SMC Corporation HRS018-A 20 R Series Operation Manual Download Page 6

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HRX-OM-W058

Contents

HRS-R Series

Troubleshooting ......................................................................................................... 7-4

7.4

Other Errors................................................................................................................ 7-6

Chapter 8

Control, Inspection and Cleaning .................................... 8-1

8.1

Control of Circulating Fluid Quality ......................................................................... 8-1

8.2

Inspection and Cleaning ........................................................................................... 8-2

8.2.1

Daily check .......................................................................................................................... 8-2

8.2.2

Monthly check ...................................................................................................................... 8-3

8.2.3

Inspection every 3 months ................................................................................................... 8-4

8.2.4

Inspection every 6 months ................................................................................................... 8-5

8.2.5

Inspection for winter season ................................................................................................ 8-6

8.3

Consumables ............................................................................................................. 8-6

8.4

Stop for a Long Time ................................................................................................. 8-7

8.4.1

Discharge of the circulating fluid .......................................................................................... 8-7

Chapter 9

Documents......................................................................... 9-1

9.1

Specifications List ..................................................................................................... 9-1

9.1.1

Product specification ............................................................................................................ 9-1

9.1.2

Refrigerant with GWP reference .......................................................................................... 9-2

9.1.3

Communication specifications ............................................................................................. 9-3

9.2

Outline dimensions .................................................................................................... 9-5

9.3

Flow Chart .................................................................................................................. 9-6

9.3.1

HRS018/030-A



-20-R .......................................................................................................... 9-6

9.4

Cooling capacity ........................................................................................................ 9-7

-R .............................................................................................................. 9-7

-R .............................................................................................................. 9-7

9.5

Heating capacity ........................................................................................................ 9-8

-20-R ................................................................................... 9-8

9.6

Pump capacity............................................................................................................ 9-9

-20-R ................................................................................... 9-9

-20-T-R ............................................................................ 9-9

9.7

Compliance............................................................................................................... 9-10

9.8

Sample DoC. ............................................................................................................. 9-11

9.9

Daily Check Sheet .................................................................................................... 9-12

Chapter 10

Product Warranty ............................................................ 10-1

Summary of Contents for HRS018-A 20 R Series

Page 1: ...eration Manual Installation Operation Original Instructions Thermo chiller Air Cooled refrigerated type HRS018 A 20 R HRS030 A 20 R Keep this manual available whenever necessary 2020 SMC CORPORATION All Rights Reserved ...

Page 2: ...tion and operation of the product Only people who understand the basic operation of the product through this manual or who perform installation and operation of or have basic knowledge about industrial machines are allowed to work on the product This manual and other documents attached to the product do not constitute a contract and will not affect any existing agreements or commitments It is stri...

Page 3: ...1 9 Chapter 2 Name and Function of Parts 2 1 2 1 Part number of product 2 1 2 2 Name and Function of Parts 2 2 2 3 Function of Parts 2 4 2 4 Operation display panel 2 5 Chapter 3 Transport and Setting Up 3 1 3 1 Transport 3 1 3 1 1 Transportation using casters 3 2 3 2 Installation 3 3 3 2 1 Environment 3 4 3 2 2 Location Required ventilation rate 3 6 3 2 3 Installation and Maintenance Space 3 7 3 ...

Page 4: ...3 1 Main screen 5 7 5 3 2 Display on the main screen 5 7 5 4 Alarm display menu 5 8 5 4 1 Alarm display menu 5 8 5 4 2 Content of display of alarm display menu 5 8 5 5 Inspection monitor menu 5 9 5 5 1 Inspection monitor menu 5 9 5 5 2 Checking of the Inspection monitor menu 5 9 5 6 Key lock 5 13 5 6 1 Key lock 5 13 5 6 2 Key lock setting checking 5 14 5 7 Run timer stop timer function 5 15 5 7 1 ...

Page 5: ... setting and checking 5 36 5 16 3 Setting of temperature alarm monitoring method and alarm generation timing 5 47 5 17 Data reset function 5 49 5 17 1 Data reset function 5 49 5 17 2 Method of resetting data reset function 5 49 5 18 Accumulated time reset function 5 50 5 18 1 Accumulated time reset function 5 50 5 18 2 Method of resetting accumulated time reset function 5 50 5 19 Communication fun...

Page 6: ... Discharge of the circulating fluid 8 7 Chapter 9 Documents 9 1 9 1 Specifications List 9 1 9 1 1 Product specification 9 1 9 1 2 Refrigerant with GWP reference 9 2 9 1 3 Communication specifications 9 3 9 2 Outline dimensions 9 5 9 3 Flow Chart 9 6 9 3 1 HRS018 030 A 20 R 9 6 9 4 Cooling capacity 9 7 9 4 1 HRS018 A 20 R 9 7 9 4 2 HRS030 A 20 R 9 7 9 5 Heating capacity 9 8 9 5 1 HRS018 A 20 R HRS0...

Page 7: ...nd the product should read and understand the safety related information in this manual carefully before starting work The safety manager is responsible for strictly observing safety standards but responsibility in respect to safety standards during daily work resides with each individual operator and maintainance personnel Do not use the materials that rust or corrode for the circulating fluid wa...

Page 8: ...ding to severity DANGER WARNING CAUTION 1 3 2 Definition of Serious injury and Minor injury Serious injury This term describes injuries that result in after effects including loss of eyesight burns electrical shock fracture poisoning etc and requires long term treatment or hospitalization Minor injury This term describes injuries that do not need long term treatment or hospitalization Others exclu...

Page 9: ... do so DO NOT work inside this product unless you have been trained to do so DO NOT work inside this product unless you have been trained to do so DO NOT work inside this product unless you have been trained to do so DO NOT work inside this product unless you have been trained to do so DO NOT work inside this product unless you have been trained to do so DO NOT work inside this product unless you ...

Page 10: ...ty Instructions 1 3 Hazards HRS R Series 1 4 1 3 4 Locations of Hazard Labels There are various warning labels on the product to show the potential hazards Fig 1 1 Warning label position Fig 1 2 Warning label position Rear Rear ...

Page 11: ...mbol Remarks Serial no 2019 X Repeated from A to Z in alphabetical order 1 O Repeated from O to Z in alphabetical order with O for January and Z for December 2020 Y 2 P 2021 Z 3 Q Fig 1 4 Position of product label THERMO CHILLER HRS030 A 20 R MADE IN JAPAN AC200 230V 50 60Hz 1Ph 9 6A XQ001 MAR 2019 R410A HFC 0 39kg 45kg Net Weight POWER SUPPLY SERIAL No REFRIGERANT WEIGHT 4 14 1 Sotokanda Chiyoda ...

Page 12: ... all workers nearby Use only the correct tools and procedure when installing or maintaning the product Use personal protective equipment where specified 1 5 2 Personal Protective Equipment Check all parts and screws are fitted correctly and securely after maintenance Avoid working in a drunken or sick condition which might cause an accident Do not remove the panels except for the cases permitted i...

Page 13: ...ment for each work Transport Installing and Uninstalling Handling of circulating fluid Operation Always use safety shoes gloves and head protection when transporting installing or uninstalling the product Always use safety shoes gloves mask apron and eye protection when handling the circulating fluid Always use safety shoes and gloves when operating the product ...

Page 14: ...d earthquake or injury occurs turn off the breaker of the user s power supply 1 Be sure to shut off the breaker of the facility power supply the power supply of the user s machine Fig 1 5 Shut off of facility power supply The internal circuits are still energized unless the user s power supply is shut off Be sure to shut off the breaker of the user s power supply ...

Page 15: ...ocal laws and regulations 1 8 Material Safety Data Sheet MSDS If the material safety data sheets of chemicals used in this product are needed contact an SMC s sales distributor Any chemicals used by the user must be accompanied by an MSDS Comply with the laws and regulations in each country for the disposal of refrigerant and compressor oil The release of refrigerant in to the atmosphere is banned...

Page 16: ...HRX OM W058 Chapter 1 Safety Instructions 1 8 Material Safety Data Sheet MSDS HRS R Series 1 10 ...

Page 17: ...ct Label and check the part number of the product Fig 2 1 Part number of product HRS 018 A 20 R Cooling capacity Cooling method Powersupply Option Environmentally resistant Piping thread type 018 1700 1900W 50 60Hz 030 2500 2900W 50 60Hz A Air cooled refrigerated type Null Rc F G Rc G conversion fitting included N NPT Rc NPT conversion fitting included 20 1 phase AC200 230V 50 60Hz Null None B Ear...

Page 18: ...ic fluid filling Rc3 4 Overflow port Rc3 8 Automatic fluid filling port When the option B is selected Power supply cable and Signal cable connection Behind the rear cover Option connector 2 Option connector 1 Contact I O communication connector Maintenance connector Serial communication RS 485 RS 232C connector Terminal block Option connector 2 Option connector 1 Contact I O communication connecto...

Page 19: ... list 1 Operation Manual 2pcs Jpn 1pc Eng 1pc 2 Alarm code list label 1pc 3 Sequence I O command signal connector 1pc 4 Fitting for drain port 1 1pc 5 Ferrite core for communication 1pc 6 For HRS AF 20 G thread adapter set 1set For HRS AN 20 NPT thread adapter set Not included when option High pressure pump is selected ...

Page 20: ...ressure pump type Power supply cable entry Insert the power cable through the power cable entry and connect to the terminal block or earth leakage breaker option B Refer to 3 3 2 Electrical wiring and 3 3 3 Preparation and wiring of power supply cable for details Terminal block Earth leakage breker When Earth leakage breker Option B is selected Signal cable entry Insert the signal cable through th...

Page 21: ...ashes during stand by for stop Interval 0 5 seconds Flashes during independent operation of the pump Interval 0 3 seconds Flashes during anti freezing function At standby Interval 2 seconds At operation Interval 0 3 seconds 4 4 6 ALARM lamp Flashes with buzzer when alarm occurs Interval 0 3 seconds 5 4 7 lamp Lights up when the tank level indicator falls below the LOW level 4 3 8 lamp Lights up wh...

Page 22: ...HRX OM W058 Chapter 2 Name and Function of Parts 2 4 Operation display panel HRS R Series 2 6 ...

Page 23: ...to follow these instructions for transport Only persons who have sufficient knowledge and experience about the product and system are allowed to transport and set up the product Especially pay attention to personal safety Never lay the product on its side The compressor oil will leak in to the refrigerant piping which may cause early failure of the compressor Drain the residual fluid from the pipi...

Page 24: ... destination Do not hold the product by the cap to move it This will apply excess force to the piping of internal parts which may lead to malfunctions such as fluid leakage 3 To push the front or rear panel push it by the corner Pushing by the center of the panel may deform the shape Care should be taken Fig 3 1 Transportation using casters This product is heavy Care should be taken when the produ...

Page 25: ... of the product or injure the operator Keep the ambient temperature of the product between 5 to 45o C Operation below 5o C may cause the compressor failure and operation above 45o C may cause the product to overheat and shut down Do not set up the product in places possibly exposed to leakage of flammable gas Should any flammable gas stay around the product the product may cause a fire Do not use ...

Page 26: ...ing range or where condensation occurs In transportation and storage 15 to 85 In operation 30 to 70 Location that is exposed to direct sunlight or heat radiation Location that is near heat sources and poor in ventilation Location that is subjected to abrupt changes in temperature Location that is subjected to strong electromagnetic noise intense electric field intense magnetic field or surges Loca...

Page 27: ...duct to be damaged Location without adequate space for maintenance as required Location where it is directly exposed to rain or snow Location where it is exposed to liquid dust that exceeds the conditions required for the degree of protection IP54 Altitude m 1 Max ambient temp o C 2 Cooling capacity coefficient Less than 1000m 45 1 00 Less than 1500m 42 0 85 Less than 2000m 38 0 80 Less than 2500m...

Page 28: ...ent on a wall at a high level and an air vent on a wall at a low level Table 3 1 Amount of radiation and required ventilation Model Heat Radiated kW Required ventilation amount m3 min Differential temp of 3 o C between inside and outside of installation area Differential temp of 6 o C between inside and outside of installation area HRS018 A 20 R Approx 4 70 40 HRS030 20 R Approx 6 100 60 Do not in...

Page 29: ... product shown in Fig 3 2 For maintenance move the thermo chiller into a space where maintenance work is possible Fig 3 2 Installation space The temperature of the outlet of for the ventilation of the thermo chiller and the panel surface may become approx 50o C or higher When placing the thermo chiller ensure the thermo chiller does not affect surrounding environment ...

Page 30: ...stallation area 2 After moving lock the front casters again Fig 3 3 Installation procedures Fixture Follow the procedure below when fixing the thermo chiller to the floor or the mounting frame 1 Prepare the fixing bracket shown below Not included in the package Item Part number Anti seismic brackets HRS TK001 2 Use M8 foundation bolts to fix the product within the dimensions below 4 four M8 founda...

Page 31: ...oduct Be sure to shut off the user s power supply Wiring with the product energized is strictly prohibitted The wiring must be conducted using cables complying with Table 3 2 firmly and secured to the product to prevent the external force of cables being applied to the terminals Incomplete wiring or improper securing of wiring may cause electrical shock excessive heat and fire Ensure a stable powe...

Page 32: ...person who has knowledge and experience Check the power supply Operation with voltages capacities and frequencies other than the specified values can cause fire and electrical shock Wire with an applicable cable size and terminal Forcibly mounting with an unsuitable size cable may result in heat generation or fire After tightening the terminal screws please visually check that the screws are not l...

Page 33: ...lation 3 11 4 Remove the screws 4pcs on the backside 5 Remove rear cover 6 Insert power cable to the cable gland and mount Rear cover Screws x4 Screws x4 For option B For option B Remove the cover at the breaker OFF position Rear cover and screws are supplied as accessory ...

Page 34: ...ansport and Setting Up 3 3 Installation HRS R Series 3 12 7 Plug the power supply cable in to the power cable connector on the product Fig 3 6 Wiring of power supply cable Thermo chiller side L N PE L N PE L N P E For option B ...

Page 35: ... Setting Up HRS R Series 3 3 Installation 3 13 Wiring 1 Connect the power supply cable to the secondary side of the earth leakage breaker and grounding Fig 3 7 Wiring of power supply cable customer side L N E Earth Earth leakage breaker ...

Page 36: ...t capacity 35mA or more min load current 5mA and cable dia 0 14 to 1 5mm2 2 Connect the remote control cable and the switch to the connector for the contact input output supplied as an accessory Then mount the ferrite core 3 turn supplied as an accessory See below This is an example of wiring Refer to the Operation Manual for communication for details Fig 3 8 Wiring of contact for remote signal in...

Page 37: ...g Recommended cable diameter 6 to 13 mm Fig 3 9 Mounting to the cable gland Fit the nipple A and nipple B closely until it clicks Otherwise the lock nut may not rotate smoothly Rotate the lock nut with holding the combined nipple to prevent the O ring mounted on the nipple from twist and from unreliable seal Signal cable entry Signal cable entry For option B Cap A Cap B Rubber bush Nipple A Nipple...

Page 38: ...Transport and Setting Up 3 3 Installation HRS R Series 3 16 4 Plug the prepared connector in to the contact input output connector that is on the back of the thermo chiller Fig 3 10 Connecting the Remote control signal cable ...

Page 39: ...mote Contact closed At non remote Contact open With power supply shut off Contact open Output current 3 Terminal no 1 2 Alarm signal B At generation Contact open Not generated Contact closed With power supply shut off Contact open Tips This product has three output signals which can be customized depending on the customer s application Signals below can be output Refer to the Communications Operat...

Page 40: ...onnecting multiple thermo chillers Configuration of connection One host computer One thermo chiller or one host computer N thermo chillers Max 31 thermo chillers can be connected Do not connect any wire to other PIN numbers Fig 3 11 Connection of RS 485 Tips Both ends of the communication connection the end nodes need to be connected to the host computer The terminal resistance of this product can...

Page 41: ...ion can be done by remote control Refer to the Communications Operation Manual for more details Wiring of communication cable Be sure to wire as shown in the figure below Configuration 1 master 1 thermo chiller Do not connect any wire to other PIN numbers Fig 3 12 Connection of RS 232C 2 3 5 R D S D S G 2 3 5 R D S D S G Master This product Be sure to shut off the breaker of the facility power sup...

Page 42: ...circuit etc during connection of piping Hold the piping port firmly with specific wrench when tightening The piping should be selected with due consideraton of pressure and temperature Otherwise the piping can burst in service Use non corrosive material for fluid contact parts of circulating fluid Also the use of corrosive materials such as aluminum or iron for fluid contact parts such as piping m...

Page 43: ...mended part no Note 1 Valve Rc1 2 Y strainer Rc1 2 500 to 1000 Filter Rc1 2 20μm HRS PF003 3 Flow meter 0 to 50L min 4 Pressure gauge 0 to 1 0MPa 5 Others pipe hose etc ø15 or more 2 Install either the strainer or filter If foreign objects with a size of 20 μm or more are likely to enter install the particle filter Outlet Rc1 2 Return Rc1 2 Sealant material Piping port Circulating fluid return por...

Page 44: ...n separately To control the concentration of the ethylene glycol aqueous solution a concentration meter is available separately from SMC Item No Remarks Ethylene glycol aqueous solution 60 HRZ BR001 Please dilute to 15 with tap water and use it Densitometer HRZ BR002 Check the drain port is plugged or closed by the valve to prevent the supplied circulating fluid from draining out Supply the circul...

Page 45: ...et Rc3 4 Piping should be within 19mm of I D and 5m of length Riser piping trapping area should be avoided Fig 3 16 Piping to automatic fluid filling port and overflow port Supplying fluid from the automatic fluid filling port Fluid filling starts if the power is supplied when the fluid level of the circulating fluid is L of the level indicator or lower refer to P4 2 Preparation for Start Fluid su...

Page 46: ...will be cut to protect the product and the alarm AL21 DC line fuse cut will be generated Refer to Chapter 7 for handling of alarms One external switch can be connected to contact input signal 1 and one to contact input signal 2 Two in total The external switch cannot be connected to the contact input signal 1 depending on the communication mode Table 3 7 shows the setting Table 3 6 Sets external s...

Page 47: ...delay timer for reading By setting this timer the external switch monitoring starts after the time set by the delay time of reading since the operation start 0 is the default setting Set a time which is suitable for your environment Example When using a flow switch When operation is started it takes time for the fluid to reach the piping and the flow switch to detect the flow Set the time for the ...

Page 48: ...Depending on the external switch output type wire the switch to the communication connector for contact input output which is included as an accessory as shown below Mount the ferrite core 3 turns which is included as an accessory This is an example of wiringRefer to the Communications Operation Manual for more details NPN open collector output Fig 3 18 Wiring of the external switch NPN open colle...

Page 49: ...Category Communication mode LOC LOC 5 19 Communication setting menu Contact input output communication Contact input signal 1 RUN SW_A Contact input signal 1 type ALT ALT Contact input signal 1 delay timer time delay of reading 0 0 Contact input signal 1 OFF detection timer 0 2 Contact input signal 2 OFF OFF Contact input signal 2 type ALT Contact input signal 2 delay timer time delay of reading 0...

Page 50: ...HRX OM W058 Chapter 3 Transport and Setting Up 3 7 Wiring of external switch HRS R Series 3 28 ...

Page 51: ...communications optional cables are correctly connected Circulating fluid Check proper connection of piping at inlet and outlet Automatic fluid filling piping When option J With automatic fluid filling is selected Confirm that the automatic fluid filling port piping is connected properly Over flow port piping When option J With automatic filling is selected This is necessary when automatic fluid fi...

Page 52: ...h displays the circulating fluid outlet temperature The set value of circulating fluid temperature is displayed as SV on the panel The present value of circulating fluid temperature is displayed as PV on the panel Fig 4 1 Power supply 4 2 2 Setting of circulating fluid temperature Press the and buttons on the operational panel to change the SV to required value When the temperature of the circulat...

Page 53: ...endently while the PUMP key is pressed The RUN lamp green flashes while the pump is operating independently and the circulating fluid in the tank is supplied to the customer s device and piping This can be done to check for leakage and to discharge air from the piping If the fluid level in the tank reaches the lower limit a buzzer will sound and alarm no AL01 tank fluid level is low is displayed o...

Page 54: ...ng fluid up to the H mark on the tank Fig 4 6 Filling of Circulating Fluid Flash Press together ON Be sure to reset the alarm on the operation display panel of the alarm Alarm reset is not accepted from any screen except the alarm display menu Refer to 5 2 1 Key operations Supply the circulating fluid up to the H mark on the tank Operation will stop when the fluid level falls lower than L Tank lid...

Page 55: ...g fluid temp Circulating fluid set temp Press the PUMP key press RUN STOP key and MENU key simultaneously to start independent operation of the pump Fig 4 7 Alarm release 5 Repeat steps 1 to 4 to supply the circulating fluid to the customer s device and piping The tank level must be H on the tank liquid level indicator Press together OFF OFF Be sure to reset the alarm on the operation display pane...

Page 56: ...ns on refer to Chapter 7 Alarm indication and trouble shooting 1 Press the RUN STOP key on the operation panel The RUN lamp lights up in green and the product starts running The circulating discharge temperature PV is controlled to the set temperature SV Fig 4 8 Starting the product ON Press When an alarm occurs Refer to Chapter 7 Alarm indication and trouble shooting Allow at least five minutes b...

Page 57: ...e operation panel flashes green at 1 second intervals and continues operation to prepare to stop After approx 15 seconds the RUN lamp goes off and the product stops Fig 4 9 Stopping the product 2 Shut off the breaker All LEDs go off Flash OFF 等 Press Be sure to shut off the breaker of the facility power supply the user s machine power supply before wiring Also drain the circulating fluid etc from ...

Page 58: ...pressure is within the specified range The tank level is within the specified range 4 6 Adjustment of Circulating Fluid Flow adjustment If the flow rate is less than 7L min it will not be able to achieve the specified cooling capacity The adjustment of flow rate should be performed using a manual bypass valve and monitoring the pressure or flow rate in the customer s device referring to the recomm...

Page 59: ...between the discharge temperature of the thermo chiller and the customer s device 5 9 8 Reset after power failure Start operation automatically after the power supply is turned on 5 10 9 Anti freezing function Circulating fluid is protected from freezing during winter time or night time Set beforehand if there is a risk of freezing 5 11 10 Key click sound setting Operation panel key sound can be s...

Page 60: ...e READY band width READY time Offset mode Offset temperature Recovery from power failure Anti freezing function Data reset Pump accumulated operating time reset Fan accumulated operating time reset Compressor accumulated operating time reset Key click sound Temperature unit Pressure unit Alarm The latest Alarm Alarm display menu Alarm The oldest PV SV PV SV PV SV Note It changes only when the alar...

Page 61: ...u Communicati on mode Serial protocol Communication specifications RS 485 terminal Slave address MODBUS Communicati on speed MODBUS Slave address Simple communicatio n protocol Communication speed Simple communication protocol Response delay time Simple communication protocol Communicati on range Simple communicati on protocol BCC Simple communicatio n protocol Data length Simple communicati on pr...

Page 62: ...ssor inlet Circulating fluid outlet pressure Pressure of higher pressure refrigerant circuit Pressure of lower pressure refrigerant circuit Electric resistivity conductivity Accumulated operation time of the pump Accumulated operation time of the fun motor Accumulated operation time of the compressor Accumulated operation time Key lock OFF 5 6 Setting menu Run timer 0 0H 5 7 Stop timer 0 0H READY ...

Page 63: ... Detection pressure for circulating fluid discharge pressure drop 0 05MPa 7PSI Changing of communication error OFF The monitoring time of communication error 30 sec Unused Changing of Contact input signal 2 detection A STP Changing of DC line fuse cut A STP Changing of water leakage A STP Changing of upper limit of electric resistivity conductivity OFF Upper limit of electric resistivity conductiv...

Page 64: ...sed Contact input signal 2 OFF Contact input signal 2 type ALT Contact input signal 2 delay timer time delay of reading 0 Contact input signal 2 OFF detection timer 0 Contact output 1 function RUN Contact output 1 operation A Selected for contact output 1 AL 01 Contact output 2 function RMT Contact output 2 operation A Selected for contact output 2 AL 01 Contact output 3 function ALM Contact outpu...

Page 65: ... See 5 4 appears when an alarm is generated Circulating fluid temperature Set 2 Change the set temperature by pressing the key After changing the set temperature set it by pressing the SEL key The set value flashes while it is being changed If SEL key is not pressed the value is reset after 3 sec Circulating fluid discharge pressure Diaplay 3 Press the SEL key The discharge pressure of the circula...

Page 66: ...ms 5 4 2 Content of display of alarm display menu The alarm display screen appears when an alarm is gernerated When multiple alarms are generated the latest alarm is displayed on the screen Each time the SEL key is pressed the alarms are displayed in order starting from the latest one The main screen is displayed when the alarm is reset The main screen is displayed when MENU key is pressed while a...

Page 67: ...he circulating fluid return Temperature of the inlet of the compressor Displays the temperature of the inlet of the compressor Circulating fluid outlet pressure Displays the circulating fluid outlet pressure at the outlet Pressure of higher pressure refrigerant circuit Displays the pressure of higher pressure side of the refrigerant circuit Pressure of lower pressure refrigerant circuit Displays t...

Page 68: ...he circulating fluid returning from the customer s device Check of the temperature of the inlet of the compressor 3 Press the SEL key once The temperature of the refrigerant circuit compressor inlet is displayed on the digital display Displays the temperature of the compressor inlet Check of the circulating fluid outlet pressure 4 Press the SEL key once The circulating fluid outlet pressure is dis...

Page 69: ...played on the digital display This function is not available for this product Check of the accumulated operation time of the pump 8 Press the SEL key once The accumulated operation time of the pump is displayed on the digital display Displays the accumulated operation time of the pump Refer to the table below for the display Table 5 5 2 List of time display Cumulative time Indicated value 0h to 99...

Page 70: ... Alarm indication and trouble shooting Check of the accumulated operation time of the compressor 10 Press the SEL key once The accumulated operation time of the compressor is displayed on the digital display Displays the accumulated operation time of the compressor Refer to Table 5 5 2 for the display AL30 Compressor maintenance alarm is generated when the accumulated operation time of the compres...

Page 71: ...anged by operator error Operation can be started stopped by the RUN STOP key even while key lock is set If you try to change the set value with and key while key lock is set is displayed for 1 sec on the screen The set value cannot be changed Refer to the figure below PV SV PV SV During key lock setting no other setting is available Release the key lock setting for other setting ...

Page 72: ...s available OFF 1 Press and hold the MENU key for approx 2 sec Repeat pressing until the setting display for key lock setting appears on the digital display Key lock setting and checking 2 Select ON from the table below with key or key and confirm with SEL Table 5 6 2 List of set value Set value Explanation Initial value Default setting Key lock function OFF Key lock function ON 3 Press the MENU k...

Page 73: ...de this function does not operate DIO REMOTE SERIAL mode operation stop signal has priority Run timer Run timer starts operation after the set time If the thermo chiller is already operating or the pump is operating independently this function does not operate even if the set time has passed Operation can start when the condition is normal and there is no alarm generated The lamp lights up when th...

Page 74: ... to start after 2 hours Set to stop after 5 5 hours Now 1H 2H 3H 4H 5H 6H 7H 8H Stopped Operating Stopped Operating Stopped Run timer Stop timer Set to stop after 2 hours Set to start after 5 5hours Now 1H 2H 3H 4H 5H 6H 7H 8H Operating Stopped Operating Stopped Operating Set while the power is supplied The setting is released when operation is started or stopped by the timer Resetting is necessar...

Page 75: ...ase refer to the applicable items for the timer you wish to use 1 Press and hold the MENU key for approx 2 sec Repeat pressing the key until the setting screen for key lock appears on the digital display Run timer Setting and checking 2 Press the SEL key once The set screen of run timer is displayed on the digital display 3 Select run timer from the table below with key or key and confirm by press...

Page 76: ...f set value Set value Explanation Initial value Default setting Timer OFF to Operation stops after set time Setting unit is 0 5 hour E g Set at 4 30pm Operation stops 1 hour and 30 minutes later at 6 00pm 6 Press the MENU key once Return to the screen displaying the circulating fluid temperature 7 Once the run timer is set leave the power supply to the product on The product will start automatical...

Page 77: ...is available when contact input output and serial communication is used Refer to the Communications Operation Manual for more details An example is shown below Circulating fluid set temperature 20 o C READY band width upper lower temperature range 2 o C READY time 60 sec Preparation is completed 60 seconds after the circulating fluid temperature reaches 18o C to 22o C Circulating set fluid 20 READ...

Page 78: ...Y time Sets time of signal for completion of preparation 10 sec 1 Press and hold the MENU key for approx 2 sec Repeat pressing the key until the setting screen for key lock appears on the digital display READY mode Setting and checking 2 Press the SEL key 3 times The set screen of ready mode is displayed on the digital display 3 Select ON from the table below with key or key and confirm by pressin...

Page 79: ...r the circulating fluid temperature Temperature unit is Centigrade Setting unit is 0 1o C Temperature unit is Fahrenheit Setting unit is 0 1o F Fahrenheit to READY time Set and checking 6 Press the SEL key once The set screen of READY time is displayed on the digital display 7 Select READY time from the table below with key or key and confirm by pressing SEL Table 5 8 4 List of set value Set value...

Page 80: ...g sending of the fluid MODE Explanation MODE1 Control the temperature so that the discharge temperature of the circulating fluid is circulating fluid set temperature offset temperature Circulating fluid temperature indicates the circulating fluid discharge temperature MODE2 Control the temperature so that the discharge temperature of the circulating fluid is circulating fluid set temperature Circu...

Page 81: ...rculating fluid set temperature offset temperature Even if the discharge temperature is 31o C the circulating fluid temperature is 30o C at the customer s device because of 1o C of heat radiation during sending of the fluid The circulating fluid display temperature and the communication data is 30o C circulating fluid discharge temp offset temp and matches the circulating fluid temperature of the ...

Page 82: ...eat pressing the key until the setting screen for key lock appears on the digital display Offset mode Setting and checking 2 Press the SEL key 6 times The set screen of offset mode is displayed on the digital display 3 Select offset mode from the table below with key or key and confirm by pressing SEL Table 5 9 2 List of set value Set value Explanation Initial value Default setting Offset function...

Page 83: ...s Centigrade Setting unit is 0 1o C Temperature unit is Fahrenheit Setting unit is 0 1o F Fahrenheit to 6 Press the MENU key once Return to the main screen screen displaying the circulating fluid temperature PV SV This function controls the offset temperature to the circulating fluid discharge temperature Control range of the circulating fluid temperature is 5 0o C to 40 0o C 41 0o F to 104 0o F W...

Page 84: ...ply is cut due to power failure etc this function restarts the operation when the power supply recovers retaining the conditions before the power cut When communication is used If the communication mode is DIO REMOTE SERIAL mode MODBUS this function does not start The signal of start stop of DIO REMOTE SERIAL mode MODBUS has priority The lamp lights when the power failure recovery is set The defau...

Page 85: ...approx 2 sec Repeat pressing the key until the setting screen for key lock appears on the digital display Recover from power failure Setting and checking 2 Press the SEL key 8 times The set screen of recover from power failure is displayed on the digital display 3 Select recover from power failure from the table below with key or key and confirm by pressing SEL Table 5 10 2 List of set value Set v...

Page 86: ...r higher the pump will stop operating automatically As a result the circulating fluid maintains a temperature of between 3 o C and 5 o C preventing freezing If the anti freezing function is set RUN lamp flashes for 2 sec during waiting pump does not operate The RUN lamp flashes at 0 3 sec intervals during the automatic operation of the pump The default setting of this function is OFF This function...

Page 87: ...rox 2 sec Repeat pressing the key until the setting screen for key lock appears on the digital display Anti freezing Setting and checking 2 Press the SEL key 9 times The set screen of anti freezing is displayed on the digital display 3 Select anti freezing from the table below with key or key and confirm by pressing SEL Table 5 11 2 List of set value Set value Explanation Initial value Default set...

Page 88: ...lt setting Key click sound Sets key click sound ON 1 Press and hold the MENU key for approx 2 sec Repeat pressing the key until the setting screen for key lock appears on the digital display Key click sound Setting and checking 2 Press the SEL key 10 times The set screen of key click sound is displayed on the digital display 3 Select key click sound from the table below with key or key and confirm...

Page 89: ...set temperature unit switching Display Item Contents Initial value Default setting Temperature unit Sets temperature unit o C 1 Press and hold the MENU key for approx 2 sec Repeat pressing the key until the setting screen for key lock appears on the digital display Temperature unit Setting and checking 2 Press the SEL key 11 times The set screen of temperature unit is displayed on the digital disp...

Page 90: ...ure unit switching Display Item Contents Initial value Default setting Pressure unit Sets pressure unit MPa 1 Press and hold the MENU key for approx 2 sec Repeat pressing the key until the setting screen for key lock appears on the digital display Pressure unit Setting and checking 2 Press the SEL key 12 times The set screen of pressure unit is displayed on the digital display 3 Select pressure un...

Page 91: ...tem Contents Initial value Default setting Alarm buzzer sound Sets alarm buzzer sound ON 1 Press and hold the MENU key for approx 2 sec Repeat pressing the key until the setting screen for alarm buzzer sound appears on the digital display Alarm buzzer sound Setting and checking 2 Select alarm buzzer sound from the table below with key or key and confirm by pressing SEL Table 5 15 2 List of set val...

Page 92: ...g AL04 Circulating fluid discharge temp Refer to Table 5 16 6 and Table 5 16 7 Operation When this alarm signal is output user can choose to stop continue operation or not to detect this alarm Operation continue is default setting Threshold change Temp setting at which the alarm is generated can be changed and also the alarm generating conditions can be set 1 0o C is default setting AL08 Circulati...

Page 93: ...to stop continue operation or not to detect this alarm Operation continue is default setting AL32 Contact input signal 2 detection Refer to Table 5 16 15 Operation When this alarm signal is output user can choose to stop continue operation or not to detect this alarm Operation continue is default setting AL21 DC fuse cut Refer to Table 5 16 16 Operation When this alarm signal is output user can ch...

Page 94: ...ging of circulating fluid discharge pressure rise Set the operation when alarm No AL08 circulating fluid discharge pressure rise is generated A RUN Detection pressure for circulating fluid discharge pressure rise Sets the detection pressure for the alarm of alarm NO AL08 circulating fluid discharge pressure rise Alarm signal is generated when the pressure becomes higher than this pressure 0 30MPa ...

Page 95: ... for the circulating fluid discharge temp increase and AS06 Detection temp for circulating fluid discharge temp drop when the temperatures goes out of the set range 5 1 This function is not available for this product 1 Press and hold the MENU key for approx 2 sec Repeat pressing the key until the setting screen for alarm buzzer sound appears on the digital display Low tank level Setting and checki...

Page 96: ...stopped when this alarm signal is generated Detection temperature for circulating fluid discharge temperature rise Setting and checking 6 Press the SEL key once The set screen of detection temperature for circulating fluid discharge temperature rise is displayed on the digital display 7 Select detection temperature for circulating fluid discharge temperature rise from the table below with key or k...

Page 97: ...topped when this alarm signal is generated Detection temperature for circulating fluid discharge temperature drop Setting and checking 10 Press the SEL key once The set screen of detection temperature for circulating fluid discharge temperature drop is displayed on the digital display 11 Select detection temperature for circulating fluid discharge temperature drop from the table below with key or ...

Page 98: ...re rise Setting and checking 14 Press the SEL key once The set screen of detection temperature for circulating fluid discharge pressure rise is displayed on the digital display 15 Select detection temperature for circulating fluid discharge pressure rise from the table below with key or key and confirm by pressing SEL Table 5 16 9 List of set value Set value Explanation Initial value Default setti...

Page 99: ...hen this alarm signal is generated Detection temperature for circulating fluid discharge pressure drop Setting and checking 18 Press the SEL key once The set screen of detection temperature for circulating fluid discharge pressure drop is displayed on the digital display 19 Select detection temperature for circulating fluid discharge pressure drop from the table below with key or key and confirm b...

Page 100: ...Default setting This alarm signal is not detected Operation continues when this alarm signal is generated Operation is stopped when this alarm signal is generated The monitoring time of communication error Setting and checking 22 Press the SEL key once The set screen of the monitoring time of communication error is displayed on the digital display 23 Select the monitoring time of communication err...

Page 101: ...ing This alarm signal is not detected Operation continues when this alarm signal is generated Operation is stopped when this alarm signal is generated Changing of Contact input signal 2 detection Setting and checking 26 Press the SEL key once The set screen of the changing of contact input signal 2 detection is displayed on the digital display 27 Select the changing of contact input signal 2 detec...

Page 102: ...f set value Set value Explanation Initial value Default setting Operation continues when this alarm signal is generated Operation is stopped when this alarm signal is generated Setting disable 30 Press the SEL key once The set screen of the changing of water leakage is displayed on the digital display Each time the SEL key is pressed the following indication are displayed in order How to monitor t...

Page 103: ... AS 22 Monitoring start timer after the operation starts Alarm monitoring starts when it reaches the set time When the circulating fluid temperature enters the alarm threshold range before it reaches the set time the alarm monitoring will be started at that time Settings of this function and example of alarm generating timing for 5 15 3 Setting of temperature alarm monitoring method and generation...

Page 104: ...mer from the table below with key or key and confirm by pressing SEL Table 5 16 19 List of set value Set value Explanation Initial value Default setting to Sets time from detecting the alarm to generation of the alarm Setting unit is 1 second Settings of this function and example of alarm generating timing for 5 15 3 Setting of temperature alarm monitoring method and generation timing 37 Press the...

Page 105: ...ration As the circulating fluid temperature at this time is 20 o C AS 06 starts alarm monitoring at the same time as the operation start Status 2 The circulating fluid temperature becomes within the set range of AS 04 and starts AS 04 alarm monitoring Status 3 The circulating fluid temperature exceeds the threshold of AS 06 but the alarm will not be generated as it has returned within the 600 sec ...

Page 106: ...ture becomes within the set range of AS 04 AS 04 alarm monitoring starts Status 3 The circulating fluid temperature exceeds the threshold of AS 06 but the alarm will not be generated as it has returned within the 600 sec range of the AS 23 Range over detecting timer Status 4 The circulating fluid temperature exceeds the threshold of AS 04 but the alarm will not be generated as it has returned with...

Page 107: ...mulated operation time is not reset NO 1 Press and hold the MENU key for approx 2 sec Repeat pressing the key until the setting screen for key lock appears on the digital display Data reset 2 Press the SEL key 13 times The set screen of data reset is displayed on the digital display 3 Select from the table below with key or key and confirm by pressing SEL Select then all data returns to default se...

Page 108: ...ulated time reset function The table below explains the setting items of the accumulated time reset and the initial values Table 5 18 1 List of set accumulated time reset function Display Item Contents Initial value Default setting Pump accumulated operating time reset Reset the accumulated operating time of the pump NO Fan motor accumulated operating time reset Reset the accumulated operating tim...

Page 109: ... below with key or key and confirm by pressing SEL Select then the accumulated operating time of the fan motor is reset The display returns to the main menu Table 5 18 3 List of set value Set value Explanation Initial value Default setting Not possible to reset Not reset Fan motor accumulated operating time is reset Compressor accumulated operating time reset 6 Press the SEL key once The set scree...

Page 110: ...ion range RW Contact input output communication Contact input signal 1 Sets contact input signal 1 RUN Contact input signal 1 type Sets input type of contact input signal 1 ALT Contact input signal 1 Delay timer time delay of reading Sets the delay timer of reading of contact input signal 1 0 Contact input signal 1 OFF detection timer Sets the contact input signal 1 OFF detection timer 0 Contact i...

Page 111: ... panel operates and sets the thermo chiller Sets DIO mode 1 The operation starts with contact input output Sets SERIAL mode 2 Serial communication performs operation setting 1 When the setting of the contact input 1 is External switch signal DIO mode cannot be set 2 If the serial protocol is Simple communication protocol 2 and the contact input 1 is external switch signal or contact input 2 is rem...

Page 112: ...n specification Setting and checking 5 Press the SEL key once The set screen of communication specification is displayed on the digital display 6 Select communication specification from the table below with key or key and confirm by pressing SEL Table 5 19 4 List of set value Set value Explanation Initial value Default setting RS 232C RS 485 RS 485 terminal Setting and checking 7 Press the SEL key...

Page 113: ...ODBUS to Sets of slave addresses for MODBUS Set range is 1 to 99 Communication speed MODBUS Setting and checking 11 Press the SEL key once The set screen of communication speed MODBUS is displayed on the digital display 12 Select communication speed MODBUS from the table below with key or key and confirm by pressing SEL Table 5 19 7 List of set value Set value Explanation Initial value Default set...

Page 114: ... speed simple communication protocol Setting checking 15 Press the SEL key once The set screen of communication speed simple communication protocol is displayed on the digital display 16 Select communication speed simple communication protocol from the table below with key or key and confirm by pressing SEL Table 5 19 9 List of set value Set value Explanation Initial value Default setting Setting ...

Page 115: ...ol Setting and checking 19 Press the SEL key once The set screen of data length simple communication protocol is displayed on the digital display 20 Select data length simple communication protocol from the table below with key or key and confirm by pressing SEL Table 5 19 11 List of set value Set value Explanation Initial value Default setting Setting checking are not available unless the serial ...

Page 116: ...protocol Setting and checking 23 Press the SEL key once The set screen of stop bit simple communication protocol is displayed on the digital display 24 Select stop bit simple communication protocol from the table below with key or key and confirm by pressing SEL Table 5 19 13 List of set value Set value Explanation Initial value Default setting Setting checking are not available unless the serial ...

Page 117: ...le communication protocol Setting and checking 27 Press the SEL key once The set screen of communication range simple communication protocol is displayed on the digital display 28 Select communication range simple communication protocol from the table below with key or key and confirm by pressing SEL Table 5 19 15 List of set value Set value Explanation Initial value Default setting Setting checki...

Page 118: ... communication protocol 2 External switch signal cannot be set Contact input signal 1 type Setting and checking 31 Press the SEL key once The set screen of contact input signal 1 type is displayed on the digital display 32 Select contact input signal 1 type from the table below with key or key and confirm by pressing SEL Table 5 19 17 List of set value Set value Explanation Initial value Default s...

Page 119: ...ignal 1 OFF detection timer Setting and checking 35 Press the SEL key once The set screen of the contact input signal 1 OFF detection timer is displayed on the digital display 36 Select contact input signal 1 OFF detection timer from the table below with key or key and confirm by pressing SEL Table 5 19 19 List of set value Set value Explanation Initial value Default setting Setting and checking a...

Page 120: ... signal 2 type Setting and checking 39 Press the SEL key once The set screen of contact input signal 2 type is displayed on the digital display 40 Select contact input signal 2 type from the table below with key or key and confirm by pressing SEL Table 5 19 21 List of set value Set value Explanation Initial value Default setting Setting checking are not available if the setting of contact input si...

Page 121: ...OFF detection timer Setting and checking 43 Press the SEL key once The set screen of contact input signal 2 OFF detection timer is displayed on the digital display 44 Select contact input signal 2 OFF detection timer from the table below with key or key and confirm by pressing SEL Table 5 19 23 List of set value Set value Explanation Initial value Default setting Setting and checking are not avail...

Page 122: ... set status is output Signal for Stop timer set status is output Signal for the recovery from power failure is output Signal for anti freezing setting is output Pass through signal of contact input signal 1 Pass through signal of contact input signal 2 Signal output during automatic fluid filling Contact output signal 1 operation Setting and checking 47 Press the SEL key once The set screen of con...

Page 123: ... contact output signal 2 function from the table below with key or key and confirm by pressing SEL Table 5 19 27 List of set value Set value Explanation Initial value Default setting Without output signal Signal of operating status is output Signal of remote status is output Signal for completion of preparation TEMP READY Signal for the status of the operation stop alarm is output Signal for the s...

Page 124: ...nal 2 selected alarm Setting and checking 55 Press the SEL key once The set screen of contact output signal 2 selected alarm is displayed on the digital display 56 Select contact output signal 2 selected alarm from the table below with key or key and confirm by pressing SEL Table 5 19 29 List of set value Set value Explanation Initial value Default setting Setting checking are not available unless...

Page 125: ... set status is output Signal for Stop timer set status is output Signal for the recovery from power failure is output Signal for anti freezing setting is output Pass through signal of contact input signal 1 Pass through signal of contact input signal 2 Signal output during automatic fluid filling Contact output signal 3 operation Setting and checking 59 Press the SEL key once The set screen of con...

Page 126: ... key and confirm by pressing SEL Table 5 19 32 List of set value Set value Explanation Initial value Default setting Setting checking are not available unless the function setting of digial output 3 is selected alarm status signal to Sets selected alarm Set range is AL 01 to AL 36 63 Press the MENU key once Return to the main screen screen displaying the circulating fluid temperature PV SV ...

Page 127: ...tivity of leak current mA HRS018 A 20 B R HRS030 A 20 B R 10 30 HRS0 A 20 B T R High pressure pump optional 15 30 6 2 Option J Automatic fluid filling 6 2 1 Option J Automatic fluid filling This function is available for customers who selected automatic fluid filling Refer 3 6 Option J Piping of Automatic fluid filling for the installation of the automatic fluid filling Piping to the automatic flu...

Page 128: ...intake temp sensor failure AL12 Low super heat temperature AL25 Circulating fluid discharge pressure sensor failure AL13 High compressor discharge pressure AL26 Compressor discharge pressure sensor failure AL15 Refrigerant circuit pressure high pressure side drop AL27 Compressor intake pressure sensor failure AL16 Refrigerant circuit pressure low pressure side rise 6 3 Option L Large capacity tank...

Page 129: ... Note 1 2 L min 10 0 35 MPa 14 0 35 MPa Maximum flow rate 50 60 Hz L min 17 20 Maximum pump head 50 60 Hz m 70 Output W 610 Recommended earth leakage breaker capacity A 15 Cooling capacity Note 3 W The cooling capacity reduces approximately 300 W from the value in the catalog Note 1 The capacity at Thermo chiller outlet Note 2 Required minimum flow rate for cooling capacity or maintaining the temp...

Page 130: ...HRX OM W058 Chapter 6 Option Optional Accessories 6 5 Option V Stainless steel enclosure HRS R Series 6 4 ...

Page 131: ...ation Manual for communication for details Read alarm status with serial communication Refer to the Operation Manual for communication for details The thermo chiller has two types of operation depending on the alarm status One alarm type will stop operation when an alarm is generated during operation The other type will not stop operation even when an alarm is generated Refer to the Table 7 1 Alar...

Page 132: ...alarm with the highest number is the alarm that was generated first Example of display The temperature rises gradually and alarms are generated in the order AL03 AL06 AL02 The alarm code displayed on the operation panel is AL02 AL06 AL03 are displayed by pressing the SEL key Digital display SV displays 3 when AL03 is displayed In this example AL03 is the highest number This means AL03 is the alarm...

Page 133: ... screen Press and keys down simultaneously The alarm buzzer is stopped Tips The alarm buzzer can be set not to make sound Refer to 5 15 Alarm buzzer sound setting The procedure to stop the alarm buzzer is not necessary when the buzzer is set not to make a sound If this procedure is performed when the cause of the alarm has been eliminated before stopping the alarm buzzer the alarm will be reset at...

Page 134: ...ating the cause of the alarm Ensure that the alarm display screen is displayed Alarm can only be reset on this screen Press and keys down simultaneously The alarm is reset The ALARM lamp goes off The operation panel displays the circulating fluid temperature and the circulating fluid set temperature The contact signal of the contact input output communication stops Refer to the Operation Manual fo...

Page 135: ...in the evaporator is not frozen Use a 15 ethylene glycol aqueous solution if operating with a set temperature lower than 10 o C AL12 Low super heat temperature Stop AL13 High compressor discharge pressure Stop Reduce the ambient temperature or heat load AL15 Refrigerant circuit pressure high pressure side drop Stop Check the ambient temperature is within the specified range It is possible that ref...

Page 136: ...unication error is disabled in the default setting When this function needs to be enabled refer to 5 19 Communication function 3 The functions of AL31 Contact input 1 Signal detection and AL32 Contact input 2 Signal detection are not default settings If these functions are used refer to 5 19Communication function 4 Notice on mechanical seal replacement Mechanical seal replacement is limited to 2 t...

Page 137: ...etected Not detected Ammonium ion mg L 0 1 or less 1 0 or less Residual chlorine mg L 0 3 or less 0 3 or less Separation carbonic acid mg L 4 0 or less 4 0 or less Quoted from JRA GL 02 1994 The Japan Refrigeration and Air Conditioning Industry Association Clean the tank circulating fluid circuit and change the circulating fluid in the tank if any problems are found during the regular check Additi...

Page 138: ...lay are clear Check the function The RUN STOP and MENU SEL buttons operate properly Circulating fluid discharge pressure Check on the operation panel There is no problem for use Operating conditions Check the operation condition There is no abnormal noise vibration smell and smoke There should be no active alarm signal Ventilating condition Check the condition of the ventilation grille Make sure t...

Page 139: ...r 2 Slide the dustproof filter upwards to remove Care should be taken not to deform or scratch the air cooled condenser Fig 8 1 Removal of the dustproof filter 1 2 If the fins of the air condenser become clogged with dust or debris heat radiation performance reduces This results in the reduction of cooling performance and may stop the operation because the safety device is trigger Shut off the pow...

Page 140: ...hin the specification range Circulating fluid Replace the circulating water periodically Clean the tank Ensure that the water has not been contaminated and that there is no algae growth Circulating water inside the tank must be clean and there must not be foreign matter inside Use clean water or pure water The water quality must be within the range shown in Table 8 1 It is recommended to replace t...

Page 141: ...y 6 months Check for water leakage from pump For option T High pressure pump Remove the panel and check the pump for excessive leakage If the leakage is found replace the mechanical seal Order the mechanical seal described in 8 3 Consumables as a service part Leakage from the mechanical seal It is impossible to prevent the leakage from the mechanical seal completely because of its structure Althou...

Page 142: ...1 For spare 5 filters per set HRG S0211 Mechanical seal set 1 For option T High pressure pump This function cannot prevent freezing of the product completely if the installation area is exposed to severe cold weather conditions In such conditions consult with a specialized vendor to install other anti freezing equipment commercial tape heater etc Also the automatic water fill does not have a simil...

Page 143: ...uid from the product 3 After draining cover the product with vinyl etc and store 8 4 1 Discharge of the circulating fluid 1 Place a container underneath the drain outlet The capacity of the container should be approx 10L Fig 8 4 Drain the circulating fluid from the product 2 Remove the tank lid 3 Remove the drain plug on the drain port on the piping to discharge the fluid An O ring is used for the...

Page 144: ...nt amount of the circulating fluid has been drained from the user s machine and piping and apply air purge from the circulating fluid return port 5 After discharging the circulating fluid in the tank refit the drain plug clip and close the tank lid Circulating fluid outlet Rc1 2 Plug ラグ Circulating fluid return port Rc1 2 ...

Page 145: ...ause an air trap Fig 8 5 Fitting for the drain port Accessories Fig 8 6 Example of using fitting for the drain port Option T High pressure pump The ball valve is the drain port Open the ball valve to discharge the circulating fluid in the same way as procedure 1 to 9 Close the ball valve after discharging the circulating fluid Fig 8 7 Drain the circulating fluid from the product for option T High ...

Page 146: ...HRX OM W058 Chapter 8 Control Inspection and Cleaning 8 4 Stop for a Long Time HRS R Series 8 10 ...

Page 147: ...upply cable to be prepared by user Weight 11 kg 45 1 Use the product in conditions where freezing will not occur Consult with SMC if using in a season or region where the ambient temperature will fall below zero 2 If tap water is used use water which satisfies the standard of The Japan Refregeration And Air Conditioning Industry Association JRA GL 02 1994 Cooling water system circulation type make...

Page 148: ...t Global Warming Potential GWP Regulation EU No 517 2014 Based on the IPCC AR4 Revised Fluorocarbons Recovery and Destruction Law Japanese law R134a 1 430 1 430 R404A 3 922 3 920 R407C 1 774 1 770 R410A 2 088 2 090 Note 1 This product is hermetically sealed and contains fluorinated greenhouse gases 2 See specification table for refrigerant used in the product ...

Page 149: ...C500mA Resistance load Minimum load current DC5V 10mA Output voltage DC24V 10 0 5A MAX Circuit structure diagram 1 The pin numbers and output signals can be set by user For details refer to the 5 19 Communication function 2 When using with optional accessories depending on the accessory the allowable current of 24 VDC devices will be reduced Refer to the operation manual of the optional accessorie...

Page 150: ...ol Standard EIA RS 485 EIA RS 232C Circuit structure diagram Connector location Fig 9 1 1 Rear side 1 5 9 internal circuit This product Your system SD SG SD 2 3 5 internal circuit This product Your system RD SD SG Option connector 2 Option connector 1 Contact I O communication connector Maintenance connector Serial communication RS 485 RS 232C connector Option connector 2 Option connector 1 Contac...

Page 151: ...HRX OM W058 Chapter 9 Documents HRS R Series 9 2 Outline dimensions 9 5 9 2 Outline dimensions Fig 9 2 1 Outline dimensions When option is selected ...

Page 152: ...or for high pressure Expansion1 Expansion2 Temp sensor Press sensor for low pressure Temp sensor for return port Pump Press sensor for outlet Temp sensor for outlet Circulating fluid outlet Rc1 2 Drain port Circulating fluid return port Rc1 2 Solenoid valve for automatic fluid filling Automatic fluid filling port Rc3 8 Over flow port Rc3 4 Air cooled condenser Heat exchanger Automatic fluid fillin...

Page 153: ...9 4 Cooling capacity 9 4 1 HRS018 A 20 R Fig 9 4 1 Cooling capacity HRS018 A 20 R 9 4 2 HRS030 A 20 R Fig 9 4 2 Cooling capacity HRS030 A 20 R The cooling capacity will be reduced by 300W in cae of option T The cooling capacity will be reduced by 300W in case of option T ...

Page 154: ...HRX OM W058 Chapter 9 Documents 9 5 Heating capacity HRS R Series 9 8 9 5 Heating capacity 9 5 1 HRS018 A 20 R HRS030 A 20 R Fig 9 5 1 Heating capacity HRS018 030 A 20 R ...

Page 155: ...ty HRS018 030 A 20 T R 0 0 0 1 0 2 0 3 0 10 20 30 Circulating fluid flow L min Circulating fluid pressure Mpa 10 20 Outlet 60Hz Outlet 50Hz Return port Available area Min necessary flow 5L min Pump head m 0 10 20 30 40 50 60 70 80 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 5 10 15 20 25 Circulating fluid pressure MPa Circulating fluid flow L min Outlet 50Hz Outlet 60Hz Return port available area availa...

Page 156: ...9 Documents 9 7 Compliance HRS R Series 9 10 9 7 Compliance This system conforms to the following standards Table 9 6 Compliance CE Marking EMC Directive 2014 30 EU Machinery Directive 2006 42 EC RoHS Directive 2011 65 EU ...

Page 157: ...ikka Finland Oy 358 20 7513 513 PL72 Tiistinniityntie 4 SF 02231 Espoo France SMC Pneumatique S A 33 1 6476 1000 1 Boulevard de Strasbourg Parc Gustave Eiffel Bussy Saint Georges F 77600 Germany SMC Pneumatik GmbH 49 6103 402 0 Boschring 13 15 D 63329 Egelsbach Greece SMC Hellas E P E 30 210 2717265 Anagenniseos 7 9 P C 14342 Nea Philadelphia Athens Hungary SMC Hungary Ipari Automatizálási Kft 36 ...

Page 158: ...the condition at start right after setting up Thermo chiller Daily Check Sheet Inlet pressure MPa Flow rate L min Temperature Operation conditions Presence of error Present Not present Circulating fluid temp Fluid amount Inside Outside of liquid level Inside Outside Fluid leakage Humidity Temperature Right after setting up Setting up conditions Present Not present Performed by Date Result Facility...

Page 159: ...struction 5 The failure was a secondary failure of the product caused by the failure of equipment connected to the product 6 The failure was caused by a natural disaster such as an earthquake typhoon or flood or by an accident or fire 7 The failure was caused by operation different from that shown in the Operation Manual or outside of the specifications 8 The checks and maintenance specified daily...

Page 160: ...rform checks and maintenance daily checks and regular checks specified in the Operation Manual and Maintenance Manual 3 Record the check and maintenance results on the daily check sheet attached to the Operation Manual and Maintenance Manual 7 Request for Warranted Repair For warranted repair please contact the supplier you purchased this product from Warranted repair shall be on a request basis R...

Page 161: ......

Page 162: ...AN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacturer 2020 SMC Corporation All Rights Reserved Revision Rev B July 2020 ...

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