SMC Networks CS1 N125 Series Operation Manual Download Page 14

3. Mounting and Operation 

1) Operating air: 

Compressed air supplied to the cylinder should be filtered using a filter such as SMC’s 

AF series and regulated to the specified set pressure using a regulator such as SMC’s 

AR series. 

 

Warning

 

Use clean air. 

If compressed air includes chemicals, synthetic oils containing organic solvents, salt or 

corrosive gases, etc., it can cause damage or malfunction. 

 

 Caution

 

1. Install an air filter. 

Install an air filter on the upstream side close to the valve. Select a filter with a filtration 

rating of 5

µ

m or less. 

2. Install an air dryer, after cooler, etc. 

Air that includes excessive condensate may cause malfunction of valves and of other 

pneumatic equipment. To prevent this, install an air dryer, after cooler, etc. 

3. Use the product within the specified range of fluid and ambient temperature. 

Take measures to prevent freezing. Moisture in circuits may freeze at temperatures 

below 5°C, which may cause damage to seals, leading to malfunction.

 

Refer to SMC’s 

“Air Cleaning Equipment” catalog for further details about compressed air quality. 

 

2) Precautions for design. 

 

Warning

 

1. There is a possibility of dangerous sudden action by air cylinders if sliding parts of 

machinery are twisted due to external forces, etc. 

In such cases, there is a risk of human injury e.g. hands or feet getting caught in the 

machinery, or damage to the machinery itself. Therefore, the machine should be 

designed to achieve smooth operation and to prevent equipment damage and human 

injury.

   

 

2. Use a protective cover if there is a particular

 

risk of personal injury. 

If there is a particular

 

risk from driven objects or moving parts of the cylinder, design the 

system to avoid contact with the human body. 

3. Securely tighten all stationary parts and connected parts so that they will not 

become loose. 

When a cylinder operates with high frequency or a cylinder is installed in a location 

where there is a lot of vibration, ensure that all parts remain secure. 

4. Do not use a cylinder as an air damper (buffer). 

Due to the compressibility of air, there is a risk of sudden extension, causing 

equipment damage or human injury.   

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Summary of Contents for CS1 N125 Series

Page 1: ...No CS1 OM0004F PRODUCT NAME Air cylinder Non lube MODEL Series CS1 N125 300...

Page 2: ...rgy that can be absorbed by cushion mechanism 9 7 Class 2 pressure vessel 10 8 How to order 10 3 Mounting and Operation 11 1 Operating air 11 2 Precautions for design 11 3 Mounting 13 4 Operating envi...

Page 3: ...f the product referring to its latest catalog information with a view to giving due consideration to any possibility of equipment failure when configuring the equipment 2 Only personnel with appropria...

Page 4: ...3 mechanical protective function and periodical checks to confirm proper operation...

Page 5: ...e consult your nearest sales branch 2 For any failure or damage reported within the warranty period which is clearly our responsibility a replacement product or necessary parts will be provided This l...

Page 6: ...matic apparatus is used Do not service machinery equipment or attempt to remove component until safety is confirmed 1 Inspection and maintenance of machinery equipment should only be performed after c...

Page 7: ...th tolerance Up to 250mm 251 to 1000mm 1001 to 1500mm 1501 to 2000mm 2001 to 2400mm mm mm mm mm mm Mounting brackets Basic Foot Rod side flange Head side flange Single clevis Double clevis Center trun...

Page 8: ...cause breakage of the piston rod There are some cases when the piston rod could break at a stroke less than the maximum stroke depending on the application Please refer to 4 Relationship between cylin...

Page 9: ...type cylinder lateral load acts on the piston rod due to the weight of the cylinder itself It is necessary to check whether the lateral load is within the range of safety How to judge Use either Graph...

Page 10: ...tween cylinder size and maximum stroke by the mounting style Table 2 shows the maximum usable stroke in millimeters found by calculation assuming that the force generated by the cylinder itself acts o...

Page 11: ...060 1180 1300 1460 1670 1900 Clevis C D Center trunnion T 0 5 910 780 850 960 1090 1240 1410 C D 0 7 750 640 690 780 890 1010 1150 0 3 1710 1510 1630 1830 2060 2350 2670 0 5 1290 1130 1230 1390 1560 1...

Page 12: ...60 IN 46300 13900 23200 32400 41700 OUT 70700 21200 35400 49500 63600 300 70 IN 66800 20000 33400 46800 60100 6 Kinetic energy that can be absorbed by cushion mechanism Table 4 Absorbable kinetic ene...

Page 13: ...0 04m3 Cylinder bore size 300mm Stroke over 564mm 0 04m3 8 How to order CS1 L N 160 300 JR 12 Maximum stroke mm Refer to Table 1 Mounting B Basic L Foot F Rod side flange G Head side flange C Single c...

Page 14: ...malfunction Refer to SMC s Air Cleaning Equipment catalog for further details about compressed air quality 2 Precautions for design Warning 1 There is a possibility of dangerous sudden action by air...

Page 15: ...ircuit etc the piston and its driven object will lurch at high speed if pressure is applied to one side of the cylinder because of the absence of air pressure inside the cylinder Therefore equipment s...

Page 16: ...Prevent foreign matter such as cutting chips from entering the cylinder through its suction port 3 Mounting Caution 1 Ensure the rod and the load are connected so that the axial center and movement d...

Page 17: ...nment or in a location where it could get splashed by water oil etc If it is used in a dusty environment use a strong scraper XC4 type 2 Do not use in environments or locations where the rod is expose...

Page 18: ...tall an external shock absorber to relieve the shock In this case the rigidity of the machinery should also be examined Caution 1 Readjust with the cushion needle The cushion has been adjusted at the...

Page 19: ...rectional control valve or when starting up after residual pressure is exhausted from the circuit etc the piston and its driven object will lurch at high speed if pressure is applied to one side of th...

Page 20: ...ylinder for abnormal stroke 8 Check the rod for damage 9 Check the air filter is drained regularly If any abnormalities are found re tighten disassemble or take corrective action Warning 1 Maintenance...

Page 21: ...tter Crack in piston Replace the piston rod assembly with a new one 3 Piston surface Abnormal abrasion in piston Check if abnormal lateral load has been applied to the piston rod and remove it if appl...

Page 22: ...ushion valve seal from the cushion valve by stretching it out using a scrap of cloth d Loosen the hexagon socket head cap screw for push plate using a hexagon wrench and remove the push plate Applicab...

Page 23: ...d into bushing take care to prevent damage to seals 7 When a trunnion bracket is used mount so that rod cover and trunnion are parallel 8 Positioning of the trunnion bracket is difficult including the...

Page 24: ...ure and low humidity conditions avoiding direct sunlight d Keep seal kits away from equipment generating heat radiation or ozone e To avoid deforming or damaging seals do not stack them on top of each...

Page 25: ...29 30 32 33 35 36 38 100st g Per extra 50st g 3 3 3 4 4 5 5 For grease use lithium soap group grease equivalent to JIS 2 E D 3 Mounting of seals a Wiper ring Rod seal Mount in the correct direction b...

Page 26: ...less A A 4 Minimum operating pressure After performing running in once or twice install cylinder horizontally with no load and supply air pressure of 0 05MPa from head side and rod side alternately a...

Page 27: ...o deformation of air flow passage or foreign matter in the air Repair and clean it 4 Improper mounting position of cylinder Mount the cylinder in the proper position 5 Deformation of cylinder moving p...

Page 28: ...r Inspect each part of the whole system one by one 4 Insufficient air pressure Supply appropriate air pressure 7 Cylinder stops operating 5 Sticking due to insufficient lubricant Supply appropriate lu...

Page 29: ...ressure and low speed Adjust the speed with meter out circuit 12 Cylinder operates suddenly the first time after operation has been stopped for a long period of time 1 There is a difference in the pre...

Page 30: ...LED STEEL 8 BLACK ZINC CHROMATE 11 SPRING WASHER STEEL WIRE 8 BLACK ZINC CHROMATE 12 HEXAGON SOCKET HERD CAP SCREW CHROMIUM MOLYBOENUM STEEL 4 BLACK ZINC CHROMATE 13 SPRING WASHER STEEL WIRE 4 BLACK Z...

Page 31: ...Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL http www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacturer...

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