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SMC Networks EX600-AX, Operation Manual

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SMC Networks EX600-AX Operation Manual Download Page 66

 

 
 

 

- 66 - 

No.EX##-OML0007  

             

 

 

   

   
   

 

Unit diagnostics 

   

 

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Summary of Contents for EX600-AX

Page 1: ...No EX OML0007 Fieldbus system DeviceNetTM compatible PRODUCT NAME EX600 SDN EX600 DX EX600 DY EX600 AX EX600 ED MODEL Series...

Page 2: ...ng and installation 25 Error display 26 Specifications 27 Digital Output Unit 30 How to order 30 Name and function of the parts 31 Mounting and installation 31 Error display 32 Specifications 32 Analo...

Page 3: ...pment The product specified here may become unsafe if handled incorrectly The assembly operation and maintenance of machines or equipment including our products must be performed by an operator who is...

Page 4: ...wer supply Stop the air supply exhaust the residual pressure and verify that the air is released to atmosphere before performing maintenance Otherwise injury can result Caution The product is provided...

Page 5: ...se suitable surge protection when a surge generating load such as a solenoid valve is to be directly driven Prevent any foreign matter from entering this product Do not expose the product to vibration...

Page 6: ...l of an isolating transformer that meets the following conditions Maximum voltage with no load less than 30 Vrms 42 4 Vpeak Maximum current Less than 8 A including when short circuited Limited by circ...

Page 7: ...ion SI unit Performs fieldbus communication and solenoid valve manifold ON OFF output Digital input unit For connecting sensors with switch output capability PNP and NPN types are available Digital ou...

Page 8: ...gas N NPN input Input that receives data from sensor with an NPN output signal N NPN output Output that switches a load through an NPN transistor The ve side of the load is connected to a common ve Fo...

Page 9: ...ssemble the unit as a manifold Connect a unit to the end plate Digital input units digital output units and analogue units can be connected in any order Tightening torque 1 5 to 1 6 N m Add more units...

Page 10: ...nit to the manifold valves Insert the valve plate into the valve plate mounting groove at the side of the SI unit Fix using the valve plate fixing screws Tightening torque 0 7 to 0 8 N m Note Please d...

Page 11: ...orcing brace EX600 ZMB1 Fix and tighten the end plate at one end of the unit as shown in the figure below Tightening torque 0 7 to 0 8 N m Fix the end plate at the valve side after referring to the ma...

Page 12: ...ue 0 7 to 0 8 N m 2 End plate bracket EX600 ZMA2 1 Intermediate reinforcing brace EX600 ZMB2 Hook the DIN rail mounting groove onto the DIN rail See the figure below Press the manifold using the side...

Page 13: ...the mark the connector will not mate with the receptacle Turn the connector clockwise It stops when turned 1 4 turn Turn it further When the connector is turned 1 2 turn from the original position the...

Page 14: ...nector BUS OUT socket Connector for fieldbus output BUS IN and BUS OUT are connected inside the unit 5 Marker groove Groove to mount a marker 6 Connector For handheld terminal Socket 7 Valve plate mou...

Page 15: ...ng the network connect using the BUS OUT connector to increase the number of DeviceNet slave stations Note Be sure to place a seal cap on any unused connectors Placing the seal cap appropriately enabl...

Page 16: ...h other parts other than the setting switch Failure can be caused by damaged parts or short circuit Ensure the power is turned OFF before setting switches All switches are set to OFF or 0 when deliver...

Page 17: ...itch settings become effective when power is applied to the unit V_SEL switch A function to select the number of points occupied by valve outputs Select the output points size occupied by the SI unit...

Page 18: ...t data only factory setting 0 byte OFF ON 1 Input data system diagnostics 4 byte ON OFF 2 Input data system diagnostics unit diagnostics max 10 units 6 byte ON ON 3 Note Input data system diagnostics...

Page 19: ...ion with the manifold configuration If the configuration is different a diagnostic error will be generated Setting 2 No 5 Description OFF Normal operation mode factory default ON Manifold configuratio...

Page 20: ...er has exceeded the set value Communication error between units Check the connection between units Error diagnostic detected the error of a unit other than the SI unit Abnormal power voltage for contr...

Page 21: ...the node address set correctly Is the communication speed of the PLC and the slave unit the same Is the cable length within specification Is the wiring including cables and connections correct Have t...

Page 22: ...hannels selectable Connected load Solenoid valve with indicator lamp and surge voltage protection circuit 24 VDC 1 5 W SMC Supply voltage 24 VDC 10 5 Output for com error HOLD CLEAR Force ON Valve out...

Page 23: ...23 No EX OML0007 Outline dimensions 55 2 106 10 7 47 11 5 56 4 22 1...

Page 24: ...signals and power supplies to the adjacent unit No Name Description 1 Status LED Indicates the unit status Refer to the Error display section for further details 2 Connector input Connector for digit...

Page 25: ...12 5 pin connector Wiring diagrams EX600 DXPB EX600 DXPD EX600 DXNB EX600 DXND No Name Description 1 Status LED Indicates the unit status Refer to the Error display section for further details 2 Conne...

Page 26: ...ption of max 0 5 mA an open circuit may not be detected Error display Status LED displays the power supply and operation status These can be checked according to the following LED Status Descriptions...

Page 27: ...e of 24 V At PNP input between the pin for input terminal and for sensor supplied voltage of 0 V 2 wires 0 5 mA Point Note2 Input Open circuit detection current Note2 3 wires 0 5 mA Connector Note2 Cu...

Page 28: ...on Connector 0 1 2 3 4 5 6 7 Pin 2 Bit 1 Bit 3 Bit 5 Bit 7 Bit 9 Bit 11 Bit 13 Bit 15 Input signal Pin 4 Bit 0 Bit 2 Bit 4 Bit 6 Bit 8 Bit 10 Bit 12 Bit 14 Table for input signal EX600 DX C Connector...

Page 29: ...29 No EX OML0007 Outline dimensions EX600 DX B 52 5 56 4 8 106 10 7 22 1 47 EX600 DX C 22 1 106 0 3 56 4 52 5 10 7 47...

Page 30: ...it How to order EX600 DY Digital output Connector and number of channel Output specification Symbol Description P PNP N NPN Symbol Connector Output channels B 4 x M12 5 pin 8 channels Note Output equi...

Page 31: ...e Power supply for output DigitalOutput unit End plate Power supply for output Short Open circuit detection Short Open circuit detection Short Open circuit detection Short Open circuit detection Note...

Page 32: ...SMC Specifications Model EX600 DYPB EX600 DYNB Output style PNP NPN Output connector M12 5 pin Socket Note1 Output channel 8 channels 2 channels connector Rated load voltage 24 VDC Supplied from power...

Page 33: ...ation between the connector position and the output data allocation Table for output signal EX600 DY B Outline dimensions 52 5 56 4 8 106 10 7 22 1 47 Connector position Connector 0 1 2 3 Pin 2 Bit 1...

Page 34: ...achieve IP67 protection No Name Description 1 Status LED Indicates the unit status Refer to the Error display section for further details 2 Connector input Connector for analogue inputs M12 5 pin soc...

Page 35: ...ple is shown below When analogue input signal is referenced at GND When 2 wire current output type sensor is used When differential output type sensor is used Error display Status LED displays the pow...

Page 36: ...6 F S Current consumption Max 70 mA Display Green LED on when input is ON Red LED on Short circuit at sensor power supply Red LED flashing analogue input exceeds measurement range or user setting ran...

Page 37: ...The AD value is explained below the graphs 3901 AD value decimal value F3D Offset Binary type hexadecimal value Data Format 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 0 0 0 0 MSB AD value LSB AD value 0 10...

Page 38: ...mA 20 mA 20 mA Data format 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 MSB AD value LSB AD value 10 10 V 5 5 V 20 20 mA Hexadecimal Decimal Voltage V Current mA FFFF 65535 10 5 5 25 21 F9E8 63976 10 5 20 BC...

Page 39: ...xplained below the graphs 31208 AD value decimal value F9E8 Sign Magnitude Hexadecimal value 8618 2 s complements Hexadecimal value Data Format 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 0 0 0 0 0 MSB AD v...

Page 40: ...5 5 V 20 20 mA Hexadecimal Decimal Voltage V Current mA 7FFF 32767 10 5 5 25 21 79E8 31208 10 5 20 3CF4 15604 5 2 5 10 0000 0 0 0 0 BCF4 15604 5 2 5 10 F9E8 31208 10 5 20 FFFF 32767 10 5 5 25 21 2 s c...

Page 41: ...41 No EX OML0007 Outline dimensions 10 7 8 52 5 47 56 4 106 22 1...

Page 42: ...e Description 1 Power connector Connector for power input 2 Fixing hole for direct mounting Holes used for direct mounting 3 DIN rail fixing hole Holes used to fix DIN rail 4 FE terminal FE terminal t...

Page 43: ...1 0 V for output 2 0 V for output 3 FE 4 24 V for control input 5 24 V for output 1 2 3 4 5 The power supplies This product has 2 power supplies and they are divided as follows Control and input powe...

Page 44: ...Withstand voltage 500 VAC for 1 minute between external terminals and FE Insulation resistance 500 VDC Min 10 M between external terminals and FE Vibration resistance 10 57 Hz with constant amplitude...

Page 45: ...45 No EX OML0007 EX600 ED3 30 35 30 2 26 8 90 56 6 20 5 42 5 5 5 36 65 13 2 106...

Page 46: ...s If that is the case please consider the counter measures accordingly Yes No Fieldbus system does not operate normally Model selection or protocol version is wrong Wrong selection Fault No 7 SI unit...

Page 47: ...Output device is not connected Check cause by PLC or HT Check if there is a loose connector or wire break For details refer to system diagnostics data Reset the counter change the settings or disable...

Page 48: ...peed used by PLC and slave are the same Set the correct address speed When MS is green and NS is flashing green fault is device is online but connection cannot be established Check the following PLC i...

Page 49: ...I unit or the solenoid valve to give the correct combination Defective SI unit Replace the SI unit and check correct operation 5 Solenoid valve does not operate normally Defective solenoid valve Repla...

Page 50: ...ntinues refer to the output equipment manual Power supply for control and input is defective Check the power supply Adjust or replace power supply Input signal range setting is not compatible Check th...

Page 51: ...output is ON a diagnostic error will be generated 4 Restart after short circuit The short circuit detection diagnostic can be set to automatic or manual reset 5 Open circuit detection If an open circ...

Page 52: ...s a set value for each channel and a diagnostic error is generated when the set value is reached The counter value is recorded every hour If the power supply for control and input is turned OFF data t...

Page 53: ...error If the input signal exceeds the upper limit value of the input range 0 5 a diagnostic error will be generated 6 Range lower limit error If the input signal exceeds the lower limit value of the i...

Page 54: ...rt after short circuit Restart after short circuit Manual After short circuit has been removed the error will not be cleared until the power supply is reset Unit O O Enable Enable valve open circuit d...

Page 55: ...rent filter O 3 Inrush current filter Inrush current filter Disable Disable inrush current filter Unit O O 4 Input filtering time Input filtering time 0 1 1 10 20 ms Set input signal filtering time Un...

Page 56: ...n circuit Disable Disable output open circuit detection Channel O X O Clear During communication fault clear output O Hold During communication fault hold output 4 Output setting during communication...

Page 57: ...ange Disable Above diagnostic error will not be generated Unit Enable O O Enable If the analogue input exceeds the minimum allowable input range 0 5 a diagnostic error will be generated 6 Under range...

Page 58: ...es EDS and symbol file EDS files are required to configure the EX600 A symbol file is necessary to display an icon for EX600 on a DeviceNet Configurator The EDS files and symbol file can be downloaded...

Page 59: ...ory Communication Adapter folder or DeviceNet Vendor SMC Corporation Communication Adapter folder in the Hardware window Registering units on the network Register the of EX600 device to the network Do...

Page 60: ...t Double click EX600 SDN1 Input or select the DeviceNet address Setting of scanlist Configure the scanlist so that the unit to be installed is known by the master Double click the scanner Click the Sc...

Page 61: ...O parameters for EX600 Double click EX600 SDN1 in Scanlist The Edit I O Parameters window appears Set the I O parameters and press the OK button Note Ensure Strobed and Change of State Cyclic tick box...

Page 62: ...A AX Analog input unit 2 channels 4 2 bytes per channel 0 Note EX600 SDN can change the allocated output bytes with switch setting Diagnostics The following diagnostic data is allocated to the top of...

Page 63: ...utput Valve 32 points Input data Analog input unit EX600 AXA Unit 0 occupies 4 bytes Digital input unit EX600 DX B Unit 3 occupies 1 byte Digital input unit EX600 DX D Unit 4 occupies 2 bytes Output d...

Page 64: ...el 1 Unit 0 Byte 8 DX B Unit 3 Byte 9 Byte 10 DX D Unit 4 TOTAL 11 byte 6 byte When diagnostic mode 2 is chosen Input data Output data Byte 0 System diagnostic byte 0 DY B Unit 1 Byte 1 System diagnos...

Page 65: ...utput 7 Short circuit detected on input sensor s power supply System diagnostics byte 1 Bit Diagnostic content 0 Power supply voltage for output is outside operating range 1 Power supply voltage for c...

Page 66: ...t 1 2 Error detected on unit 2 3 Error detected on unit 3 4 Error detected on unit 4 5 Error detected on unit 5 6 Error detected on unit 6 7 Error detected on unit 7 Unit diagnostics byte1 Bit Diagnos...

Page 67: ...Register 07h 2 Acknowledge handler 2Bh 1 Map 65h 1 System 66h 1 Generic unit 67h 64 Digital input unit 6Ah 64 Digital output unit 6Bh 64 SI unit 6Ch 64 Analog input unit 6Dh 16 Map Object 65h Map obje...

Page 68: ...it 9 Analogue value exceeds user setting upper value Bit 10 Analogue value falls below measurement range lower value Bit 11 Analogue value exceeds measurement range upper value Bit 12 ON OFF counter e...

Page 69: ...Bit 15 reserved 161 Get Unit diagnostics 2 WORD reserved 162 Get Unit diagnostics 3 WORD reserved 163 Get Unit diagnostics 4 WORD reserved 164 Get Unit connection 1 WORD Bit 0 Unit 0 connection Bit 1...

Page 70: ...3 20 ms 168 Get Set Input extension time WORD 0 0 1 ms 1 15 ms 2 100 ms 3 200 ms Digital output unit object 6Bh Instance attribute Attribute ID Access Name Type Description Value 113 Get Set Monitor s...

Page 71: ...Ch 0 input filter UINT CH 0 0 None 1 2 value average 2 4 value average 3 8 value average 165 Get Set Ch 1 input filter UINT CH 1 0 None 1 2 value average 2 4 value average 3 8 value average 168 Get Se...

Page 72: ...Power supply cable 7 8 socket PCA 1557659 DeviceNet communication cable plug PCA 1557662 DeviceNet communication cable socket PCA 1557730 M8 3 pin plug PCA 1557743 M12 4 pin plug AWG26 AWG22 SPEEDCON...

Page 73: ...Sotokanda Chiyoda ku Tokyo 102 0021 Japan Tel 81 3 5207 8249 Fax 81 3 5298 5362 Note Specifications are subject to change without prior notice and any obligation on the part of the manufacturer Device...

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