain separator part cannot be exchanged Auto drain strainer and bowl packing product number for replacement Product number Product name QTY Model IDF S0002 Auto...

Page 30: ...onnect the 3 phase power supply incorrectly Applicable to products using the 3 phase power supply Replace 2 wires R phase and T phase among 3 each other Running lamp extinguishes and compressor stops...

Page 31: ...tion condition and reduce the ambient temperature as much as possible The ventilation port is obstructed by a wall or clogged with dust Keep the product 600mm or more away from the surrounding walls C...

Page 32: ...nt Note 2 A 100VAC 50 60Hz 3 4 3 5 5 7 6 0 4 6 4 9 200VAC 50 60Hz 1 7 1 7 3 5 3 2 3 6 3 4 Power consumption Note 2 W 100VAC 200VAC 50 60Hz 250 290 425 470 460 530 CircuitBreaker Note3 100VAC 10A 200VA...

Page 33: ...e 2 A 1 7 3 0 3 2 Power consumption Note 2 W 260 425 450 CircuitBreaker Note3 5A 10A Condenser Plate fin tube type with forced air cooling Refrigerant R134a HFC Refrigerant Charge AC100V 200V g 280 5...

Page 34: ...6 2 Refrigerant with GWP reference 6 3 IDU Series 6 2 Refrigerant with GWPreference Note1 This product is hermetically sealed and contains fluorinated greenhouse gases Note2 See specification table f...

Page 35: ...ERMOMETER VENTILATION VENTILATION DRAIN SEPARATOR K P L A G E F D 820 C B Q N M J H POWER SUPPLY ENTRY 17 TERMINAL BLOCK WITH LAMP EVAPORATION AC100V POWER CORD AC200V AC230V AC200V AC230V 6 3 Dimenti...

Page 36: ...L N FM2 TB C11 C12 CM ILS OLR P PRS PTC FM1 FM2 C01 PC SYMBOL DESCRIPTION SYMBOL DESCRIPTION SYMBOL DESCRIPTION CM Compressor Motor ILS Switch With Lamp PC Power supply cable FM1 Fan motor PRS Pressur...

Page 37: ...wer supply cable CR CR Unit C01 Capacitor for running refrigerating compressor C02 Capacitor for starting refrigerating compressor C11 Capacitor for running fan motor C12 Capacitor for running fan mot...

Page 38: ...air by the drain separator and automatically discharged The dry air is heated by the re heater until it gets about the same temperature as that of ambient air It is then discharged from air dryer out...

Page 39: ...or the installation and handling of the product 1 The surface of cooper tube is painted with a special epoxy to improve the rust proof effect from corrosive gas but it is not perfect rust proof Theref...

Page 40: ...replacement When draining follow the user s own procedure to keep operators safe E g Wear protective goggles apron and gloves to prevent contact with the drained condensate When oils can enter the dr...

Page 41: ...Product name QTY Remarks IDF S1926 Bowl assembly thermal insulator AD48 8 A X2112 Bowl assembly With bowl packing Auto drain Parts Product number Product name QTY IDF S0002 Auto drain strainer 1 C42FP...

Page 42: ...wn procedure to keep operators safe E g Wear protective goggles apron and gloves to prevent contact with the drained condensate When oils can enter the drained condensate waste water treatment is nece...

Page 43: ...uld be less than 5 3 Install one touch fitting width across flats 22 to drain port width across flats 27 and the drain tube 9 4Maintenance 1 As a preventive maintenance press the flush button of the h...

Page 44: ...during replacement When draining follow the user s own procedure to keep operators safe E g Wear protective goggles apron and gloves to prevent contact with the drained condensate When oils can enter...

Page 45: ...the standard air dryer is replaced with a motor type auto drain ADM200 The customer is required to mount the auto drain to the air dryer Model Items IDU8E 11E 15E1 10 M IDU8E 11E 15E1 20 M Parts numb...

Page 46: ...a motor type auto drain Install with out port down in a vertical position Inclination from the vertical line should be less than 5 3 Install one touch fitting width across flats 17 to drain port width...

Page 47: ...ions of the product Be sure to connect the ground connection Grounding should never be connected to a water line gas line or lightning rod Multiple wiring is dangerous because it may lead to heat gene...

Page 48: ...he base hole 3 Connect the power cable to the terminal of the GFCI 4 Connect the grounding cable AC100V Connect the ground line to M4 screw on the left side of the GFCI with the name plate AC200V Conn...

Page 49: ...st sales distributor or SMC sales With the Ground fault display button white released Current leakage With the Ground fault display button white pressed Over current 2 Check the operation once a month...

Page 50: ...nnected to a water line gas line or lightning rod Multiple wiring is dangerous because it may lead to heat generation and cause a fire Do not modify the electrical wiring of the power supply 12 2 Spec...

Page 51: ...burnout of the compressor motor Use a power supply suitable for the specifications of the product Be sure to connect the ground connection Grounding should never be connected to a water line gas line...

Page 52: ...prevent the motor failed 13 4 How to connect the power and signal cable Connect the power cable and signal cable in the following procedures 1 Take off the front panel 2 Insert the power cable prepare...

Page 53: ...3 IDU Series 13 5 How to re start the operation The output of the abnormal signal can be stopped by turning off the switch with light Remove the cause of abnormal operation and leave it for 3 minutes...

Page 54: ...BOL DESCRIPTION CM Compressor Motor PTC PTCStarter C01 Capacitor For Starting Compressor Motor FM1 Fan motor PRS Pressure Switch C11 Capacitor For Running Fan Motor FM2 Fan motor TB Terminal Block C12...

Page 55: ...TDR N L TB MC FM1 FM2 C11 C12 MC CR MC P PRS TDR CM ILS Symbol Description Symbol Description CM Refrigerating compressor C01 Capacitor for running refrigerating compressor FM1 Fan motor C02 Capacitor...

Page 56: ...roduct exhaust the air from the secondary side and ensure there is no residual pressure If the air pressure is left at the inside of the product parts could suddenly pop out and cause accident when lo...

Page 57: ...ke the residual pressure zero 3 Remove the strainer and clean it 4 Reassemble the strainer and open the ball valve 14 4 Electric circuit The power supply of timer operated auto drain is connected to t...

Page 58: ...vice Record 15 1 Service Record 15 1 IDU Series IDX OM W022 15 Service Record 15 1 Service Record It is recommended to keep a maintenance service record Parts No Description Maintenance Service Work D...

Page 59: ...okyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL http www smcworld com Specifications are subject to change without prior notice and any obligation the part of the manufacturer 2018 SMC C...

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