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SMC Networks IDFB22E-11, Operation Manual

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Table of Contents

 

Table of Contents - 1 

 
 

To Customers 
Chapter i  Safety Instructions 

i - 1 

Warning: Before Using Air Dryer

..........................................................i - 1 

i - 1 - 1 

Hazard, Warning, and Caution Used in This Manual .....................................i - 1 

i - 2 

Danger Classifications/Position of Hazard warning Label

........i - 2 

i - 2 - 1 

Danger Classifications....................................................................................i - 2 

i - 2 - 2 

Hazard of Electricity .......................................................................................i - 3 

i - 2 - 3 

Hazard of Hot Surface....................................................................................i - 3 

i - 2 - 4 

Hazard of Rotating Fan Motor........................................................................i - 3 

i - 2 - 5 

Danger of Compressed Air Circuit..................................................................i - 3 

i - 2 - 6 

Positions of Hazard Warning Label................................................................i - 4 

i - 2 - 7 

Hazard of Refrigerant.....................................................................................i - 5 

i - 2 - 8 

Cautions about Usage....................................................................................i - 6 

i - 2 - 9 

Other Label.....................................................................................................i - 6 

i - 3 

Disposal

...........................................................................................................i - 8 

Chapter 1 Parts Name and Functions 

1 - 1 

Parts Names and Functions

................................................................. 1 - 1 

Chapter 2 Transportation / Installation 

2 - 1 

Transportation

............................................................................................ 2 - 1 

2 - 2 

Installation

.................................................................................................... 2 - 2 

2 - 2 - 1 

Location........................................................................................................ 2 - 2 

2 - 2 - 2 

Tie Down ...................................................................................................... 2 - 3 

2 - 2 - 3 

Air piping ...................................................................................................... 2 - 3 

2 - 2 - 4 

Drain Tube.................................................................................................... 2 - 3 

2 - 2 - 5 

Electric Wiring .............................................................................................. 2 - 4 

2 - 3 

Cautions about reinstallation

............................................................... 2 - 6 

Chapter 3 Operation / Shutdown 

3 - 1 

Check points before operation

............................................................ 3 - 1 

3 - 2 

Operation

...................................................................................................... 3 - 1 

3 - 3 

Shutdown

...................................................................................................... 3 - 2 

3 - 4 

Cautions about restart

............................................................................ 3 - 2 

3 - 5 

Check points before restart

.................................................................. 3 - 2 

Chapter 4 Maintenance 

4 - 1 

Daily inspection

......................................................................................... 4 - 1 

4 - 2 

Periodical maintenance

.......................................................................... 4 - 1 

Chapter 5 Troubleshooting

 

5 - 1 

Cause and countermeasure of errors

.............................................. 5 - 1 

5 - 2 

How to reset the thermal relay and high pressure switch 

 (Only IDFB55E, 75E)

..................... 5 - 3 

Chapter 6 References 

6 - 1 

Specifications

............................................................................................. 6 - 1 

6 - 2 

Dimensions

.................................................................................................. 6 - 2 

6 - 3 

Electrical Circuit

........................................................................................ 6 - 3 

6 - 4 

Compressed Air and Refrigerant Circuit / Operation Principles

.....

6 - 4 

6 - 5 

Service Parts List

..............................................................................

6 - 4 

Table of Contents 

Summary of Contents for IDFB22E-11

Page 1: ...ies IDFB22E 11 IDFB22E 11 K R T V IDFB22E 23 IDFB22E 23 K R T V IDFB37E 23 IDFB37E 23 K R T V IDFB55E 46 IDFB55E 46 L R T V IDFB75E 46 IDFB75E 46 L R T V Please read this manual prior of using the air dryer Keep the manual readily available for reference 2011 SMC CORPORATION All Rights Reserved Operation Manual ...

Page 2: ...agency for proper installation and usage This manual explains about installation and trial operation of the equipment These tasks should be performed only by individuals with the proper training and have a good understanding of the air dryer There is no production amends or financial compensation due to dryers trouble This manual contains confidential information proprietary to SMC It must not be ...

Page 3: ...s 1 1 Chapter 2 Transportation Installation 2 1 Transportation 2 1 2 2 Installation 2 2 2 2 1 Location 2 2 2 2 2 Tie Down 2 3 2 2 3 Air piping 2 3 2 2 4 Drain Tube 2 3 2 2 5 Electric Wiring 2 4 2 3 Cautions about reinstallation 2 6 Chapter 3 Operation Shutdown 3 1 Check points before operation 3 1 3 2 Operation 3 1 3 3 Shutdown 3 2 3 4 Cautions about restart 3 2 3 5 Check points before restart 3 2...

Page 4: ...cification for Option T 9 1 Safety instructions 9 1 9 2 Specifications 9 1 9 3 Remote operation 9 2 9 4 How to connect the power supply and signal cable 9 2 9 5 Electric circuit 9 4 Chapter 10 Specification for Option V 10 1 Safety instructions 10 1 10 2 Specifications 10 1 10 3 How to perform maintenance 10 2 Chapter 11 Specification for Option L 11 1 Safety instructions 11 1 11 2 Specifications ...

Page 5: ...g or may not start due to the protective devices In this case turn off the ON OFF switch on dryer panel and wait 3 minutes After this step turn on the switch to restart Whenever open the cover panel of this unit do not miss to turn off the ON OFF switch because dryer may start itself when the power supply is recovered Connections to a power source where the equipment is exposed to transient stress...

Page 6: ...vent of any problems When the equipment gets out of order shutdown immediately and contact for service i 2 1 Danger Classifications Specific danger classification of this equipment is as follows Hazard of Electricity Since this equipment operates with high voltage there is the danger of electric shock This special symbol is used along with key words CAUTION WARNING or DANGER on the equipment and i...

Page 7: ...ts remain hot even after power is off Wait until the unit has cooled down before touching i 2 4 Hazard of Rotating Fan Motor Warning Since this equipment has parts that rotate during operation there is the danger of injury resulting from direct contact The fan and rotor will start stop automatically Thus do not work on them when power is on i 2 5 Danger of Compressed Air Circuit Warning Before rep...

Page 8: ...labels Front WARNING 警告 1 Remove panels for maintenance only 2 Never insert anything into product to ensure safety 3 Cut power prior to maintenance to prevent electric shock 4 Settle product to room temp before main tenance toprevent burn or frostbite 5 Ensure zero air pressure before replacing parts 1 点検以外はﾊﾟﾈﾙを取り外さないこと 2 回転物があるので指 棒状の物を差し 込まないこと 3 感電の恐れがあるので 点検の前には電源を 切ること 4 火傷の恐れがあるので 点検の前には装置を...

Page 9: ...d qualified personnel are allowed to remove the cover panel of the equipment The quantity and the type of Fluorocarbon are mentioned on the specification label See Page i 6 i 7 Fluorocarbon Collection and Destruction Law in Japan フロン回収破壊法第一種特定製品 This product uses Fluorocarbon HFC as a refrigerant 1 It is strictly forbidden to emit Fluorocarbon to the atmosphere 2 When disposing this product Fluoro...

Page 10: ... from the product 4 Secure In Out connector with spanner during piping 5 Wait 3 minutes before restart 6 Ensure Running Condition Evaporating Temp in green zone 1 ご使用前に必ず取扱説明書を読んでください 2 通風 メンテナンススペースを確保して ください 3 雨や水滴がかからないようにしてください 4 ＩＮ ＯＵＴポートをスパナで固定して 配管してください 5 再起動は運転停止３分後に行ってください 6 ＲＵＮＮＩＮＧ ＣＯＮＤＩＴＩＯＮ 蒸発温度計は グリーン帯で使用してください SMC AIR DRYER MODEL VOLTAGE RATED CURRENT MCA MOPD CMP LRA AIR FLOW RATE M...

Page 11: ...E SMC AIR DRYER MODEL VOLTAGE MCA MOPD COMPRESSOR RLA LRA FAN MOTOR HP FLA AIR FLOW RATE MAX INLET PRESS MAX INLET TEMP MAX AMBIENT TEMP MIN AMBIENT TEMP REFRIGERANT R407C LO SIDE PRESS HI SIDE PRESS WEIGHT SERIAL No MAKER 12456789 Front ...

Page 12: ...ed agency Only personnel with proper credential are allowed to handle refrigerant Only properly trained and qualified personnel are allowed to remove the cover panel of the equipment The quantity and the type of Fluorocarbon are mentioned on the specification label See Page i 6 i 7 Caution Dispose of the refrigerant and refrigerant oil according to the regulation of local government Only personnel...

Page 13: ...t Hot air will be exhausted by condenser fan Do not block these vents Panel Lock x 2 Another one is on opposite side Drain Tube Discharges drain Auto Drain Check if drained correctly once a day Compressed Air IN Compressed Air OUT Ball Valve Front Panel You can see the terminal block when you remove this cover Connect the power cable through the rubber grommet Customer Connection Side Front Rubber...

Page 14: ...e too Drain Tube Discharges drain Auto Drain Check if drained correctly once a day Compressed Air IN Compressed Air OUT Ball Valve Front Panel You can see the terminal block and earth terminal block when you remove this cover Connect the power cable through the rubber grommet Thermal Relay The thermal relay is placed at the inside of a front panel Refer to page 5 3 to reset the thermal relay High ...

Page 15: ...Name and Functions Parts 1 3 Front Rubber Grommet Power cord outlet Panel Lock x 4 There are on opposite too Ventilation Grille Suction Ambient air will be sucked by condenser fan Do not block these vents ...

Page 16: ...ortant equipment or system 2 1 Transportation When you transport the equipment you should follow the instructions below You should lift the equipment from the base surface with careful attention to prevent tipping over Do not lay the equipment sideways or you will damage the equipment Do not suspend the equipment from the ceiling or hang from the wall Warning This equipment is heavy Each model wei...

Page 17: ...f the piping Locations where temperature changes rapidly Locations where strong electromagnetic noise is generated Circumstances where static electricity is produced or discharged through the body of the equipment Locations where strong high frequency shock wave is generated Locations where danger of thunder is apparent Locations where loading on vehicles marine vessels and so on Locations where a...

Page 18: ...s from entering the air dryer which can cause failure to the equipment Use pipes and fittings that can withstand the operating pressure and temperature of the compressed air Make sure all connections are leak free Provide bypass piping to make it possible to do maintenance without stopping the air compressor 2 2 4 Drain Tube A polyurethane tube 3 8inch O D is attached to the auto drain The end of ...

Page 19: ...onnect ground wire to a water pipe a gas pipe or a lightening rod Do not plug too many leads into a single socket The customer must prepare for countermeasures of the power failure The dryer may not start normally at the moment of power failure Circuit breaker must be properly selected to meet safety standard of local regulations Always be sure to connect the protective conductor first disconnect ...

Page 20: ... the terminal block During wiring work do not touch other sections except terminal block 3 Insert the screwdriver into terminal block and open spring of terminal The cable insulator must be stripped at 3 8inch 10mm 4 Insert the cable and remove the screwdriver 5 Re attach the cover or real panel after wiring is done IDFB22E 37E IDFB55E 75E Ｌ Ｎ PE Cable entry Screwdriver entry Terminal block 118 to...

Page 21: ... Disconnecting air pipes Warning Only properly trained qualified personnel are allowed to perform piping works Separate the compressor from the equipment before disconnecting the air pipe Do not disconnect any piping when there is residual air pressure inside of the pipe Remove the seal tape completely after removing the piping Loose seal tape can clog up the system Releasing residual pressure Byp...

Page 22: ... the cooling fan will rotate and hot air will be exhausted from the ventilation grille Location of the ventilation grille Right Side Open the IN Out side valve slowly Make sure the bypass valve is completely closed Confirm there are no air leaks Depending on the condition of compressed air or ambient temperature the cooling fan sometimes alternates between start stop at the beginning Then the refr...

Page 23: ... this may cause safety devices to trip due to over load If it is not possible to restart refer to Chapter 5 Troubleshooting 3 5 Check points before restart Check following points before you start operation If any abnormalities occur immediately stop the operation Turn off the ON OFF switch follow by the breaker of the main power supply There are no air leaks Air pressure temperature flow rate and ...

Page 24: ...1 Service Record 4 2 Periodical Maintenance As a preventive maintenance clean following parts periodically Auto Drain Once a month Note Note If they are too dirty replace them and shorten the period of maintenance for next time Clean any dust and other foreign particles from the ventilation area with vacuum cleaner or air blow nozzle once a month During air blowing wear protective goggles and mask...

Page 25: ...atch the eye marks Remove thumb from the lock button and pull the case assembly down slowly vertically to remove the case assembly 5 Put aqueous solution of neutral detergent into the case assembly and shake it to clean 6 Check case O Ring for damage such as scarring twist deformation or foreign matters adhering to it Then apply grease thinly and fit it in the gap of the case assembly 7 Load the a...

Page 26: ...in tube is installed according to original After the cock is closed of Residual Pressure Release Cock the drain tube is installed according to original Residual Pressure Release Cock when the cock is opened 10 Open the ball valve ...

Page 27: ...m the wall Clean the ventilation grilles once a month Reset the protective circuit by referring to 5 2 How to reset the thermal relay and high pressure switch Only IDFB55E 75E Temperature of the Compressed air is too high Improve the ventilation system around air or make ambient temperature low Reduce the temperature of the compressed air by installing an additional aftercooler before the air drye...

Page 28: ...een zone without warm air exhausted from the ventilation grille Temperature of the compressed air is too high Improve the ventilation system around air or make ambient temperature low Reduce the temperature of the compressed air by installing an additional aftercooler before the air dryer Bypass valve of air dryer is not fully closed Close the valve completely Drain is not discharged from auto dra...

Page 29: ...nd left side and upper side in the electric parts bracket Confirm that a green indication does not appear in the indication window of thermal relay If the green indication appears there are other possible causes and contact an SMC Authorized Dealer keeping the power supply on Press the blue reset button and confirm that the green indication comes to appear at the indication window Put back the fro...

Page 30: ... 10 60Hz Note4 1φ AC230V 10 60Hz Note4 3φ AC460V 10 60Hz Note4 Starting Current and LRA Note2 42A 26A 30A 27A Operating Current Note2 9A 4 5A 5 6A 3 8A Power Consumption Note2 1000W 1270W 2400W Electrical Specification Circuit Breaker Capacity Note3 15A 10A Condenser forced air cooling Refrigerant R134a HFC R407C HFC Refrigerant Charge Quantity 18 7 0 4oz 530 10g 25 7 0 4oz 730 10g 15 2 0 4oz 430 ...

Page 31: ...AIN DRAIN TUBE BALL VALVE LENGTH 39 4 1000 VENTILATION VENTILATION THERMOMETER EVAPORATION WITH LAMP SWITCH DRAFT AIR OUTLET AIR INLET AIR OUTLET 4XDIA 13 4XDIA 0 5 PORT SIZE PORT SIZE UNIT inch mm A B C D E F G H J K L M N P 30 5 775 33 7 855 13 4 340 26 8 680 IDFB37E 1 2 Model Port Size Dimensions inch mm IDFB22E 1 11 4 290 24 5 623 5 3 134 15 9 405 27 5 698 1 25 3 7 93 1 8 46 23 6 600 3 3 85 12...

Page 32: ...r OLR Overload Relay FM Fan Motor MC1 2 Magnetic Contactor C01 Capacitor For Fan Motor ILS Switch with Lamp PRS1 Pressure Switch PRS2 High Pressure Switch TB Terminal Block T Transformer THR Thermal Relay PRR Phase Reversal Relay GFCI Ground Fault Circuit Interrupter EDV Electronic Drain Valve PE TB GFCI For Otion R L1 L2 L3 PRR FM P P EVD For Otion V THR PRS1 PRS2 PRR ILS MC2 CM OLR PE THR MC1 C0...

Page 33: ... dry air is heated by the re heater until it gets about the same temperature as that of ambient air It is then discharged from air dryer outlet Refrigerant Circuit The Fluorocarbon charged in the refrigerant circuit is compressed by the compressor and cooled by the condenser to become liquid Then going through the capillary tube the refrigerant pressure and temperature evaporating temperature decr...

Page 34: ...e the auto drain if air pressure remains of the product When removing the auto drain stop the supply of air to the primary side of the product exhaust the air from the secondary side and ensure there is no residual pressure If the air pressure is left at the inside of the product parts could suddenly pop out and cause accident when loosened 2 Put gloves to prevent injury when removing the auto dra...

Page 35: ... X2110 AD48 8 X2110 Max operating pressure 240psig 1 6MPa Auto drain type Float type Auto drain valve type N O Normal Open Open under non energized status Operating pressure 15 to 240psig 0 1 to 1 6MPa Operating fluid Compressed air IDFB22E 37E KQ2H11 02S Thread Symbol N 3 8 Thread Symbol N AD48 8 X2110 Thread Symbol None KQ2H10 02S Thread Symbol None AD48 8Z X2110 Thread Symbol N φ10 Thread Symbo...

Page 36: ... obserbing the following points 1 Be sure to shut off the power supply before wiring For safety do not perform any work on the unit with the power supply on The power supply cannot be completely shut off just by turning off the illuminated switch Be sure to turn off all power lines connected to the product 2 Supply the power from a stable source free from surges 3 Provide the power suitable for th...

Page 37: ...nel 2 Take off the GFCI cover Only IDFB55E 75E 3 Insert the power cable prepared by the customer into the power code fixture and bring the power cable near the terminal base through the base hole 4 Connect the power cable to the terminal of the GFCI 5 Put back the GFCI cover Only IDFB55E 75E 6 Put back the front panel L N Connect to power cable Connector width 0 37inch 9 5mm or less Connect to ear...

Page 38: ...n for Option R 8 3 IDFB55E 75E L1 L2 L3 Connect to power cable Connector width 0 4inch 10mm or less Connect to earth cable Connector width 0 4inch 10mm or less Front panel GFCI Electrical entry Screw M4 10 GFCI cover ...

Page 39: ...he power supply before wiring For safety do not perform any work on the unit with the power supply on The power supply cannot be completely shut off just by turning off the illuminated switch Be sure to turn off all power lines connected to the product 2 Supply the power from a stable source free from surges 3 Be sure to mount the Ground Fault Circuit Interrupter GFCI with adequate sensitivity and...

Page 40: ... the motor 9 4 How to connect the power supply and signal cable Connect the power cable and signal cable in the following procedures 1 Take off the front panel 2 Insert the power cable prepared by the customer into the power code inlet with rubber grommet and bring the power cable near the terminal block through the base hole 3 Connect the power cable to the terminal 4 Insert the signal cable prep...

Page 41: ...t Power code inlet IDFB55E 75E 3 2 1 Connections for customer Another earth cable Connector width 0 25inch 6 5mm or less Earth cable connector width 0 4inch 10mm or less Power cord AWG16 1 25mm 2 to AWG14 2mm 2 Signal cord AWG16 1 25 mm 2 to AWG14 2mm 2 Earth cable connection Screw M4 10 ...

Page 42: ...essor Motor FM1 6 Fan Motor OLR Overload Relay Inside of compressor terminal cover C1 Capacitor For Compressor Motor ILS Switch with Lamp PRS Pressure Switch TB Terminal Block MC Magnetic Contactor TDR Time Delay Relay GFCI Ground Fault Circuit Interrupter EDV Electronic Drain Valve SYMBOL DESCRIPTION CM Compressor Motor OLR Overload Relay FM Fan Motor MC1 2 Magnetic Contactor C01 Capacitor For Fa...

Page 43: ...n removing the auto drain stop the supply of air to the primary side of the product exhaust the air from the secondary side and ensure there is no residual pressure If the air pressure is left at the inside of the product parts could suddenly pop out and cause accident when loosened 2 Put gloves to prevent injury when removing the auto drain 3 Operator could touch the drain waste from repalced aut...

Page 44: ...wer supply voltage of dryer AC115V AC230V AC460V Order number service parts IDF S0199 IDF S0198 IDF S0302 Max operating pressure 240psig 1 6MPa Fluid Drain Power supply voltage of drain timer AC115V 10 60Hz AC230V 10 60Hz AC230V 10 60Hz ON time 0 5sec OFF time 0 5min ON OFF ON SEC OFF MIN 0 5 2 4 6 8 10 0 5 1 2 3 4 5 Built in strainer Ball valve Test switch Strainer lid IDF S0199 AC115V IDF S0198 ...

Page 45: ...uto drain stop the supply of air to the primary side of the product exhaust the air from the secondary side and ensure there is no residual pressure If the air pressure is left inside of the product parts could suddenly pop out and cause accident when loosened 2 Put gloves to prevent injury when removing the auto drain 3 Operator could touch the drain waste from repalced auto drain Follow the proc...

Page 46: ...so that port is not blocked by dust etc 3 Close the ball valve before removing the heavy duty auto drain and open the bleed valve or push the flushing button and confirm air pressure is released Model IDFB55E 75E 46 L Order number service parts ADH E400 Auto drain type Floating type Auto drain valve type N O normally opened Open in the case of pressure loss Max operating pressure 240psig 1 6MPa Wo...

Page 47: ...12 Service Record 12 1 12 Service Record 12 1 Service Record It is recommended to keep a maintenance service record Parts No Description Maintenance Service Work Description Date ...

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