ASSEMBLE DOORS
6
SELECT:
3 x 1.810 m Door Sheets
2 x 0.945 m Door Top/Bottom Channels
2 x 0.495 m Door Top/Bottom Channels
4 x 1.810 m Door Side Flashings
2 x 1.255 m Door Brace Flashings
2 x 0.975 m Door Brace Flashings
1 x 1.810 m Weatherstrip
6 x Hinges
1 x Padbolt Support Flashing
70 x Rivets
LARGE DOOR STEP 1:
Lay out door sheets on a flat surface making sure narrow pans
are on the outside.
Slide door top and bottom channels on each
end as shown in
fig. 1
Rivet sheets together.
STEP 2:
Position door side flash-
ings and assemble door
as shown.
Drill and rivet as per dia-
gram, ensuring rivets
penetrate into door sheet.
STEP 4:
Rivet door brace flashings onto back of door as
shown. Where possible, rivet from front of door.
Ensure the door brace flashings are at least 50mm
from top and bottom of door, and 10mm from the
side to clear top and bottom timber plate, when
hung.
fig.2
fig.1
STEP 3:
Attach hinges to door side channel using rivets pro-
vided.
Using one rivet, attach padbolt support as shown in
fig. 2
NARROW PANS
SMALL DOOR:
Assemble small door in same way as large door
using 0.495 m top and bottom channels.
Before screwing on 0.975m door braces, attach weather strip
flashing to back of door side channel using six rivets ensuring it protrudes
20mm out from door side.
