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IDX-OM-M051-B 

 
 

 

 
 
 

 

 

 

PRODUCT NAME 

 

Refrigerated Air Dryer 

 

MODEL 

 

IDF100F-30-

W

, IDF125F-30-

W

 

IDF150F-30-

W

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

 
 

 

 

© 2019 SMC CORPORATION All Rights Reserved.

This manual is intended to explain the installation and operation of the product. 
Only people who understand the basic operation of the product, or have basic 
knowledge and ability to handle industrial machinery, are allowed to work on the 
product. 
 

Keep this manual available whenever necessary. 

Summary of Contents for IDF100F-30 W Series

Page 1: ...ON All Rights Reserved This manual is intended to explain the installation and operation of the product Only people who understand the basic operation of the product or have basic knowledge and abilit...

Page 2: ...systems 2 JIS B 8370 General rules for pneumatic equipment This manual is intended to explain the installation and operation of the product Only people who understand the basic operation of the produ...

Page 3: ...Name and Function of Parts 1 1 Part number of product 1 1 1 2 Options of product 1 2 1 2 1 Anti corrosive treated copper tube option C 1 2 1 2 2 Medium pressure type option K 1 2 1 2 3 Metal name plat...

Page 4: ...2 Maintenance of auto drain 4 5 4 2 3 Maintenance of timer type solenoid valve with auto drain Option V 4 8 4 2 4 Maintenance of operating time accumulator 4 8 Chapter 5 Troubleshooting 5 1 Troublesh...

Page 5: ...ained about this product Training without having sufficient knowledge about safety is very dangerous Training must not be conducted without consideration to safety This manual must be kept available t...

Page 6: ...void it i 2 Hazard classification and locations of hazard labels The product has various potential hazards and they are marked with warning labels Read this section before starting any work on the pro...

Page 7: ...manual i 2 2 Warning related to electricity The product is operated at a high voltage and contains the power supply isolated by the cover panel Do not operate the product without cover panels fitted...

Page 8: ...art is loosened it may cause sudden lurching or other unexpected accidents i 2 6 Location of hazard label Warning Fully read and understand the contents of the hazard labels Do not peel or rub off the...

Page 9: ...nly people who have sufficient knowledge and experience about the product and its accessories are allowed to recover the refrigerant Only maintenance personnel or people who have sufficient knowledge...

Page 10: ...f the hazard labels Carefully confirm where the hazard labels are affixed i 2 9 Other labels Confirm the model and specifications described in the label Front CAUTION 1 Read manual before operation 2...

Page 11: ...are allowed to recover the refrigerant Only maintenance personnel or people who have sufficient knowledge and experience are allowed to open the cover panels of the product The type and necessary amo...

Page 12: ...mage incurred due to the failure of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products C...

Page 13: ...V and specified to have the facility water piping direction on the right side the part number will be IDF100F 30 CRVW4 Name and Function of Parts Symbols for specifying the Option 1 facility water pi...

Page 14: ...te option P This is the option that changes the label identifying the model and specifications of the product to a metal plate 1 2 4 Ground fault circuit interrupter option R This is the option provid...

Page 15: ...erant Condensation pressure gauge Displays the condensed pressure of refrigerant Operating time accumulator Displays the accumulated operation time It cannot be reset Part A Air inlet piping A port to...

Page 16: ...B Facility water outlet When the piping direction is specified as the left side symbol 5 Facility water inlet When the piping direction is specified as the left side symbol 5 Connect the attached Y sh...

Page 17: ...e electric wire 5 5mm 2 or more L1 L2 L3 Power supply PE Ground Terminal block for signal To the user s machine Terminal connecting screw M3 Crimped terminal width 6 5mm or less Applicable electric wi...

Page 18: ...ectric wire 5 5mm 2 or more L1 L2 L3 Power supply PE Ground Terminal block for signal To the user s machine Terminal connecting screw M3 Crimped terminal width 6 5mm or less Applicable electric wire 1...

Page 19: ...tallation and maintenance of the product including dangerous work 2 1 Transportation Be sure to follow the instructions below when transporting the product The product is filled with refrigerant Trans...

Page 20: ...adiation microwaves In a location that is subjected to potential lightning strikes In a location with an altitude of 2 000 metres or higher In a location where the product is affected by strong vibrat...

Page 21: ...bolts 1 set 4 pcs set When using this set of foundation bolts a large flat washer is also necessary If there is not enough space around the ventilation ports of the product loss of the original perfor...

Page 22: ...mperature and connect so that it will not have leakage Be sure to install a bypass pipe to allow maintenance without stopping the air compressor The bypass piping should be prepared by the user 2 2 4...

Page 23: ...be firmly to prevent it from vibrating during draining Ensure the drain tube does not rise up Do not bend or crush the drain tube When installing the product take care not to place the product on the...

Page 24: ...rear panel Caution When handling the rear panel be sure to wear protective gloves to prevent injuries from its sharp edge 2 2 6 Draining piping for condensed water When the product is used in a envir...

Page 25: ...er supply of the prodct Wiring of power supply Be sure to install an ground fault circuit interrupter to the power supply To be prepared by the user Sensitivity of leak current 30mA or less Rated curr...

Page 26: ...for details Connect the signal cable to the terminal block on the left The connection size is M3 Applicable crimped terminal width 6 5mm or less Wiring procedure 1 Remove the front panel of the produc...

Page 27: ...ody 5 Return the panel to the original position 2 4 Reinstallation of the product Caution Only people who have sufficient knowledge and experience about the product and its accessories are allowed to...

Page 28: ...l air pressure from the product For details refer to maintenance of the auto drain in Chapter 4 4 2 Parts requiring regular maintenance Removal of facility water piping Drain the facility water in acc...

Page 29: ...letely closed Ball valve Check the ball valve of the auto drain is open Check the ground fault circuit interrupter built into the product is turned on if option R is selected Facility water piping Che...

Page 30: ...ternal switch as well 2 The lamp will go off and operation will stop 3 4 Precautions for restarting operation Allow at least 3 minutes before restarting the product If the product is restarted within...

Page 31: ...amp and in accordance with the procedure shown in 5 2 Caution Allow at least 3 minutes before restarting the product If the product is restarted within 3 minutes it can fail to start or it may start a...

Page 32: ...1 START signal At start Closed At stop Open Including FAULT error Open 2 FAULT signal Protective equipment in operation Closed Protective equipment not in operation Open If the product is stopped by...

Page 33: ...ted read the cautions below carefully and conduct maintenance of the condenser 1 Facility water In general ground water or tap water industrial water is assumed to be used as facility water for the wa...

Page 34: ...3 or less 0 3 or less Free carbon dioxide mg L 4 0 or less 4 0 or less 4 0 or less Stability index 6 0 to 7 0 or less Water quality inspection Once a month If tap water or ground water well water is...

Page 35: ...y closing it when cleaning the Y shaped strainer The pressure of the facility water circuit can be checked and cleaning can be performed easily by mounting a pressure gauge 4 Cleaning of the facility...

Page 36: ...ct by the following methods How much scale comes off Confirm change reduction in the pressure drop of the facility water system with discharge pressure of the pump a Operation procedure of the circula...

Page 37: ...accidents When removing the panel wear protective gloves to prevent injuries Danger Do not remove the auto drain while operating the product There are parts that get hot and the power supply is at a h...

Page 38: ...replacing the element or performing the maintenance of the auto drain As a preventive maintenance press the flush button of the heavy duty auto drain regularly to clean the discharge valve for flushin...

Page 39: ...sembly If the O ring gets dirty wipe its surface with a soft cloth and check there are no flaws and deformation If any flaw or deformation is found they can cause leakage after reassembly and so the O...

Page 40: ...and take out the built in strainer and clean 4 Put back the built in strainer and its cap and open the valve at the inlet of condensate and check there is no leakage before using 4 2 4 Maintenance of...

Page 41: ...es of the battery charge disassemble press and deform or throw the battery into a fire The battery can burst or cause a fire or liquid leakage Battery replacement procedure 1 Turn off the power supply...

Page 42: ...battery do not touch the display and parts 6 Before inserting the battery wipe its surface to clean it 7 Connect the positive and negative sides of the battery correctly 8 After the replacement of the...

Page 43: ...out solving the cause can cause a serious accident The 3 phase power supply is connected incorrectly Swap over the connection of 2 of the 3 wires R and T phases The external switch for remote operatio...

Page 44: ...water temperature is high Reduce the facility water temperature as much as possible Reconsider the cooling tower Foreign matter has accumulated on the strainer and the facility water flow rate has dec...

Page 45: ...thermal relay 1 Turn off the switch with lamp 2 Remove the front panel The terminal block for the power supply has the thermal relay as shown in the figure on the right 3 Check the operation indicato...

Page 46: ...t interrupter ground fault over current etc The ground fault display button white has popped up Ground fault The ground fault display button white remains pressed Over current 1 Turn off the switch wi...

Page 47: ...Facility water pressure drop 50 60Hz Note 6 MPa 0 07 to 0 1 Cooling tower capacity Note 7 kW RT 9 2 11 5 2 5 14 5 3 2 Electric specifications Power supply voltage frequency 3 phase AC200V 50Hz AC200 2...

Page 48: ...conditions in which the facility water inlet temperature is 32 o C and the outlet temperature is 37 o C t 5 o C when the rated load is applied Note 6 Facility water flow rate when the rated load is a...

Page 49: ...Facility water inlet Facility water outlet Facility water inlet 50 143 Y shaped strainer 1 2 is also available The opposite side O D 10 Length approx 2m condensed water Drain tube for 17 or less Elec...

Page 50: ...wire diameter 17 or less Power supply cable fixture Electric wire diameter 14 to 18 Inside diameter 25 4xEye bolt Compressed Air outlet JIS flange 65A 10K For Option K 16K Compressed Air inlet Symbol...

Page 51: ...tion of parts Terminal block for power supply Operation time accumulator Condensed pressure gauge Evaporation thermometer Air pressure gauge Switch with lamp Compressed Air inlet For Option K 16K JIS...

Page 52: ...lay TB1 2 Terminal block SWL Switch with lamp PRR Phase reversal relay PRS2 High pressure switch PRS3 Low pressure switch PLC Controller HM Operation time accumulator GFCI Ground fault circuit interru...

Page 53: ...ir Refrigerant circuit The HFC gas contained in the refrigerant circuit is compressed by the compressor and cooled and liquefied by the condenser When passing through the capillary tube the HFC gas is...

Page 54: ...nditions ambient temperature installation environment etc and is not guaranteed The number of years stated is a reference value for a running rate of 12 hours per day JEMA x 300 days Also the replacem...

Page 55: ...rvice Record 7 1 Service Record 7 1 IDX OM M051 IDF100F 150F W 7 1 Service Record It is recommended to keep a maintenance service record Parts No Description Maintenance Service Work Description Date...

Page 56: ...Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacturer 2020 SMC Corporation...

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