SMC Networks HRL Series Manual Download Page 22

HRL 

Series

Cooling Capacity Calculation

HRL200-A

Required Cooling Capacity Calculation

Example 3: When there is no heat generation, and when cooling the object below a certain temperature and period of time.

Heat quantity by cooled substance (per unit time)  : Unknown [W] ([J/s])

Cooled substance 

: Water

Cooled substance mass 

: (= 

ρ

 x V) [kg]

Cooled substance density 

ρ

 

: 1 [kg/L]

Cooled substance total volume 

: 250 [L]

Cooled substance specific heat 

: 4.186 x 10

3

 [J/(kg·K)]

Cooled substance temper

ature when cooling begins 

T

0

 : 305 [K] (32 [

°

C])

Cooled substance temper

ature after t hour 

T

: 293 [K] (20 [

°

C])

Cooling temperature difference  

: 12 [K] (= T

0 – 

T

t

)

Cooling time  t 

: 900 [s] (= 15 [min])

  Refer t

o th

e following for t

h

e typical p

h

ysical property values by circulatin

g flui

d.

Q =                               = 

=                                             = 13953 [J/s] 

 14.0 [kW]

Cooling capacity = Considering a safety factor of 20%,

14.0 [kW] x 1.2 = 

m x C x (T

0

 – T

t

)

t

ρ

 x V x C x  T

t

1 x 250 x 4.186 x 10

3

 x 12

900

16.8 [kW]

Precautions on Cooling Capacity Calculation

1. Heating capacity

When

 

the

 circulating 

fluid

 temperature is set above room temperature, it needs to be 

heated

 by 

the

 

the

r

mo-chille

r. 

The

 

heating

 capacity depends on 

the

 circulating 

fluid tempe

rature.

 Consider the 

radiation r

ate and heat capacity of the user’s equipment and che

ck bef

orehand if the required heating capacity is pr

ovided.

2. Pump capacity

<Cir

culating fluid fl

ow rate>

Circulating 

flui

ow rate varies depending on t

h

e circulating 

uid dis

ch

arge pressure. Consider t

he

 installation 

h

ei

gh

t difference 

between 

the

 

the

r

mo-chiller

 and 

the

 user

s equipment, and 

the

 piping resistance 

such

 as circulating 

fluid

 pipings, or piping size, or 

piping curv

es in the machin

e.

 Che

ck bef

orehand if the required fl

o

w is achi

ev

ed, using the pump capacity cu

rves.

<Cir

culating fluid dis

charge pressure>

Circulating fluid discharge pressure has the possibility to increase up to the maxi

m

um pressure in the pump capacity cu

rves.  

Che

ck bef

orehand if the circulating fluid pipings or circulating fluid circuit of the user’

s equipment are fully durab

le against this pressur

e.

Circulating Fluid Typical Physical Property Values

1. This catalog uses the following values f

or density and specific heat in calculating the required cooling capacit

y.

Density  

ρ

: 1 [kg/L] (or, using conventional units, w

eight 

volume ratio   = 1 [kgf/L] )

Specific heat  

C: 4.19 x 10

3

 [J/(kg·K)] (or, using conventional units, 1 x 10

3

 [cal/(kgf·

°

C)])

2. Values f

or density and specific heat 

change slightly according to temperature shown below. Use this as a reference.

Water

P

h

ysical property

value

Temperature

Density 

ρ

[kg/L]

Specific heat C

[J/(kg·K)]

Conventional units

Weight volume ratio   [kgf/L] Speci

c heat C [cal/(kgf·

°

C)]

  5

°

C

1.00

4.2   x 10

3

1.00

1 x 10

3

10

°

C

1.00

4.19 x 10

3

1.00

1 x 10

3

15

°

C

1.00

4.19 x 10

3

1.00

1 x 10

3

20

°

C

1.00

4.18 x 10

3

1.00

1 x 10

3

25

°

C

1.00

4.18 x 10

3

1.00

1 x 10

3

30

°

C

1.00

4.18 x 10

3

1.00

1 x 10

3

35

°

C

0.99

4.18 x 10

3

0.99

1 x 10

3

40

°

C

0.99

4.18 x 10

3

0.99

1 x 10

3

Example of conventional units (Reference)

Heat quantity by cooled substance (per unit time) : Unkno

wn [cal/h] 

 [W]

Cooled substance 

: Water

Cooled substance w

eight 

: (= 

ρ

 x V) [kgf]

Cooled substance w

eight 

volume ratio    : 1 [kgf/L]

Cooled substance total volume 

: 250 [L]

Cooled substance specific heat 

: 1.0 x 10

3

 [cal/(kgf·

°

C)]

Cooled substance temper

ature when cooling begins

 T

0

 : 32 [

°

C]

Cooled substance temper

ature after t hour

 T

t

 : 20 [

°

C]

Cooling temperature difference  

: 12 [

°

C] (= T

0

 – T

t

)

Cooling time  t 

: 15 [min]

Conversion factor:

 hours to mi

nutes 

:

 60 [min/h]

Conversion factor:

 kcal/h to kW

 

:

 860 [(cal/h)/W]

Q =                              = 

 13953 [W] = 14.0 [kW]

Cooling capacity = Considering a safety factor of 20%,

14.0 [kW] x 1.2 = 

m x C x (T

0

 – T

t

)

t x 860

 x V x 60 x C x  T

t x 860

1 x 250 x 60 x 1.0 x 10

3

 x 12

15 x 860

16.8 [kW]

   

This is the calculated 

value b

y changing the fluid tempe

rature only.  

Thu

s, it var

ies substantially depending on the 

w

ater bath or piping shap

e.

21

The

r

mo-chiller

Water bath

V

After 15 minutes, cool 32

°

C down to 20

°

C.

20

°

C

Q x  t: Heat capacity [kJ]

21

Summary of Contents for HRL Series

Page 1: ...Cooling capacity kW 9 19 26 CH1 Oscillator 1 Max 1 5 CH2 Optical system Temperature stability C 0 1 0 5 Set temperature range C 15 to 25 20 to 40 1 1 CH2 CH1 CH2 CH1 HRSH200 HRL200 HRS012 Dual thermo...

Page 2: ...with a general refrigerant circuit that controls the compressor by turning the power ON OFF and with a bypass to the circulating uid circuit 1 For HRL300 A 20 mm Space saving Reduced wiring labor Keep...

Page 3: ...emperature difference as high temperature stability can be achieved even with a small size tank This also contributes to space saving One compressor controls 2 channels which realize the independent t...

Page 4: ...screen Set values can be entered from the touch panel Model Cooling method Cooling capacity Power supply Function Accessories CH1 CH2 HRL100 Air cooled refrigeration 9 kW 1 kW Max 1 5 kW 3 phase 200...

Page 5: ...ssigned for specified type of signals Ex 1 Ex 2 Ex 3 Circulating fluid temperature setting Start and stop Circulating fluid discharge temperature Circulating fluid discharge pressure Run and stop stat...

Page 6: ...perating time of a fan Usage time of a DI filter Usage time of a dustproof filter Operation time of a chiller Improved usability and visibility When any alarm is generated the screen automatically mov...

Page 7: ...option Only 200V as an option HRSH Inverter type 0 1 5 to 35 Outdoor installation IPX4 400V as standard 200V as an option Only 200V as an option HRL Inverter dual type CH1 0 1 15 to 25 9 kW 19 kW 26 k...

Page 8: ...F2 200 Pressure Sensor for General Fluids PSE56 Pressure Sensor Controller PSE200 300 300AC Refer to the Web Catalog for details S Coupler KK Series T TU TH TD TL TLM Material Nylon Polyurethane FEP F...

Page 9: ...ommended External Piping Flow p 14 Cable Specifications p 14 Operation Display Panel p 15 Alarm p 15 Communication Functions p 16 Optional Accessories p 19 Cooling Capacity Calculation Required Coolin...

Page 10: ...PBT POM PU PC PVC EPDM NBR CH2 Stainless steel Alumina ceramic Carbon Fluororesin PP PBT POM PU PVC PPS AS PS EPDM NBR Ion replacement resin Electrical system Power supply 3 phase 200 VAC 50 Hz 3 pha...

Page 11: ...id temperature C Cooling capacity kW 35 30 25 20 15 10 5 0 Ambient temperature 32 C Ambient temperature 45 C Cooling capacity kW Circulating fluid temperature C 0 0 0 5 1 0 1 5 2 0 2 5 3 0 20 30 40 Am...

Page 12: ...r for Lasers Anchor bolt mounting position View A Ventilation air outlet Ventilation air inlet Ventilation air inlet A 677 627 330 10 954 1538 40 or less 715 984 1026 HRL100 A 20 Dimensions For piping...

Page 13: ...Thermo chiller for Lasers HRL Series Anchor bolt mounting position View A 715 40 or less 954 330 10 1538 984 1026 677 627 Ventilation air outlet Ventilation air inlet Ventilation air inlet A HRL200 A...

Page 14: ...r Lasers Anchor bolt mounting position View A Ventilation air outlet Ventilation air inlet 850 40 or less 1079 330 10 1839 1109 1145 750 700 A Ventilation air inlet HRL300 A 20 Dimensions For piping p...

Page 15: ...0 VAC 60 Hz M5 R5 5 5 4 cores x 5 5 mm2 4 cores x AWG 10 including grounding cable 30 30 HRL200 A 20 R8 5 4 cores x 8 mm2 4 cores x AWG 8 including grounding cable 40 HRL300 A 20 50 An example of the...

Page 16: ...normal rise of circulating uid temperature AL10 CH1 High Temp CH1 circulating uid temperature rise AL11 CH1 Low Temp CH1 circulating uid temperature drop AL12 CH1 TEMP READY Alarm CH1 TEMP READY alarm...

Page 17: ...make sure that the total load current is 200 mA or less User s system side To the thermo chiller 24 VDC 15 V 100 ANALOG COM 24 COM 1 24 COM 24 VDC Output 4 7 k 4 7 k 4 7 k 15 V 15 V 100 15 V ANALOG C...

Page 18: ...11 Analog output signal 1 Output CH2 circulating fluid temperature 1 12 None Cannot be connected 3 13 None Cannot be connected 3 14 24 COM output Common of contact input signal Output 15 Common of con...

Page 19: ...his product 31st slave SD SD SG 2 SD 7 SD 5 SG This product 1st slave 2 SD 7 SD 5 SG 2 SD 7 SD 5 SG Do not connect with other pins Standards RS 232C Circuit diagram One thermo chiller for one master M...

Page 20: ...ed per unit HRS S0214 Dustproof lter Upper 1 For HRL100 200 A 2 pcs are used per unit HRS S0185 Dustproof lter 1 For HRL300 A 4 pcs are used per unit HRS PF006 Particle lter element 1 Common to each m...

Page 21: ...60 s min 1 Refer to page 21 for the typical physical property value of tap water or other circulating uids Q qm x C x T2 T1 19535 J s 19535 W 19 5 kW Cooling capacity Considering a safety factor of 20...

Page 22: ...pump capacity curves Check beforehand if the circulating uid pipings or circulating uid circuit of the user s equipment are fully durable against this pressure Circulating Fluid Typical Physical Prop...

Page 23: ...uid are not left inside the pipings During operation Air cooled type 2 C to 45 C 5 In locations where condensation may occur 6 In locations which receive direct sunlight or radiated heat 7 In location...

Page 24: ...enough for it to come out the other side 3 Be careful not to bump the fork to the cover panel or piping ports Transportation Carriage Movement Warning 3 Hanging transportation 1 Crane manipulation and...

Page 25: ...it may become impossible to circulate the circulating uid Proceed with caution Mounting Installation Caution 3 Refer to the Operation Manual for this product and secure an installation space that is...

Page 26: ...system Circulation type Make up water Item Unit Standard value In uence Corrosion Scale generation Standard item pH at 25 C 6 0 to 8 0 Electric conductivity 25 C S cm 100 1 to 300 1 Chloride ion Cl m...

Page 27: ...Caution If operating in the conditions below the protection circuit will activate and an operation may not be performed or will stop Power supply voltage is not within the rated voltage range of 10 I...

Page 28: ...r in a place exposed to direct sunlight 2 Installation on equipment in conjunction with atomic energy railways air navigation space shipping vehicles military medical treatment combustion and recreati...

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